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The "Repair Top Process" is a method that allows for partial plating repairs on-site without the use of a plating bath. It can be applied without disassembling or removing machine parts. Additionally, compared to bath plating, the electrodeposition speed is faster, and thermal distortion does not occur. The metals that can be built up include copper, nickel, zinc, cobalt, gold, and silver, with applicable examples such as the repair of sliding scratches on hydraulic cylinder rods. 【Features】 ■ No thermal distortion occurs ■ Faster electrodeposition speed compared to bath plating ■ The electrodeposited film is amorphous ■ Plating can be done over chrome plating ■ Can be applied without disassembling or removing machine parts *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe high-speed partial plating method is a partial electrodeposition buildup method that applies electrochemistry. It is based on principles similar to those of plating, but does not use a plating bath, allowing for partial electrodeposition buildup and enabling on-site construction. It is mainly suitable for partial repairs and, compared to traditional repair methods such as welding, it does not cause thermal distortion and has adhesion strength comparable to that of bath plating. 【Features】 ○ Repairs can be performed on-site without disassembling the machinery ○ No thermal distortion occurs ○ The coating is hard and has excellent corrosion resistance For more details, please contact us or download the catalog.
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Free membership registration"Metal wear and scratch site plating repair" involves on-site repairs of large and difficult-to-remove components. Main application examples include repairs for laminating machines, roll repairs, motor bearing wear repairs, Yankee dryer scratch repairs for paper companies, and scratch repairs for film rolls. 【Main Application Examples】 - Plating repair of generator motor casings - Repair of press machine crankshaft bearing areas - Build-up repair of large component mismanufacturing - Anti-corrosion gold plating treatment - Scratch repairs for printing rolls, among others For more details, please contact us or download the catalog.
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Free membership registrationThe Repair Top Process is a repair method primarily involving partial plating of mechanical parts of production equipment. The principle is almost the same as plating, but it can be performed on-site without using a plating bath and without disassembling the mechanical parts. The "Repair Top Process Comprehensive Catalog" includes numerous sections such as "What is the Repair Top Process?", "Repair of Bearing Wear on Motor Shafts", "Repair of Production Equipment Parts in Rubber Manufacturing Plants", and "Examples of Repair Top Process Applications". [Contents] - What is the Repair Top Process? - Repair of Bearing Wear on Motor Shafts - Repair of Production Equipment Parts in Rubber Manufacturing Plants - Examples of Repair Top Process Applications - Examples of Repair Work For more details, please contact us or download the catalog.
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Free membership registrationOur Features ■ We are confident in our technical skills, quality, and speedy delivery in precision sheet metal work. ■ We specialize in frame manufacturing (square pipes, angles, etc.). ■ We can handle everything from prototypes to mass production, delivering all processes included (painting, plating, anodizing, etc.). ■ We are capable of accommodating a wide range of fields. (Materials: steel, stainless steel, aluminum, titanium, brass, copper, etc.)
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Free membership registrationIn metal wear and scratch repairs, methods such as welding and thermal spraying are used. While the speed of buildup is fast, there is a possibility of distortion due to heat. Our partial plating does not involve heat, so there is no occurrence of distortion from heat. However, since the buildup speed is faster with welding and thermal spraying, in cases of deep scratches, buildup can be done with plating, but it may take longer than welding. Additionally, there are various applications, such as wanting to plate only a specific area (for example, the handrail of a hotel staircase where the plating has worn off, and only that part needs to be plated).
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