菱井商事 List of Products and Services

To all automobile managers and safety officers! "What should I start with for accident prevention?" Are you troubled by accidents that just won't decrease? The perfect product for eliminating accident causes and addressing human error! A device that measures the driver's fatigue level while driving. Recipient of the Minister of Land, Infrastructure, Transport and Tourism Award ('10) and the Minister of Education, Culture, Sports, Science and Technology Award ('13). 【Features】 ■ It's too late once the driver becomes aware of their fatigue or drowsiness! ⇒ Captures unrecognized "fatigue," "decreased concentration," and "sleep onset" during driving and provides warnings. ■ Simply attach the retrofitted sensor pad to the seat. ⇒ Non-intrusive, so it won't interfere with driving! ■ Recommended for businesses that want to ensure their drivers have no accidents or violations! *For more details, please contact us or download the catalog.

• Other measurement, recording and measuring instruments

In response to the industry's serious need for 'faster procurement of higher quality equipment, piping materials and components, machine castings and forgings, fabricated containers, and structures, at the lowest possible stable costs,' we have expanded our manufacturing procurement bases to China, South Korea, Southeast Asian countries, European countries, and the United States, gathering qualified specialists to establish a comprehensive system that consistently achieves quality control, delivery management, cost management, and process management.

• Steel
• Special Steel

To meet high-quality demands, we utilize closed die forging, hot forging, and cold compound forging technologies to respond to our customers' quality and cost needs, while thoroughly strengthening our consistent production system from mold design to heat treatment and shipping. We have our own continuous heat treatment furnace, making mass production possible. 【Business Activities】 ○ Hot forging and machining of general vehicle and various machine parts ○ Production of various molds ○ Heat treatment using a non-oxidizing quenching and tempering furnace For more details, please contact us or download the catalog.

• Other molds

Lumiotec's "Organic EL Lighting" provides a high-quality light that is flicker-free. It is thin, lightweight, and does not emit heat. Theoretically, it is energy-efficient enough to operate on half the power of fluorescent lights. 【Features】 ○ Does not contain ultraviolet or infrared light ○ Does not use harmful substances such as mercury ○ Spectrum close to sunlight For more details, please contact us or download the catalog.

• Other lighting equipment

The high-speed heating electric furnace "Superburn" has received high praise and trust since its launch in 1975, becoming a bestseller with over 3,000 units sold. In this Superburn, we have added the S6/S7 series, which incorporates improvements in furnace construction methods and usability, enhances temperature distribution accuracy, reduces power consumption by approximately 20%, features an intuitive touch panel for operation, and adopts a separated electric furnace and control unit design for greater installation flexibility. 【Features】 ○ Energy-saving design → Improved efficiency through the use of high-quality alumina board insulation and enhancements in furnace construction methods, leading to increased economic benefits. ○ Reduction in CO2 emissions → Approximately 452 kg of CO2 reduced annually. ○ Safety design ○ Simple operation with flexible installation options. For more details, please contact us or download the catalog.

• Electric furnace

The MTS/MAST solution accommodates a variety of vibration conditions, different test specimens, and testing content, faithfully reproducing real phenomena. 【Features】 ○ Supports a wide range of vibration conditions, various test specimens, and testing content ○ Faithfully reproduces real phenomena For more details, please contact us.

• Testing Equipment and Devices

The electric testing system "ACUMEN" offers exceptional accuracy for dynamic and static testing, along with unprecedented ease of use. These energy-efficient, electrically powered vibration systems can be quickly installed while minimizing impact on the facility. 【Features】 - Exceptional accuracy for dynamic and static testing - Unprecedented ease of use - Quick installation while minimizing impact on the facility For more details, please contact us.

• Testing Equipment and Devices

By controlling the motor speed of Kawasaki Heavy Industries pumps, which have a rich track record as high-pressure, large-capacity models, we have enabled advanced discharge flow control. This not only allows for high-precision control of actuators but also achieves further energy savings and noise reduction. The system controls the discharge flow of the hydraulic pump by adjusting the motor directly connected to the pump according to the required power. 【Features】 ○ Realizes energy savings through reduced power consumption and power recovery ○ Achieves low noise through a unique mechanism ○ Achieves lower costs compared to electric drive systems ○ Improved maintainability due to a simple structure ○ Realizes space-saving for the system For more details, please contact us or download the catalog.

• Servo

In recent years, the regulations for the removal of dioxins and other harmful substances from the exhaust gases of waste incineration plants have become increasingly strict. In this context, Sanwa Engineering's exhaust gas treatment equipment (bag filter system) efficiently removes harmful gases. By utilizing the features of the bag filter system, it can be introduced into incineration plants, electric furnaces for steelmaking, coke ovens, and more. 【Features】 - Effectively removes not only dust and HCl gas but also dioxins, Sox gases, HF gases, heavy metals, organic substances, and mercury. - The harmful components collected from the exhaust gases are extracted as dry dust, eliminating the need for wastewater treatment facilities. - By using a special additive to protect the surface of the bag filter, it can be used even for high-temperature incineration exhaust gases. For more details, please contact us or download the catalog.

• Other filters
• Heat exchanger

High-frequency induction heating is a method that allows metals to self-heat non-contactly, and it is widely used in processes such as brazing, melting, hardening, annealing, and shrink fitting. It achieves energy savings and space efficiency with advanced IH technology. 【Features】 ○ Space-saving: Compared to electric and gas furnaces, the length of the heating furnace is significantly shorter, saving space. ○ Improved working environment: Compared to furnaces, heat radiation to the work area is minimized. ○ Enhanced cleanliness: Compared to gas furnaces, there is less scale adhesion. ○ Energy-saving effect: Preheating time is unnecessary, and maintenance costs are low, resulting in reduced running costs. For more details, please contact us or download the catalog.

• Heating device

Lookmat is a type of oil-absorbent mat that is laid on the floor. It is designed to prevent workers from slipping in environments where oil is likely to scatter, such as manufacturing sites in factories and kitchen fryers. We recommend using oil-absorbent mats that are simply placed underneath. 【Features】 ○ Ensures worker safety (accident prevention) ○ Prevents dirt from spreading on shoe soles For more details, please contact us or download the catalog.

• mat

We offer a lineup of multifunctional converters that combine rotary sensors, linear sensors, proximity sensors, and more. The converters are equipped to provide the necessary outputs, including digital, analog, and pulse outputs, as well as their composite functions. These sensors are designed for use in the harsh environments of steelmaking. 【Features】 - Rotary types include single-turn and multi-turn types up to 1280 turns - Wire stroke type sensors are also available - Models compatible with JCC sensors are prepared For more details, please contact us or download the catalog.

• Sensors

No complicated construction is required at all. By colliding purified airflow through a filter, a clean space is established without enclosing the area. Available for tables, floors, and conveyors. The C 900-F is easily movable with casters. 【Features】 ○ There is almost no decrease in cleanliness within the zone even at a distance from the blowing surface. ○ It forms a wide range of clean space despite having no enclosure. ○ Achieves ISO Class 1 cleanliness without the need to choose a specific installation location. For more details, please contact us or download the catalog.

• Clean bench

"Health Navigation" estimates the driver's condition just by sitting in the seat, detecting potential accident-causing states in advance and warning the driver. The sensor pad installed in the seat detects the driver's condition in real-time and warns of signs of drowsiness before the driver becomes aware of them. 【Features】 - Captures "drowsiness," "decreased concentration," and "sleep onset phenomena" while driving and issues warnings. - Simply attach the aftermarket sensor pad to the seat. ⇒ It does not interfere with driving! - Recommended for businesses that want to ensure their drivers have no accidents or violations! *For more details, please contact us or download the catalog.

• Other measurement, recording and measuring instruments

This is a system that controls the discharge volume of a hydraulic pump by adjusting the rotational speed of an electric motor directly connected to the pump, according to the required power. By controlling the rotational speed of Kawasaki Heavy Industries' pumps, which have a rich track record as high-pressure, large-capacity models, it has enabled advanced discharge volume control. This not only allows for high-precision control of actuators but also achieves further energy savings and reduced noise. 【Features】 - Achieves energy savings through reduced power consumption and energy recovery! - Realizes low noise through a unique mechanism! - Achieves lower costs compared to electric drive systems! - Improves maintainability with a simple configuration! - Achieves space-saving for the system! *For more details, please contact us or download the catalog.

• Servo

The "Crane Gripper" prevents derailment and falling of overhead cranes, ensuring the safety of workers. It moves along the running rails and maintains a grip on the rails, making it physically impossible to detach. Even after a disaster, it enables the quick resumption of overhead crane use, supporting normal operations. 【Features】 ■ Ideal for preventing derailment and falling of overhead cranes ■ Moves left and right along the running rails ■ Physically impossible to detach due to its claw structure gripping the rails For more details, please refer to the catalog or feel free to contact us.

• others
• crane

The "Organic EL Lighting Panel" achieves high color rendering and light that is close to sunlight. The panel is ultra-thin and lightweight, with a thickness of 2.3mm and a weight of 107g. It provides high uniformity in lighting without flicker and does not emit heat, making it suitable for various settings such as living spaces, decorations, car interiors, and exhibitions. Additionally, it is theoretically energy-efficient enough to operate on half the power of fluorescent lights. 【Features】 ■ Thin and lightweight ■ Does not emit heat ■ Contains no ultraviolet or infrared light ■ Does not use harmful substances like mercury ■ Spectrum close to sunlight For more details, please refer to the catalog or feel free to contact us.

• Other lighting equipment

The "Energy-Saving Inverter System KISS" is a dedicated energy-saving system designed to reduce the power consumption of existing hydraulic pumps. The sensor instantly determines the pressure holding (standby) state of the hydraulic system from the pump's discharge pressure and controls the rotation speed of the drive motor. Additionally, the controller function is built into the inverter, resulting in a compact design with excellent cost performance. It is ideal for equipment such as machine tools that have long pressure holding (standby) states. For more details, please contact us or download the catalog.

• Other environmental equipment

The combination of advance shot and shot blast demonstrates excellent effects in surface treatments such as deburring and removing sink marks for die-cast products. It does not contain Ni or Cr, which are subject to reporting under the PRTR law. Additionally, a recovery and recycling system for used zinc-based abrasives and dust has been established. For more details, please contact us or refer to the catalog.

• Other surface treatment equipment

This dust collector is effective for dust processing from small part machining such as drilling, cutting, grinding, and cutting, as well as for recovering powders and granules and functioning as a small vacuum. With the adoption of an inverter, it enables energy-saving operation, and the pulse blow-off mechanism maintains strong suction power even during continuous operation. For more details, please contact us or refer to the catalog.

• Dust collector

The "Energy-Saving Inverter System KISS" is a dedicated energy-saving system designed to reduce the power consumption of existing hydraulic pumps. Sensors instantly determine the pressure holding (standby) state of the hydraulic system based on the pump's discharge pressure and control the rotation speed of the drive motor. Additionally, the controller function is built into the inverter, resulting in a compact design with excellent cost performance. It is ideal for equipment, such as machine tools, that have long pressure holding (standby) states. For more details, please contact us or download the catalog.

• Other environmental equipment

The floating oil separation device efficiently collects and separates the oil floating on the surface of water-soluble liquids, aiming to reduce waste liquid, prevent unpleasant odors, and stabilize and improve quality. It collects the oil film on the tank surface in a short time and forcibly sucks in low-viscosity oil. By collecting the floating oil, it suppresses the growth of bacteria and prevents decay and unpleasant odors, which are the main causes of further liquid issues. For more details, please contact us or download the catalog.

• Other environmental equipment

By installing the precision filtration device "NW Series," we can reduce water-based and oil-based troubles in various machinery and enable high-precision liquid recycling. The special electrodes weaken (neutralize) the repulsive force, causing contaminants and moisture to aggregate and coarsen; contaminants are removed by the filter, while moisture is eliminated through sedimentation. Additionally, fine bubbles are coarsened by the special structure within the filtration tower and discharged outside through air release. For more details, please contact us or download the catalog.

• Other environmental equipment

EX-DRY is a completely new type of moisture-absorbing, dehumidifying, and drying agent that incorporates a special polymer with strong moisture-absorbing properties made from anhydrous calcium chloride. After absorbing moisture (water vapor) from the air, it solidifies into a gel-like form.

• Other safety and hygiene products