岩城工業 List of Products and Services

We would like to introduce our "Mobile Disassembly Machine." You can use the disassembly machine without modifying the machinery currently in use. It can be shared among multiple presses, and significant modifications on the press side are not required, allowing for a reduction in downtime. 【Features】 ■ Can be shared among multiple presses ■ No significant modifications needed on the press side ⇒ Reduction in downtime possible *For more details, please download the PDF or feel free to contact us.

• Separation device

We would like to introduce our company's "High-Speed Rubber Burr Removal Device." Utilizing "air," "water," and "motor rotation," burr removal is performed at high speed, allowing for the completion of burr removal for O-rings in about 60 seconds per cycle. We have a demo unit available for prototype and actual machine viewing. If you send us product samples, we can also conduct prototyping, so please feel free to contact us. 【Features】 ■Operating Principle - The product is lifted by air from three directions below, and by colliding with two protrusions attached to the rotating plate above, the burr and the product are separated. *For more details, please download the PDF or feel free to contact us.

• Rubber Processing Machine

We would like to introduce our "Vacuum Oil Seal Deburring Machine." The voltage is specified by the customer, and the control method is via a sequencer. This is a deburring machine for various types of oil seals. By fixing the oil seal with vacuum suction, the product will not be damaged. 【Specifications (partial)】 ■ Electric capacity: 1KW ■ Voltage: Specified by the customer ■ Control method: Sequencer ■ Cutter: Inner diameter, outer diameter (dual blade type) ■ Product separator: 1 set *For more details, please download the PDF or feel free to contact us.

• Vacuum Equipment

The "Deburring Device (2 to 4 Blade Type)" is a deburring machine for soft rubber, suitable for various types of oil seals, gaskets, rubber caps, etc., designed for both inner and outer diameters. The angle of the cutter can be adjusted from 0 to 90 degrees. The timing of the cutter's use can be changed, allowing for simultaneous deburring of the inside and outside, or separate deburring of the inside and outside. Additionally, by fixing the workpiece with vacuum suction, the product will not be damaged. 【Specifications (Partial)】 ■ Power Capacity: 2KW ■ Voltage: Customer specified ■ Control Method: Sequencer ■ Cutter: 2 to 4 Blade Type ■ Processing Range: Outer Diameter Φ10-200mm * Custom manufacturing is possible for a maximum diameter of φ1500mm. * For more details, please download the PDF or feel free to contact us.

• cutter

The "Vacuum Automatic Deburring Cutter" is a deburring machine designed for various types of oil seals, gaskets, rubber caps, and other soft rubber materials. By fixing the workpiece using vacuum suction, it prevents any damage to the product. The entire process from workpiece supply to deburring is automated, achieving a reduction in labor hours. Additionally, by exchanging the workpiece supply rail and fixtures, product switching can be done easily. 【Specifications (partial)】 ■ Power capacity: 3KW ■ Voltage: Customer specified ■ Cutter: One set each for inner diameter and outer diameter ■ Control method: Sequencer, touch panel ■ Processing range: Outer diameter Φ20-40mm, Φ40-60mm *For more details, please download the PDF or feel free to contact us.

• cutter

We would like to introduce our uniquely developed "Multi-Press Connection Dedicated Hydraulic Unit." This unit allows simultaneous operation of up to 5 presses. It enables the operation of multiple presses with just one unit, allowing for space-saving installation. By operating multiple presses with one unit and utilizing our proprietary control technology, we have achieved significant energy and power savings. 【Features】 ■ Simultaneous operation of up to 5 presses with this one unit ■ Space-saving installation possible ■ Significant energy and power savings achieved *For more details, please download the PDF or feel free to contact us.

• Hydraulic Equipment

We handle machines for preheating molds and materials. There are heating plates above and below, capable of heating up to 200°C. This is effective for reducing setup time. The cylinder is air-driven, making it easy to move within the factory. Please feel free to contact us if you have any requests. 【Specifications (partial)】 ■ Output: IYM-A (air type) ■ Stroke: 250mm ■ Daylight: 300mm ■ Plate dimensions: 450mm × 450mm ■ Effective mold dimensions: 400mm × 400mm *For more details, please download the PDF or feel free to contact us.

• Heating device

Our company handles machines for preheating molds and materials. There are heating plates above and below, capable of heating up to 250°C, which is effective for reducing setup time. The cylinder is air-driven, making it easy to move within the factory. Additionally, it is equipped with a locating ring for injection molding, a safety cover to prevent burns, and is protected by heat-resistant sheets. 【Specifications (partial)】 ■ Output: IYM-A (air-operated) ■ Stroke: 250mm ■ Daylight: 300mm ■ Plate dimensions: 450mm x 450mm ■ Effective mold dimensions: 400mm x 400mm *For more details, please download the PDF or feel free to contact us.

• Heating device

We handle a "Taiwan-made laser cleaning device" for rust removal and mold cleaning. It features energy-saving design for low running costs. It is non-contact, preventing damage to the base material, and is environmentally friendly as it does not require solvents. It is suitable for applications such as removing rust, paint, coating layers, and plating layers, as well as pre-treatment before coating, degreasing before welding, and cleaning welding burn marks. 【Features】 ■ Non-contact, does not damage the base material ■ Low running costs ■ Energy-saving design ■ Environmentally friendly, no solvents required ■ Easy to operate, handheld type *For more details, please download the PDF or feel free to contact us.

• Other cleaning machines

At Iwaki Kogyo Co., Ltd., we propose suitable solutions for "automation systems connected by robots" based on our extensive track record. As we move into a new era of automation, we view the labor shortage not as a challenge, but as an opportunity for business growth. With advanced robotics technology and rich experience, we offer appropriate solutions. We have been conducting experiments on deburring systems. In particular, our technology for safely gripping fragile workpieces while performing precise deburring has received high praise from our users. [Features] ■ Complete deburring robots ■ Rapid testing trials available ■ Responding to customer needs to further strengthen production sites *For more details, please download the PDF or feel free to contact us.

• Other industrial robots

Are you facing any of the following issues: 'There is not enough manpower on the factory floor, and we want to reduce the burden,' 'Existing equipment manufacturers do not support automation,' or 'The automation equipment manufacturer has already gone out of business'? Our company has been proposing and providing equipment to the manufacturing industry for many years, and we have increasingly been able to accommodate automation equipment for each process. We are also preparing a system to allow you to consult us about automation equipment. Please feel free to contact us. [We can solve the following issues] ■ Not enough manpower on the factory floor; want to reduce the burden ■ Existing equipment manufacturers do not support automation ■ The automation equipment manufacturer has already gone out of business ■ Want to repair but have no drawings and do not know the parts ■ Cannot agree on delivery time or cost ■ There are no manufacturers that modify equipment from other manufacturers *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices

We provide automation proposals tailored to specific issues and challenges. We can address concerns such as "insufficient manpower on the factory floor, wanting to reduce burdens," "existing equipment manufacturers do not support automation," and "automation equipment manufacturers have already gone out of business." We have a wealth of experience in responding to diverse requests, such as labor reduction and improving production efficiency. We also welcome inquiries regarding specifications, so please feel free to contact us. 【Features】 ■ Extensive experience in automation proposals tailored to issues and challenges ■ Comprehensive support from design and manufacturing to installation and verification ■ Ability to meet diverse requests such as labor reduction and improving production efficiency *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices

At Iwaki Industries, we leverage our years of experience with hydraulic presses to provide automation solutions tailored to the needs of the manufacturing industry. We offer optimal solutions for those facing the following challenges: Resolving labor shortages: Our automation equipment reduces the workload, enabling production with a limited workforce. Streamlining deburring: We automate the deburring process with our "Router Deburring Machine," specialized for rubber, powder, and resin molded workpieces. Testing with demo machines is also available. Optimizing alignment and transportation: We propose conveyors and alignment machines suited to the shape and weight of the workpieces, ensuring a smooth production line. Automating quality inspection: Our inspection machines, equipped with cameras and sensors, automate the pass/fail judgment of workpieces, improving accuracy. We provide flexible custom solutions to address these challenges and support the efficiency of manufacturing sites. Please feel free to contact us.

• Mechanical Design

At Iwaki Kogyo Co., Ltd., we propose conveying systems that utilize various actuators tailored to the shape and weight of the workpieces (parts), including conveyor transport and robotic transport. For many years, we have been providing equipment to the manufacturing industry as a hydraulic press manufacturer, and we have increasingly been able to accommodate automation devices for each process. We have established a system to allow consultations regarding automation devices. In addition, we handle automation devices such as alignment machines and inspection machines, so please feel free to consult with us first. 【Types of Automation Devices】 ■Conveyors ■Alignment Machines ■Inspection Machines *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

Our robot factory has a demonstration machine that combines robots and press machines. It is possible to conduct motion simulations from the consideration stage, allowing companies that are considering robots for the first time to perform simulations with peace of mind. First, please feel free to visit our factory. [Overview] ■ Demonstration machine combining robots and press machines ■ Motion simulations available from the consideration stage *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots

At Iwaki Kogyo Co., Ltd., we propose methods that meet alignment conditions, such as picking with alignment machines and transport alignment. It is possible to cut out workpieces and arrange them according to specified conditions. For many years, our company has been providing proposals and equipment to manufacturing sites as a manufacturer of hydraulic presses. We have been increasingly accommodating automation equipment for each process, and we have established a system to allow consultations regarding automation equipment. 【Types of Automation Equipment】 ■ Conveyors ■ Alignment Machines ■ Inspection Machines *For more details, please refer to the related links or feel free to contact us.

• Automatic sorting machine

At Iwaki Kogyo Co., Ltd., we propose suitable inspection machines aimed at automatically determining the pass/fail status of work using cameras and various sensors, with the goal of improving the accuracy of these determinations. Additionally, we can suggest appropriate cameras and shooting conditions based on the required accuracy and performance for each project. For many years, our company has been providing equipment to the manufacturing industry as a manufacturer of hydraulic presses, and we have increasingly been able to accommodate automation devices for each process. We have established a system to allow for consultations regarding automation devices. 【Types of Automation Devices】 ■ Conveyors ■ Aligners ■ Inspection Machines *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case study of automation solutions in conveying systems. To address the challenge of wanting to transport a large number of lightweight workpieces, we adopted a conveyor system, enabling the transportation of even heavy items. Additionally, to change the destination for each workpiece, we affixed destination QR codes to the workboxes for sorting, thereby improving transportation efficiency. Our company proposes highly productive conveying systems that are cost-effective, from conception to construction. 【Case Overview】 ■Challenges - Wanting to transport a large number of lightweight workpieces - Wanting to change the destination for each workpiece ■Results - Achieved transportation of heavy items by adopting a conveyor system - Improved transportation efficiency by affixing destination QR codes to workboxes for sorting *For more details, please refer to the related links or feel free to contact us.

• Other conveying machines

We would like to introduce a case study of automation solutions in measurement devices. In response to the request to automate measurements that are currently done manually, we propose a laser sensor capable of various measurements such as thickness, width, height, inner diameter, and outer shape. When done by humans, there are individual differences in speed and accuracy, but by automating the process, we can achieve not only labor savings but also uniformity in accuracy. Additionally, it becomes easier to realize space-saving designs and propose devices tailored to specific applications. 【Case Overview】 ■ Challenge: Automation of measurements currently performed manually ■ Results and Proposals - By using laser sensors, various measurements such as thickness, width, height, inner diameter, and outer shape can be performed. - Automation not only achieves labor savings but also ensures uniformity in accuracy. - It becomes easier to realize space-saving designs and propose devices tailored to specific applications. *For more details, please refer to the related links or feel free to contact us.

• Other measurement, recording and measuring instruments

We would like to introduce a case study of an automated solution for detecting defects in workpieces using image inspection equipment. By automatically discerning image data captured by a camera, it is possible to identify defects. An additional program allows for the setting of inspection points for each workpiece, significantly improving inspection efficiency. Furthermore, with a focus on reducing costs, we can provide total support from conception to planning to on-site installation. 【Case Overview】 ■Challenge: We want to automate the detection of workpiece defects. ■Results - The additional program allows for the setting of inspection points for each workpiece, greatly improving inspection efficiency. - Total support is available from conception to planning to on-site installation. *For more details, please refer to the related links or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case where the wrapping of shipments was automated using a conveyor and rotating device in a packaging system. Since wrapping is the final process, the work tends to be heavy, leading to a high workload for personnel. However, by automating this process, the packaging of industrial products prevents quality degradation and ensures safe storage and transportation. Our company has a proven track record of solving various challenges related to packaging equipment. Please feel free to reach out to us, even if it's just to ask, "Is this possible?" 【Case Overview】 ■Challenge: We want to automate the wrapping of shipments. ■Results: - Automation is possible using a conveyor and rotating device. - Packaging of industrial products prevents quality degradation and ensures safe storage and transportation. *For more details, please refer to the related links or feel free to contact us.

• Binding/Packing Machine

We would like to introduce a case study of an automation solution for a component press-fitting machine. Press-fitting industrial products often requires significant force, necessitating human labor. Therefore, our company can propose an automation solution that ensures safety by combining a press-fitting machine with a multi-joint robot. If you are interested in automating and streamlining the press-fitting process, please feel free to contact us. 【Case Overview】 ■Challenges - Desire to automate and streamline the press-fitting process - Press-fitting industrial products often requires force, necessitating human labor ■Solution/Proposal - By combining a press-fitting machine with a multi-joint robot, we can propose an automation solution that ensures safety. *For more details, please refer to the related links or feel free to contact us.

• Articulated Robot
• Other processing machines

Our company can provide proposals based on past achievements and know-how for reducing defect rates in processes where automation by robots is difficult. We can address issues such as defects leaking from processes that depend on operators in poka-yoke equipment, counting the tightening rotations with torque drivers, and regulating the number of parts taken out, which are common mistakes in simple tasks, with minimal additional equipment. Please feel free to contact us first. 【Case Overview】 ■Issue: We want to eliminate defects leaking from processes that depend on operators. ■Solution/Proposal - Reducing defect rates in processes where automation by robots is difficult. - Proposals with minimal additional equipment are possible. *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots

We would like to introduce a case study of an automation solution in a printing inspection device. In response to the challenge of wanting to directly print information onto the workpiece and automate the inspection process, we propose a solution that involves printing with a printer, followed by reading and inspection with a camera. This approach reduces issues such as missing characters and minimizes the need for manual verification, thereby creating a labor-saving system. Additionally, we can also provide suggestions regarding the printer, such as switching the printed content according to industrial products. 【Case Overview】 ■ Challenge: To automate the process of directly printing information onto the workpiece and conducting inspections. ■ Results: - Printing was performed with a printer, followed by reading and inspection with a camera. - Reduced issues such as missing characters and minimized verification tasks. *For more details, please refer to the related links or feel free to contact us.

• Printing Machinery
• Other inspection equipment and devices

We would like to introduce our achievements in automating the assembly of workpieces using automatic assembly equipment that we proposed. We have various achievements, such as automating the attachment of parts to designated locations, automating the tightening of screws in specific areas, and using multiple hands to attach various parts to predetermined locations. When we talk about assembly automation, there are two types: "fully automated" and "semi-automated with human intervention." Based on our past achievements, we can propose appropriate solutions. 【Examples of Solutions】 ■ Automating the attachment of parts to designated locations ■ Automating the tightening of screws in specific areas ■ Using multiple hands to attach various parts to predetermined locations ■ Tightening with a torque driver at the installed locations ■ Setting the attachment positions and tightening counts for workpieces *For more details, please refer to the related links or feel free to contact us.

• Assembly Machine

Iwachu Industrial's "Vacuum Press Machine" is a device that eliminates defects caused by air pockets and gas pockets through molding in a vacuum chamber. By equipping the heating plate inside the vacuum chamber, heat loss is reduced, achieving efficient energy savings. Additionally, due to the good thermal conductivity and vacuum level, the flow of the material is smooth, allowing for a reduction in material usage and maintaining product stability. The vacuum molding process significantly shortens the curing time, leading to an expected increase in production. 【Features】 ■ Comfortable operation ■ Increased production capacity ■ Energy-saving *For more details, please feel free to contact us.

• Vacuum forming machine
• others

The "Powder Ceramic, Teflon (PTFE) Molding" is a hydraulic press molding machine designed for powder molding. It is equipped with 32-ton cylinders on the top and bottom, allowing for clamping between 5 to 32 tons. Additionally, the intermediate plate is movable up and down, making it easy to remove products. We select and control equipment that meets customer requirements from proportional valves, servos, and inverters. 【Features】 ■ Products can be easily removed. *For more details, please feel free to contact us.

• Powder Molding Machine
• others

"Special Resin (Underwater Molding)" is a hydraulic press molding machine designed for molding special materials underwater. It can mold up to 250 tons underwater by filling a tank with water. The machine has undergone special treatment to maintain rust resistance and precision. 【Features】 ■ Hydraulic press molding ■ Special processing for rust resistance and precision maintenance *For more details, please feel free to contact us.

• Vacuum forming machine
• others

The "Powder Ceramic, Teflon (PTFE) Molding" is a hydraulic press molding machine custom-made to accommodate large-scale powder press molding. In powder molding, it is common to achieve uniform powder compression using a double-clamping method; however, in the case of large machines like this one, which has a capacity of 700 tons, the machine size and cost also increase significantly. Therefore, this machine adopts an intermediate float system. It is capable of handling a wide variety of products through speed and pressure control using a proportional valve. 【Features】 ■ Capable of large-scale powder press molding ■ Adopts an intermediate float system *For more details, please feel free to contact us.

• Hydraulic Equipment

Iwachu Industry's "Parts Molding Precision Adjustment" is a hydraulic press molding machine that produces 5 products in one cycle. To maintain the precision of the 5 products, the processing accuracy of the heating plate is manufactured to ±0.005mm, achieving stable temperature and precision even at 350 degrees. 【Features】 ■ Can produce 5 products in one cycle ■ Achieves stable temperature and precision *For more details, please feel free to contact us.

• Extrusion Machine

This product is a hydraulic press forming machine designed for part riveting. It is also capable of automatically supplying and removing parts. Our company can design and manufacture not only hydraulic press machines but also ancillary equipment. We respond to customer requirements by collaborating with external equipment manufacturers specialized in automation, in addition to our in-house design capabilities. 【Features】 ■ For part riveting ■ Automation of part supply and removal *Please feel free to contact us for more details.

• Other metal materials
• Other processing machines

The "Conveyor Roller Squeezing Process" is a hydraulic press forming machine designed for the riveting of conveyor roller components. To accommodate a wide variety of conveyor rollers, it features a structure that allows the open height to be adjusted with a cylinder. For precise pressure control, we select and control equipment such as proportional valves, servos, and inverters according to customer requirements. *For more details, please feel free to contact us.*

• others
• Hydraulic Equipment

This product is a press that can handle all types of molding with CFRP (carbon fiber reinforced plastic), thermosetting resins, and thermoplastic resins. It rapidly cools from 370°C to 50°C while maintaining the set pressing pressure. It enables the production of various products. 【Features】 ■ Rapid cooling can start from 370°C while maintaining the pressing pressure ■ Fine control is possible through the linkage of temperature control and pressing pressure control ■ Pressure flow settings can be changed freely with a servo and inverter hydraulic unit ■ Data recording and output for temperature, pressure, position, etc., are possible ■ Modifications can be made to meet specified safety categories *For more details, please refer to the PDF document or feel free to contact us.

• Heating device
• Cooling system
• others