早川工業 List of Products and Services

This is an introduction to a case study of character goods production by ESTRO ROBOT (Estro Lab Co., Ltd.). At Hayakawa Industries, we respond broadly to the precision and intuitive adjustments required by our customers using the mold-making technology we have cultivated over many years. [Request for the case] We would like the hole diameter to be a good size that can be easily inserted without coming off. [Finished product] ESTRO ROBOT is a product featuring a robot holding a guitar. The hole diameter was crucial to make it look as if the robot is actually holding the guitar. Through multiple prototypes, we successfully achieved a precise balance and were able to produce a satisfactory finished product. *For inquiries about pressed products, please contact Hayakawa Industries directly. *ESTRO ROBOT is also available for purchase on the site below!

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Hayakawa Industrial Co., Ltd. believes that recognizing diversity and leveraging that sensitivity in products and services is essential for the future of the manufacturing industry. In addition to the traditional values of "functionality (quality)," "reliability (delivery)," and "price compatibility (cost)," we have initiated efforts in diversity management with the desire to add a fourth value axis: "emotional and empathetic values." 【Activity Achievements】 ■ Employment of people with disabilities ■ Creating a comfortable working environment by placing workplace adaptation supporters within the company ■ Recruitment activities for GBT (sexual minorities) ★ We have obtained certification as an LGBT-friendly company. *For more details, please visit our website or contact us directly.

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This is a technical document that includes examples of common concerns and solutions related to reducing labor hours, improving quality, and cutting costs during product prototyping and development. You can achieve value engineering (VE) through innovations in the design phase, such as prototyping and development! 【Do you have any of these concerns? (Some examples)】 ■ The wear of die-cast parts is too quick, and we want to improve it... ■ We are struggling with the time-consuming process of screwing parts together... ■ There are wrinkles in the bending parts of construction components, which look bad... *For examples of solutions to these concerns, please view the PDF available for download.

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The "Single Pipe Fitting PK" is a solar panel mounting bracket created by professionals in solar panel installation and metal processing. It features simple installation that only requires tightening a nut. The components are simplified to the minimum while maintaining strength, helping to reduce costs and improve work efficiency. We also accommodate small lot orders. 【Features】 ■ Easy installation ■ Just tighten the nut ■ Does not damage the roof ■ Compatible with various types of standing seam roofs ■ Allows for speedy installation For more details, please refer to the catalog or feel free to contact us.

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The "Inclined Bracket Inclined P" is a solar panel mounting bracket created by professionals in solar panel installation and metal processing. Parts that maintain strength while being simplified to the minimum help reduce costs and improve work efficiency. We offer two types: 10° and 20°, and we can accommodate small lot orders as well. 【Features】 ■ Inclined bracket ■ Available in two types: 10° and 20° ■ Does not damage the roof ■ Compatible with various types of standing seam roofs ■ Enables speedy installation For more details, please refer to the catalog or feel free to contact us.

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The "Module Fixed Bracket CP.TP" is a solar panel mounting bracket created by professionals in solar panel installation and metal processing. The components are simplified to the minimum while maintaining strength, helping to reduce costs and improve work efficiency. Not only does it accommodate various module thicknesses from 35mm to 50mm, but feel free to contact us for inquiries about small lots. 【Features】 ■ Compatible with various modules ■ Supports thicknesses of 35 to 50mm ■ Does not damage roofs ■ Compatible with various standing seam roofs ■ Enables speedy installation For more details, please refer to the catalog or feel free to contact us.

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The "Layered Type Folding Roof TSK-18" is a mounting bracket created by professionals in solar panel installation and metal processing. Its easy installation allows for a reduction in construction time. The top plate, which can rotate 360° and slide, enhances the efficiency of the installation work. The bottom of the "TSK-18" features a cushioned rubber that securely holds it in place without damaging the roof. Since it uses existing tight frame bolts, it does not harm the roof. 【Features】 ■ Easy installation ■ Reduced construction time ■ Does not damage the roof ■ Top plate capable of 360° rotation and sliding ■ Cushioned rubber included For more details, please refer to the catalog or feel free to contact us.

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The "Haze-style Folding Plate Roof HG-18" is a mounting bracket created by professionals in solar panel installation and metal processing. The simplified components are strong and have a beautiful finish. The wide frame that securely covers the roof protects it from rain and wind. The installation method does not require drilling holes in the roof, making it easy to install and improving efficiency. It helps reduce costs and increase work efficiency. 【Features】 ■ Easy installation ■ Safe construction ■ Clean finish ■ Quick installation ■ Small lot support For more details, please refer to the catalog or feel free to contact us.

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Hayakawa Industries provides a one-stop service from press mold design and manufacturing to press processing, surface treatment, various secondary processing, and assembly. We consistently accommodate short delivery times and small lot sizes, accepting press processing from as few as 100 pieces. Currently, we are distributing materials summarizing Hayakawa Industries' VA proposal achievements! We have included examples of work hour reduction, quality improvement, and cost reduction with accompanying photos. 【We have case studies addressing the following concerns!】 ■ We want to improve the rapid wear of die-cast parts... ■ We are struggling with the labor involved in screwing parts together... ■ There are wrinkles in the bent parts of construction components, making them look bad... 　　　　　　↓↓↓↓↓↓↓↓↓↓↓↓ ★ You can view the case studies addressing the above concerns by clicking "Download" below.

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• Contract manufacturing

Good news for customers who are struggling with short delivery times or large quantities that are hard to manage! Our company is taking on the challenge of ultra-short delivery mold production by utilizing our factories in Japan and China. We can respond quickly to design, processing, and trials. Even in the case of production in China, we own a mold factory in Japan, so you can feel assured.

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Hayakawa Industries' press processing responds to our customers' detailed needs through a consistent approach from mold design and manufacturing to mass production with presses. Mold manufacturing in China can be completed in about two weeks. Please consult us once (this may vary depending on size and complexity). Furthermore, we achieve a cost reduction of 20-30% through overseas production. Do you have any of these challenges? ◎ I want molds made in a short delivery time... ◎ I want to reduce costs... 　⇒ We solve such challenges! 　　We can produce 20 molds in 3 weeks! (super short delivery time) 　　Cost reduction through overseas production! 【Production Examples】 ■ Progressive Molds * Press molds that process materials in sequence. * For more details, please contact us or download the catalog.

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Hayakawa Industries' press processing responds to our customers' detailed needs through a consistent approach from mold design and manufacturing to mass production. Mold manufacturing in China can be completed in about two weeks. Please consult us once (the time may vary depending on size and complexity). Furthermore, we achieve a cost reduction of 20-30% through overseas production. Do you have any of these challenges? ◎ I want molds made in a short delivery time... ◎ I want to reduce costs... 　⇒ We can solve such challenges! 　　We can produce 20 molds in 3 weeks! (super short delivery time) 　　Cost reduction through overseas production! 【Production Examples】 ■ Single-stage mold * The simplest type of press mold where the operator manually loads and unloads materials and processes only one stage. * For more details, please contact us or download the catalog.

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Hayakawa Industries' press processing responds to our customers' detailed needs through a consistent approach from mold design and manufacturing to mass production with presses. Mold manufacturing in China can be completed in about two weeks. Please consult us once (this may vary depending on size and complexity). Furthermore, we achieve a cost reduction of 20-30% through overseas production. Do you have any of these challenges? ◎ I want molds made in a short delivery time... ◎ I want to reduce costs... ⇒ We will solve such challenges! We can produce 20 molds in 3 weeks! (super short delivery time) Cost reduction through overseas production! 【Production Examples】 ■ Precision Molds *For more details, please contact us or download the catalog.

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Hayakawa Industry's press processing responds to our customers' detailed needs through a consistent approach from mold design and manufacturing to mass production. Mold manufacturing in China can be completed in about two weeks. Please consult us once (this may vary depending on size and complexity). Furthermore, we achieve a cost reduction of 20-30% through overseas production. Do you have any of these challenges? ◎ I want molds made in a short delivery time... ◎ I want to reduce costs... 　⇒ We can solve such challenges! 　　We can produce 20 molds in 3 weeks! (super short delivery time) 　　Cost reduction through overseas production! *You can also check photos of the molds. *For more details, please contact us or download the catalog.

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This is a ventilation faceplate for decorative rafters in a Japanese-style house. It facilitates natural airflow for attic ventilation in gabled, hipped, and gable roofs.

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Hayakawa Industry's press processing responds to customers' detailed needs through a consistent approach from mold design and manufacturing to mass production. Our strength lies in the consultations and proposals provided by our mold engineers. We can promptly respond to process proposals, shape considerations, and value-added suggestions, thereby shortening the time involved in development and startup, and offering more efficient product proposals. 【Features】 ■ Proposals from mold engineers to prototype production ■ A consistent production system from mold manufacturing to painting and assembly ■ Support for small lot production starting from 500 units ■ A global mold manufacturing network ■ Quick responsiveness and networking *For more details, please contact us or download the catalog.

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Mold manufacturing at our local subsidiary in China. We respond with short lead times and low costs. Additionally, our headquarters has an attached mold factory, so you can rest assured about repairs and maintenance.

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We will handle the forwarding of single-shot die parts and molds.

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We will accommodate various IT components. We will respond to short delivery times.

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We also handle molds for terminals and precision fields. Our local subsidiary in China is located in a hub of the IT industry and manufactures molds for terminals and connectors. Additionally, we also support OUT-OUT to emerging countries.

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We accept mass production of home appliance parts and progressive die.

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Since it is installed using tight frame bolts for a half-roof, it can be set up without making holes in the roof, eliminating concerns about water leakage. Strength tests have been conducted at the Prefectural Institute of Machinery and Materials, Autograph (Shimadzu Corporation). Tensile test: 2.87 kN Compression test: 7.45 kN Patent applied for.

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