ダイオーエンジニアリング List of Products and Services

Have you ever seen the barcodes attached to products in stores? This barcode is called the "GS1 code" and is used under a common set of rules worldwide. Recently, a new technology called RFID has started to be utilized as an alternative to this barcode. Are you familiar with the EPC system used by RFID? This time, I will explain the terms EPC and GS1 code and their relationship. ■ What is EPC? EPC stands for Electronic Product Code, which is an area that stores information used to identify RF tags. The memory capacity of EPC varies depending on the type of IC chip implemented in the RF tag, but generally, 96 or 128-bit chips are used. The information written can be read and written using a reader/writer. ~ Points to note when writing information to EPC ~ (1) Write in hexadecimal (note that you cannot directly write letters G-Z or symbols). (2) Write information that fits within the memory capacity of the EPC. (3) Write a unique value (a value that is not the same as other RF tags' EPCs).

• RFID/IC tags

Balyo's automatic forklifts have been implemented in over 1,500 units across more than 30 countries worldwide. They feature high safety standards that meet international criteria, along with simple and flexible operations, making them applicable in various settings and achieving automation and labor reduction in logistics environments.

• Transportation supplies

A major feature of the laser filter is its mechanism for automatically removing foreign substances. In general, a slide-type screen changer requires the mesh to be replaced every 5 to 15 minutes, depending on the raw materials, and each replacement takes about 5 minutes. The laser filter eliminates the need for mesh replacement by automatically removing debris with a scraper (rotating blade). **Benefits of Introducing a Laser Filter** - Increased profitability due to improved productivity - The time previously spent on mesh replacement can now be dedicated to pellet production. - In the case of strand systems, the frequency of re-threading plastic strings is significantly reduced. - Reduction in labor costs: The labor costs associated with mesh replacement are no longer necessary. This is particularly effective for plastic raw materials with a high amount of foreign substances. Additionally, there is a backwash type screen changer that automatically removes foreign substances, but compared to the backwash type, the laser filter results in significantly less resin loss. *Meetings and sample tests can also be arranged.* *For more details, please download the PDF below or feel free to contact us using the information provided.*

• Resin processing machine

The "Count Master CM4400CA" is an affordable counting machine that can count postcards non-contact and at high speed, contributing to the efficiency of quantity confirmation tasks and reducing errors. It is easy to operate, allowing even inexperienced users to perform quantity confirmation quickly. Since it is non-contact, there is no worry about damaging or soiling the items being counted, which also helps reduce waste. In addition to this product, we offer various counting machines as part of the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ Counts 200 official postcards in about 3 seconds ■ Over 4,000 units sold in the series *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Counting Machine

The "Count Master SM-NEWi" is a non-contact counting machine that excels in counting operations for relatively large-sized blanks (cardboard). Since it is non-contact, there is no worry about damaging the corners of the items being counted or getting scratches or dirt on them, contributing to the reduction of waste loss, shortening of work time, and minimizing errors. In addition to this product, we offer a variety of counting machines as part of the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ Built-in printer can print counting results (date, lot number, count, etc.) ■ Easy button operation allows for quick changes of workpieces, making it suitable for small lot, diverse production environments ■ Optional PC communication support enables centralized management of up to 4 units ■ An optional extension table for large format support is also available *For more details, please refer to the PDF materials. Feel free to contact us with any inquiries.

• Counting Machine

The "Count Master CM4200i" is a compact counting machine that can count vouchers, postcards, cards, and more, quickly and without contact. It is equipped with a history management function that records the date, time, lot number, and other details of the counting. In addition to this product, we offer various counting machines as part of the "Count Master & Stack Master Series," allowing you to choose a model that suits your counting needs. 【Features】 ■ No worries about tearing or soiling the counting targets, contributing to reduced waste. ■ Counting history can be printed via a printer, and it can also be saved to a PC as an option. ■ Easy to operate, making it user-friendly for beginners. ■ Over 4,000 units sold. *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Counting Machine

The "Count Master CM2200" is a counting machine that can count envelopes and attached documents non-contact and at high speed. It can be used with simple operation by just pressing the start button. It also complies with the record-keeping and storage obligations stipulated by the Pharmaceutical and Medical Device Act, and in addition to standard printer output, it can be connected to a computer for centralized management of up to four units (computer software is optional). In addition to this product, we offer various counting machines under the "Count Master & Stack Master Series," allowing you to choose a model suitable for your counting needs. 【Features】 ■ Counting speed that can count 50 envelopes in about 3 seconds ■ Capable of recording and printing the date and time of work, lot number, employee number, count number, etc. ■ By using computer software, counting history can be managed and used as proof *For more details, please refer to the PDF materials. Feel free to contact us with any inquiries.

• Counting Machine

Automatically folds the top flaps of cardboard boxes and applies tape. Since the boxes always come out in the same place, you can focus on the packing process, which reduces working time. The flaps are folded in by a cylinder after the box is stopped, allowing for neat sealing of both standard and sturdy boxes. 【Features】 ○ Our unique compact design ○ Safe and easy operation ○ Achieves labor and space savings immediately after installation For more details, please contact us or download the catalog.

• Box making machine

Automatically assembles cardboard and creates empty boxes. Equipped with a right-angle correction mechanism, it can produce boxes neatly and enables high-speed box forming at a regular rate of 720 cases per hour, improving work efficiency. The touch panel displays error details with accompanying photos, allowing for quick responses to errors and making maintenance easy. 【Features】 ○ High-speed box forming capability ○ Produces boxes with good right-angle accuracy ○ Equipped with a large-capacity hopper ○ Achieves labor-saving and space-saving immediately after installation ○ Touch panel functionality can be added

• Box making machine

**Overview** Automatically assembles cardboard boxes to create empty boxes. Simply set the folded cardboard and press the start button, making it easy for anyone to operate. The machine automatically folds the flaps, applies tape, and prepares for shipping. Due to the tape unit moving while keeping the box at a right angle, it can create empty boxes neatly not only for standard cases but also for rigid cases that were traditionally difficult to handle with machines. The touch panel features a navigation function, allowing users to check error details with accompanying photos, making both operation and maintenance very simple. **Features** - **Unique Tape Unit Slide Method** Unlike many products that move the box to apply tape, our method fixes the box in place while applying tape. *High right-angle precision prevents load collapse and avoids damaging contents when inserting items.* - **DEC requires 100V 5A power + air** Works in warehouses without 200V power or in shared spaces. *Note: A compressor requires 200V.* - **Compact Design** Can be installed in an area equivalent to two tatami mats. - **Navi Device Clearly Indicates Error Locations** Easy to understand, even for women. - **Easy Parts Replacement** Customers can replace consumables and other parts themselves.

• Box making machine

"SpeeMa Lite" is an RFID inventory management package software that accelerates stocktaking by reading items in bulk with a handheld reader. Compared to traditional barcode operations, it significantly reduces time. Additionally, for customers hesitant about the high initial costs of RFID implementation, we offer a pricing structure that allows for low-cost usage. Furthermore, by using RFID tags produced with our new manufacturing equipment, you can further reduce running costs. 【Feature Introduction】 ■Free - Counts the types and quantities of items read ■Inbound/Outbound, Inventory, Returns - Matches the scanned items with the installed inventory list - Instantly identifies any discrepancies in inventory during stocktaking ■Lite - Allows writing arbitrary information to RFID tags - Enables easy inventory management with just this one app *For more details, please refer to the PDF document or feel free to contact us.

• Sales Management

The "AeroSorter V" is a device that enables the sorting of black plastic by incorporating a unique high-performance mid-infrared sensor. It is also equipped with a long-lasting specialized lamp. Additionally, it features material recognition software that incorporates the sorting technology developed by our company, allowing for high purity and large-scale sorting. It is expected to improve the recycling efficiency of waste plastics generated from discarded automobiles, waste electronics, and waste office equipment. 【Features】 ■ Equipped with a high-performance sensor that utilizes a wide range of mid-infrared wavelengths ■ Stable material recognition enabled by an automatic calibration function ■ Utilizes sorting know-how developed through the AeroSorter series *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Automatic sorting machine

We have started offering the solution service "SpeeMa," which manages individual information using RFID technology, to support businesses that want to promote work style reform and quality control. With "SpeeMa," it is possible to instantly recognize individual information non-contact through RFID, significantly reducing the time required for inventory management and stocktaking, as well as establishing traceability. At Daio Engineering, we propose solutions that appropriately combine "RFID tags," "hardware," and "software" according to the specific circumstances of each business, including newly developed RFID tags for liquid containers.

• IC tag

At a certain pharmaceutical factory, when accepting folded package inserts from a printing company, five part-time workers were used to confirm the quantity for a full day, but there were concerns about management due to the manual process. Therefore, they introduced the 'CM2200' counting device, which can be easily operated by anyone using a digital display control panel. After the introduction, the task was reduced to two people working for half a day, and with the history management function, they were able to comply with the record-keeping and storage obligations for materials as stipulated by the Pharmaceutical Affairs Law. 【Introduced Product】 ■ Counting Device 'CM2200' - Maximum counting length of 250mm in a wide size - Automatic recognition settings according to the thickness of the counted items - Detection of thickness differences, such as in the inspection of two-fold inserts - Standard equipped with a printer that can output counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

A company that managed quantities based on weight and the height of stacked items had concerns about accuracy due to variations in ink quantity depending on the printing condition. To address this, they introduced the 'SM-NEWi', which can count 300 blank sheets with a thickness of 0.4mm in about 3 seconds. By implementing a non-contact counting device, they were able to standardize operations and improve counting accuracy. Additionally, the history management feature allows for the storage of work history, contributing to the appeal of their quality management system. [Product Introduced] ■ Counting Device 'SM-NEWi' - Counts 300 blank sheets with a thickness of 0.4mm in about 3 seconds - Table size tailored to accommodate large workpieces - Built-in thermal printer capable of outputting counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

At the large card manufacturing company A, the number of sheets was managed using a counter attached to the printing machine. A problem arose where the numbers did not match in the next process because defective products were removed during the operation. To address this, they introduced the 'Stack Master i', which can count sheets in a multi-up state. This allowed for improved accuracy in personnel counts and management of history, eliminating excess or shortage in the cutting process. 【Introduced Product】 ■ Counting device 'Stack Master i' - A freestanding unit that supports large-sized counting items - Easy to move due to its caster wheels - Automatically recognizes settings according to the thickness of the counting items - Capable of counting materials other than paper, such as plastic and PVC sheets - Built-in thermal printer that can output counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

At Company A, which provides shipping agency services, they were manually processing the numbering of 500,000 invoices over three days to receive a reduction in postal fees. They had been increasing part-time workers to confirm the number of items, but there were many mistakes, leading to frequent issues pointed out by the post office. To address this, they introduced the 'CM2200' counting device, which can be easily operated by anyone using a digital display control panel. The time required for counting has been reduced to less than half, labor costs have been cut, and mistakes have been eliminated. 【Introduced Product】 ■ Counting Device 'CM2200' - Maximum counting length of 250mm in a wide size - Automatic recognition settings according to the thickness of the counted items - Detection of thickness differences, such as in the inspection of two-fold documents - Standard equipped with a printer that can output counting history *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

Dai-O Engineering Co., Ltd. was established in 1972 as an independent entity from the electrical instrumentation division of Daio Paper Corporation. In 2007, it merged with Tokyo Electronic Industry Co., Ltd., and in 2013, it merged with Dai-O Maintenance Co., Ltd. In 2014, it integrated its operations with the maintenance division of Daio Paper Corporation. By utilizing imagination and creativity, we continue to make steady progress as a company that fundamentally supports "Monozukuri Japan." Additionally, while leveraging the characteristics of each business area, we are committed to advancing new businesses and research and development that meet the demands of the times, growing into a company where all employees can share big dreams. 【Business Activities】 ■ Design, manufacturing, construction, and sales of environmental-related equipment ■ Engineering and consulting related to plant systems ■ Contracting, design, construction, and management of construction based on the construction industry ■ Development, design, manufacturing, and sales of electronic control devices and electronic equipment ■ Maintenance, repair, management, maintenance education, and sales related to machinery for industries such as paper and chemicals, and power equipment ■ Installation, repair, management, and sales of electric motors and electrical control devices *For more details, please refer to the PDF materials or feel free to contact us.

• Other image-related equipment

The "MM-220S" is a mailing-related device that supports postcard to size 2 envelope sizes, capable of reading and inspecting mail item numbers and managing their history. It comes standard with various address label and number inspection software, making it widely applicable. After a renewal, it has become higher performance and more user-friendly. 【Features】 ■ Equipped with inspection history management functions such as image saving ■ Variable length input conveyor eliminates the need for modifications to upstream devices ■ Comes standard with various mail address label and number inspection software ■ Capable of inspecting up to three locations ■ Standard equipped with the ability to read 1D/2D barcodes and customer barcodes *For more details, please refer to the PDF materials or feel free to contact us.

• Other image-related equipment

The SS-500 is an image inspection device that can read characters during printing and processing stages, and can be used for history management. By inspecting printed items such as postal codes, sequence numbers, lot numbers, and expiration dates, and by accurately managing history, it can be widely utilized for tasks related to personal information handling and for responding to complaints. 【Features】 - Equipped with inspection history management functions, including image storage capabilities - Standard software for various mail address and number inspections included - Capable of inspecting up to 10 windows (optional) - Standard support for reading 1D/2D barcodes and customer barcodes - Includes a font dictionary to simplify registration operations *For more details, please refer to the PDF document or feel free to contact us.

• Other image-related equipment

This is an introduction to the color and shape sorting equipment handled by Daio Engineering Co., Ltd. ■ AeroSorter CS This device uses a sensor camera that recognizes color and shape, allowing for the recovery of materials such as copper wire and aluminum from mixed plastics in waste electronics and waste vehicles, which were difficult to sort with conventional machines. ■ AeroSorter CSM This device is equipped with a metal sensor added to our AeroSorter CS, which recognizes color and shape. ■ AeroSorter CS-AI This device incorporates artificial intelligence (AI) into our AeroSorter CS, which recognizes color and shape. 【Features】 ■ Capable of sorting small particle sizes ■ Can sort coated copper wire *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic sorting machine

By utilizing RFID, you can manage inspections during inbound and outbound processes, as well as inventory checks, all in one go, significantly improving work efficiency. For more details, please contact us or download the catalog.

• Box making machine

By performing precise separation based on specific gravity, weight, and size, it is possible to remove impurities and foreign materials, as well as upgrade the product quality. 【Features】 ○ Simple mechanism with excellent durability. Maintenance is also easy. ○ As it uses a circulation sorting method, it can be used without auxiliary equipment such as dust collection systems. ○ No noise or vibration, operates quietly.

• Automatic sorting machine

The "AeroSorter I-R" is a device that sorts specific materials from mixed plastics. As a result, it is possible to build a system that maintains high quality for both applications in the recycling process: material (for reuse as resources) and thermal (for energy recovery). Furthermore, it employs high-speed electromagnetic valves matched with high-performance camera sensors to control the air ejection. 【Features】 ■ Adjustable for purity focus / recovery rate focus ■ Immediate maintenance response ■ Operation control via touch panel (in Japanese) ■ Customizable ■ Indicates the material content ratio of raw materials *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "AeroSorter III" is a device that employs a new type of near-infrared sensor to sort single-material plastics from small-diameter hard mixed plastics. By combining a material identification sensor with high recognition capability and air jet control, it achieves high material purity. Additionally, it can recognize and sort small-diameter materials that have been difficult to identify until now. 【Features】 ■ Capable of sorting materials with high purity ■ Can sort small-diameter materials ■ Immediate response for maintenance ■ Proven systems including pre- and post-processing *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

The "AeroSorter XRT" is a high-precision foreign object removal device equipped with a dual X-ray detector that instantly detects and removes foreign objects that have previously negatively impacted product processing from raw materials, significantly enhancing product quality. Additionally, by thoroughly recovering high-value items (such as metals and others) from waste, further benefits are generated. 【Features】 ■ High-speed detection and high-purity sorting ■ Capable of removing small particle size and low-density foreign objects ■ Abundant sorting software ■ Sealed structure designed with safety in mind *For more details, please refer to the PDF materials or feel free to contact us.

• Automatic sorting machine

The AeroSorter CSM is a sorting device equipped with color and shape identification cameras and metal sensors. It sorts high-value single metals (such as copper, aluminum, brass, and stainless steel) with high purity from waste electronics and waste automobiles.

• others

The "Count Master CM4200i" is a high-speed counting machine with a light sensor that can count without leaving scratches or dirt. The counting operation is very simple! Just press the start button. We offer models that cater to various industries (printing, cards, binding, paperboard, electronics). 【Features】 ○ Can count 500 postcards or 200 credit cards at once. ○ Adopts flat keys that are less affected by paper dust and dirt. ○ Standard equipped with a history management function that outputs counting results to a printer. ○ Counting history can also be saved on a computer (optional). For more details, please contact us or download the catalog.

• Counting Machine

The "Count Master CM4300" is a light sensor-type counting machine that can count quickly without causing scratches or dirt. The counting operation is very simple! Just press the start button. The newly developed sensor and sorting mechanism have improved the counting accuracy for pressure-sensitive postcards. 【Features】 ○ Can count approximately 100 pressure-sensitive postcards in about 3 seconds. ○ Adopts flat keys that are less affected by paper dust and dirt. ○ Equipped with a standard history management function that outputs counting results to a printer. ○ Counting history can also be saved on a computer (optional). For more details, please contact us or download the catalog.

• Counting Machine

The "Count Master CM2200C" is a light sensor-type counting machine that can count quickly without causing scratches or dirt. The counting operation is very simple! Just press the start button. It is ideal for shipping and inventory management of magnetic cards and IC cards. 【Features】 ○ Can count 500 plastic cards in under 5 seconds. ○ Standard equipped with a history management function that outputs counting results to a printer. ○ Counting history can also be saved to a computer (optional). For more details, please contact us or download the catalog.

• Counting Machine

The "Count Master CM4500" is a non-contact optical sensor type counting machine that can count quickly without causing scratches or dirt. The counting operation is very simple! Just press the start button. Its accurate and high-speed processing makes it ideal for busy environments. 【Features】 ○ It can count both middle-insert envelopes and postcards with one machine. ○ It can count 50 middle-insert envelopes and 200 postcards in about 3 seconds. ○ It comes standard with a history management function that outputs counting results to a printer. ○ Counting history can also be saved to a computer (optional). For more details, please contact us or download the catalog.

• Counting Machine

The "Count Master CM2200" is a light sensor-based counting machine designed for counting efficacy documents without causing scratches or dirt at high speed. It meets the demand for managing the number of envelopes in card shipping and automatically recognizes and sets according to the thickness of the items being counted. The counting operation is very simple! Just press the start button. A variety of models are available to accommodate all industries (printing, cards, binding, paperboard, electronics). 【Features】 ○ Capable of detecting differences in thickness, such as for checking double-folded efficacy documents ○ Non-contact type, ensuring no corner bends, scratches, or dirt, making it suitable for counting the final product ○ Can count 50 efficacy documents in under 3 seconds ○ Standard equipped with a history management function that outputs counting results via a printer ○ Counting history can also be saved on a computer (optional) For more details, please contact us or download the catalog.

• Other inspection equipment and devices

The "Count Master CM4400CM" is a non-contact type small paper card counter that does not cause corner bending, scratches, or dirt, and can be used for counting the number of final products. It features a compact and quiet compressor, making it suitable for office use. When the compressor drops below a certain pressure, the start button automatically lights up to notify you. 【Features】 ○ High speed and high precision ○ Can count paper cards such as parking tickets and tickets ○ Counting operation is very simple! Just press the start button For more details, please contact us or download the catalog.

• Counting Machine

"Stack Master I" is a vertical stacking, self-standing, non-contact optical sensor counting device that can count quickly without leaving scratches or dirt. The counting operation is very simple! Just press the start button. It is also compatible with materials other than paper. 【Features】 ○ It is a self-standing counting device that is ideal for counting large format sizes. ○ It has casters for easy mobility. ○ An air table, which is convenient for handling heavy items, can also be installed (optional). For more details, please contact us or download the catalog.

• Counting Machine

The "Stack Master SM-MINY i" is a vertical stacking desktop optical sensor counting machine that can count quickly without leaving scratches or dirt. The counting operation is very simple! Just press the start button. 【Features】 ○ Counts 500 CD/DVD jackets in about 3.5 seconds. ○ Can count thin materials (0.1mm) due to the air handling and paper pressing mechanism. ○ Counting results can be directly input to the built-in printer. ○ It is a vertical stacking desktop type. For more details, please contact us or download the catalog.

• Counting Machine

The Count Master is a measuring instrument developed to count stacked items. Features: It can count even small gap items. The counting speed is fast, allowing detection of one item at a speed of less than 1m/s (for items like cards with a thickness of 0.21mm). It counts non-contact using an optical sensor, preventing damage to the counted items. Detection Principle: Light is applied while moving up and down from the side of the stacked measurement items, and the reflected light is received by the sensor to detect changes. When the sensor moves across the measurement surface, overlapping areas of the items create a pattern of light and dark. By detecting this pattern with the sensor, a wave of signals corresponding to the light and dark is generated, allowing the count of items by counting the peaks of the wave.

• Counting Machine

The "Stack Master SM-NEW i" is a vertical stacking desktop optical sensor sheet counter that can count quickly without causing scratches or dirt. The counting operation is very simple! Just press the start button. 【Features】 - It counts 300 blank sheets (thickness 0.4mm) in about 3 seconds. - An extension table can be selected to match the work (optional). - It is a vertical stacking desktop type. For more details, please contact us or download the catalog.

• Counting Machine

By filling the combustion chamber with ceramic heat storage material and storing the combustion heat of VOC gases, it is possible to maintain the combustion temperature in the combustion chamber with a small amount of auxiliary fuel, significantly reducing fuel costs for the combustion treatment of medium to low concentration VOC gases.

• Gas recovery/treatment equipment

This is an integrated device that automatically performs all processes of volume reduction, drying, and individualization. 【Features】 ○ Achieves energy savings and space efficiency! ○ Capable of processing high moisture content (60% moisture) as is! ● For more details, please contact us or download the catalog.

• Drying Equipment

Our company's wind sorting machine enables the removal of impurities and foreign materials, as well as the upgrading of product grades, by performing precise separation based on specific gravity/weight/size. 【Features】 ○ Simple mechanism with excellent durability. Maintenance is also easy. ○ As it uses a circulation sorting method, it can be used without auxiliary equipment such as dust collection systems. ○ No noise or vibration, providing quiet operation. ● For more details, please contact us or download the catalog.

• Automatic sorting machine

Due to the difficulty of reusing the thermal insulation polyurethane generated from discarded electronics, it has been disposed of as waste until now. Our company has achieved safe and stable thermal recycling through the development of a special molding and curing system. For more details, please contact us or download the catalog.

• Other environmental equipment