アスカカンパニー List of Products and Services

We recommend the soft packaging container "spout pouch" that can reduce plastic usage towards a decarbonized and circular society. Available in various refillable spout pouch sizes from small to large capacity. It can also be used for post-in applications, such as in online shopping. Due to its special shape without a hanging flange, the spout pouch has a neat finish.

• Other consumables

We recommend the soft packaging container "spout pouch" that can reduce plastic usage towards a decarbonized and circular society. There are requirements for post-in cases (shipping cases designed to fit into mailboxes used for mail delivery, such as in online shopping) such as a thickness of 30mm, but the AS10 spout series caps and hinge caps meet these requirements with a thickness of approximately 20mm. The hinge cap for small spouts is available in three nozzle diameters: Φ8mm, Φ3mm, and Φ1mm, and it also offers a discharge adjustment valve that allows for the adjustment of discharge volume based on the pressure applied to the pouch.

• Other consumables

Spout series for small spout pouches. For ultra-small spout pouches with a capacity of 30ml to 50ml, such as serums and cosmetics. With a highly designed dedicated cap, it allows for a different proposal compared to regular spout pouches. Small spout pouches are suitable for hanging displays that can be suspended from fixtures in convenience stores and drugstores.

• Packaging Bags

A revolution for spout pouches. This is a spout specifically designed to encourage the switch from bottles to spout pouches, allowing connection to a 3.0ml pump. It enables the use of pouch containers, which have been widely used as "refill products," as "packaging containers themselves." This eliminates the hassle of refilling bottles and contributes to reducing environmental impact.

• Disinfectant
• detergent
• Other packaging materials

The keyword for human resource development at Asuka Company is "Challenging issues fosters talent." By engaging in two types of group work—MK activities (QC activities) for small group improvement in the workplace and project activities that span across different workplaces—we can naturally acquire the importance of cooperation, awareness as a leader, and the mindset of a manager through "challenging issues." To continue these activities, proper management, an educational system, and personnel evaluation are essential. We will introduce methods for effectively operating these systems, checklists, and information at various stages of utilization, along with actual human resource evaluation databases, improvement results, and their effects.

• Management Seminar

The pouch containers that have been widely used as "refill products" can be transformed into "packaging containers themselves" by switching to spout pouches using the AS18 spout. By directly attaching a spray nozzle to the spouted pouch container, the hassle of transferring to a bottle is eliminated, which also contributes to reducing environmental impact.

• Cleaning agents
• Disinfectant
• detergent

It is easy to grip because it is cylindrical and fits comfortably in the hand, allowing for one-handed opening and closing of the lid. Additionally, it has a circular shape with fitting and airtight components, making it a shape that easily exhibits high airtight performance. It can also be used as a tablet case or for storing small items.

• Other packaging materials
• Other consumables

We recommend the soft packaging container "spout pouch" that can reduce plastic usage towards a decarbonized and circular society. It is a pouch container with a 16mm spout welded to a film pouch, allowing for re-capping. It can be used for various applications, including food-related products, daily necessities, cosmetics, and industrial goods. We offer various caps for different purposes, including the standard "screw cap (with tamper-proof feature)," the convenient "hinge cap with selectable nozzle diameter," and the "functional hinge cap" that expands usability. *The spout pouch container has the following environmental advantages compared to bottles and plastic containers: - It is thin and space-saving. - It is lightweight and does not take up much space during transport. - It can be reduced in volume upon disposal, thereby decreasing waste. Additionally, our AS16 spout series can be molded using "plant-based materials," which allows for more environmentally friendly options.

• detergent

Install a strain sensor on the tie bar of the molding machine to collect clamping force data. Through AI data analysis, monitor the condition of the clamping device, mold, and product, and quickly capture information that leads to abnormality detection. - Data collection of clamping force is possible by installing just one sensor on the tie bar. - Monitor changes in clamping force and detect abnormalities early. - The sensor is removable. By replacing it, it can be repurposed for various molding machines.

• Data Logger

The image inspection camera can output inspection results by discarding defective products and providing data output. MyCiS is software that aims to visualize and share production status using data from camera inspection results that are not usually utilized, in order to improve quality and productivity. 【Features】 - Provides inspection results from the image inspection camera in an easily understandable format for anyone. - When combined with on-site knowledge, it is expected to enhance quality management and productivity.

• Other image-related equipment

There are various methods of use: - Testing before building the image inspection line - Integration into a non-inspection line - Secondary inspection on a visual inspection line - Assistance for manual inspection lines The detailed specifications for the simulator will be determined and created after discussions at the time of order. *Hands-on training using the actual simulator is conducted during the appearance inspection camera experience seminar. Participants can experience how to use the camera. It is recommended to consider purchasing after attending the seminar.

• Other image-related equipment

Even if you want to automate visual inspections in your factory, you might be wondering how to handle inspection cameras. With factory automation (FA) becoming the norm, the number of visual inspection lines has significantly increased. Even if you think about introducing it in your own company, there are many uncertainties about what to do and what to choose. At Asuka Company, we have resolved such uncertainties by introducing our own visual inspection cameras and accumulating know-how. While there are several hurdles to equipment introduction, I have realized that managing it is not difficult once those hurdles are overcome. Our company provides know-how for the in-house introduction and management of visual inspection cameras, helping you to overcome those hurdles.

• Technical Seminar

These days, there isn't a day when we don't hear the keyword "DX." At Asuka Company, we have been working for over 10 years to feed back data from the manufacturing site into our daily operations to enhance quality. We will share "DX tips" that we have come to understand through our actual experiences, including various effects that we did not initially anticipate.

• Management Seminar

We will share the journey from the challenge of building an unmanned factory that started with a single unmanned vehicle in the 1990s, intertwined with the history of introducing image inspection using cameras, all the way to nighttime unmanned operations. Additionally, you will have the opportunity to observe actual IoT operations on-site, so please make use of this as a hint for introducing an unmanned factory. We also welcome participants from industries other than plastic manufacturing, so feel free to contact us.

• Management Skills Seminar

Effectively linking and collaborating big data with the on-site capabilities of the production line. Experience a tour of an actual operating factory to understand how productivity can be improved. You will learn about practical data utilization methods through real experiences.

• Management Skills Seminar

"I tried the mold cleaning service once, but I didn't feel it was very effective," and "Disassembling the hot runner flow path of the mold is impossible..." If you're struggling with resin that cannot be removed through regular maintenance accumulating in the mold flow path, this is a must-see! The solution for mixed foreign substances has been developed, resulting in a unique "mold foreign substance cleaning" using a dedicated oven, different from other companies. By processing in a dedicated oven and performing oxidation-reduction, we can remove even the smallest parts more effectively than methods involving fluid passage or chemical cleaning! *We are currently offering a free "manga booklet" that clearly explains the benefits and process of the "mold cleaning service"! For more details, please download it from the form below. 【Features】 ◆ Cleaning of metal parts other than molds is also possible! ◆ Maintenance is carried out by dedicated mold technicians! ◆ Thorough risk management to determine whether the resin or steel materials can be cleaned in advance! ◆ Testing can be conducted if you send us the resin you are using! For more details, please contact us or download and view the manga booklet.

• others
• Other molds
• Other contract services

Our company is a manufacturer of plastic injection molded products. We utilize the knowledge and know-how cultivated in plastic manufacturing across various fields such as life sciences, food, cosmetics, stationery, and toiletries, and we are expanding our business in various areas including measuring instruments, seminars, and mold cleaning.

• others

You will acquire the knowledge necessary for the image processing inspection system in a 7-hour training session. Additionally, you will have the opportunity to visit our factory where it is actually implemented, allowing you to easily envision the practical operation.

• Technical Seminar

Resin that has accumulated inside molds and is difficult to remove during regular maintenance is thoroughly cleaned using a cleaning oven, and the cleaning of carbonized foreign substances is performed. 【Features】 ■ Highly effective against foreign substances It effectively removes carbonized resin that cannot be eliminated during regular maintenance. ■ Maintenance performed by dedicated mold technicians We propose maintenance utilizing the know-how of a manufacturer of injection molding. ■ Thorough risk management to prevent any unforeseen issues We conduct comprehensive risk management to ensure that there are no unforeseen issues with your molds, such as whether the resin can be cleaned or if cleaning-compatible materials are used. 【Items that can be cleaned】 ○ Mold manifold ○ Mixing nozzles and static mixers ○ Gear pumps ○ Dies of extruders ○ Screws of tube manufacturing machines For more details, please contact us or download the catalog.

• Other molds
• Other contract services

"Kittaro" is the perfect cutter for cutting plastic molded products. Are you using a cutter for cutting tasks to check the interior during product evaluation in inspection or development stages?? Kittaro was developed in response to the demand that cutting tasks with a cutter are dangerous and difficult! Even women can perform cutting tasks "easily," "comfortably," and "safely." *The main unit is equipped with a safety cover and lock function for safety considerations. The product is fixed with a magnetic base, allowing for convenient fixation depending on your ingenuity. *Custom jigs can also be created upon request. 【Features】 ○ Equipped with safety devices ○ Can be cut safely and easily ○ Replacement blades can be purchased at stationery stores or home centers ○ 2 weeks of free lending

• Work tools
• Plastic processing machines (cutting and rolling)

Attaching an outer lid to the ice cream cup gives it a luxurious appearance. Since it is made of resin rather than paper, it will not absorb moisture and cause the lid to swell. In many cases, the cost may be lower than that of paper lids, so please feel free to request a quote. Additionally, this product is compatible with in-mold labeling, allowing for printed labels on the top surface for promotion. The outer diameter is φ72.5mm. Regarding the fit between the lid and the container, there may be compatibility issues, so we would like you to check this. We can also provide samples, so please contact us. The price may vary depending on color, quantity, and delivery location, so we kindly ask you to feel free to reach out to us.

• Food Packaging Machinery
• Other packaging materials

This is a spoon that can be folded into a V shape and stored compactly. It is made of plastic and is ideal as a disposable spoon. The usage is simple and easy to understand visually; you just need to bend it to straighten it out by extending the folded part. It is connected by a hinge, and there is a click sensation when it connects, making it easy to use for a wide range of ages, from small children to the elderly. The size is approximately 6 centimeters in length when stored. When in use, it expands to about 10 centimeters, so there is hardly any difficulty in using it.

• plastic
• others

Highly versatile, capable of quantifying changes in force such as pushing and pulling. Point 1: Quantification of Sensory Evaluation Automatically quantifies the degree of force applied in sensory evaluations that are difficult to assess. Point 2: Proposal of Measurement Methods and Fixed Jigs We propose measurement methods and necessary fixed jigs tailored to customer requirements. Point 3: Stable Evaluation Eliminates errors caused by operators through repeated evaluations using automation. Applications ■ Opening strength (peel test) ■ Knock durability strength of pens ■ Cap fitting strength test ■ Material tensile test Recommended for those facing the following issues! - Using a force gauge for measurement, but there is variability in measurement values depending on the operator. - Repeated compression and tensile tests require excessive measurement time from inspectors. - Want to know if the variability in values during research and development is accurate.

• Strength Testing Equipment

Using fracture strength, we measure the susceptibility to breakage. We developed this with the perspective of quantifying complaints about "breaking!" in plastic containers and clarifying the required quality! Additionally, it is possible to easily visualize measurement data with analysis software.

• Impact Test

This is a polypropylene (PP) resin container suitable for puddings and jellies. Due to its small size, it is ideal as a three-compartment container. We can accommodate your desired color, from transparent to colored.

• plastic

At Asuka Company, we provide stable, high-quality plastic molded products through our long-cultivated know-how and evaluation technology, as well as a well-organized production environment and system using biological clean rooms. We also offer total support that includes design, engineering, and intellectual property management.

• plastic

By being movable on two axes, it is possible to measure special movements that cannot be reproduced on a single axis, replicating the motions of people and machines. We realize measurements that are close to human movement and measure the "changes in force" every 1/000 seconds. We do not sell machines; instead, we provide measurement evaluations through contract measurements. We will propose measurement methods to you.

• Strength Testing Equipment

This is a lighter-shaped plastic container ideal for tablets, medicine, pill cases, and tablet cases. The cap is a hinged cap that can be opened and closed with one hand, making it easy to take out candies or tablets.

• plastic

To improve printing expression, we will introduce Danish plate-making technology and carry out production in a short delivery time from customer design originals at American ASKA, Japanese ASKA, and Danish Windeleb.

• plastic