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This document introduces the basics of the work process for rubber molds at Hiraoka Industrial Co., Ltd. Our company creates 3D CAD data based on product drawings provided by customers, handled by dedicated design personnel. Additionally, we manufacture high-precision, complex-shaped rubber molds using a wide range of equipment necessary for mold production, including machining centers, electrical discharge machines, wire cutting machines, and grinders. We provide descriptions of each processing machine, the steps leading up to the start of processing, and features of our proud gantry type molds. [Contents] ■ Design (CAD/CAM) ■ Machining (MC/EDM/WC/Gantry) ■ Finishing (Fitting/Assembly) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Hiraoka Industry, we leverage our experience in the design, manufacturing, and procurement of precision molds to support our customers in solving various challenges they face. Are you looking for a flexible manufacturer for small lot production? Our company has numerous achievements in producing from just one piece. We can handle a wide range of projects that involve various materials and sizes, as well as multiple processes, by collaborating not only with our own factory but also with partner factories specialized in different fields. We will respond promptly and carefully to meetings, production management, and quality control. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationAt Hiraoka Industries, we leverage our experience in the design, manufacturing, and procurement of precision molds to support our customers in solving various challenges they face. Are you struggling with short delivery times for precision parts processing and jig manufacturing? Depending on the processing details and the operational status of our equipment, we can respond in as little as one week. While this will incur a special fee, we can also accommodate urgent requests depending on the project and timing. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationAt Hiraoka Industries, we leverage our experience in the design, manufacturing, and procurement of precision molds to support our customers in solving various challenges they face. Do you have any projects that you would like to process using only 3D data without drawings? Our company can assist from the creation of drawings. We will consider and respond to your requests and applications, including methods, dimensional tolerances, surface roughness, and more. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationAt Hiraoka Industries, we leverage our experience in the design, manufacturing, and procurement of precision molds to support our customers in solving various challenges they face. Are you having trouble procuring parts for your construction project? We can accommodate your requests not only with machining, wire, and electrical discharge machining, but also with complex lathes, sheet metal, plastics, can manufacturing, castings, heat treatment, and surface treatment. The response time varies depending on the processing content and equipment operational status, but we can respond in as little as one week. While it is a special fee, we can also accept urgent requests depending on the project and timing. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationDo you have any concerns or challenges in precision parts processing? ♦ Looking for a manufacturer that can perform high-precision processing ♦ Looking for a manufacturer that can handle small lots and is flexible Hiraoka Industry leverages its experience in the design, production, and procurement of precision molds to support the resolution of various challenges faced by our customers. Our processing range includes cutting to 1/100mm and grinding to 5/1000mm, allowing for high-precision processing. We also have numerous achievements in producing from just one piece. We can handle projects involving various materials, sizes, and multiple processes, not only through our own factory but also in collaboration with specialized partner factories, providing a wide range of support. We will respond to meetings, production management, and quality control with care and speed. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationOur company leverages its experience in the design, manufacturing, and procurement of precision molds to support customers in solving various challenges they face. 【Manufacturing Example】 Roller with a length of 1m and a maximum diameter of 80mm (Delivery time: approximately 3 weeks) In response to the challenge of wanting to create a lighter structure by using a pipe design instead of solid material, which becomes heavy when machined from round stock, we manufactured it by bending and welding a 3.2t steel plate. This results in a lighter product that is also more cost-effective than machining from solid material. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationOur company leverages its experience in the design, manufacturing, and procurement of precision molds to support the resolution of various challenges faced by our customers. 【Manufacturing Example】 Microphone Positioning Jig (Development Period: 1 Week, Delivery Time: Approximately 1 Month) In response to the challenge of wanting to fix a microphone for acoustic testing at a specific position, we proposed a solution using a graduated shaft and linear bushings that can be manually adjusted. By utilizing many standard components such as aluminum frames, we were able to keep costs low. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below.)
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Free membership registrationAt Hiraoka Industries, we handle everything from drawing production. We can accommodate not only machining, wire, and discharge processes, but also complex lathes, sheet metal, resin, can manufacturing, casting, heat treatment, and surface treatment, tailored to our customers' needs. 【Processing Example】Workpiece Reception ■ NC Machining ■ Material: MC901 ■ We can handle orders starting from one piece.
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Free membership registration■ This is a part that holds a round workpiece. ■ We can accommodate plating and heat treatment as well. ■ Wire cutting and machining center processing. ■ Material: Iron ■ We can handle orders starting from one piece.
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Free membership registrationThe manual cutting and bending machine 'BS-200' can perform two types of operations: shearing (cutting) and bending, all with one unit. This one machine can do the work of two, requiring only half the workspace. 【Features】 ■ Manual operation allows work in areas without electricity or power sources ■ Simply switch the lever up or down to change between cutting and bending ■ No need to replace parts or gears for the switching operation ■ Despite being manual, it demonstrates powerful working capabilities similar to powered machines ■ The large opening between the upper and lower molds of the bending die makes it convenient for box bending operations ■ By changing the shape of the bending die, various bending processes can be performed *For more details, please contact us or download the catalog.
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Free membership registrationThe rotary hydraulic cutting and bending machine achieves low cost and space-saving by integrating two systems into one unit. The cutting mechanism and bending mechanism can be easily switched by turning a handle. The hydraulic type has powerful capabilities. 【Features】 ■ Easy conversion between cutting and bending mechanisms ■ Advanced cutting mechanism ■ Advanced bending mechanism
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Free membership registrationThe rotary hydraulic cutting and bending machine 'BSM-1260' can cut and bend with just one unit. It is ideal for small quantities of various tasks, operates quietly, and the manual handle can be easily operated by anyone. Both the investment cost and maintenance cost are very efficient. 【Features】 ■ Easy mechanism conversion for cutting and bending ■ Advanced cutting mechanism ⇒ Beautiful cutting and bending with foot switch operation ■ Advanced bending mechanism ⇒ Back gauge (optional) is suitable for both bending and cutting *For more details, please contact us or download the catalog.
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Free membership registrationHiraoka Industrial Co., Ltd. is a company that primarily designs and manufactures molds for automobiles, as well as industrial molds, hardware design and manufacturing, and in-house products such as cutting and bending machines. With a consistent product creation system from design to manufacturing, we respond to needs and produce excellent products. We invest our latest technology generously and practice high-precision machining. We continue to challenge ourselves to maximize the capabilities of our machines and create products that satisfy our customers. *For more details, please refer to our catalog or feel free to contact us.
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Free membership registrationHiraoka Industrial Co., Ltd. is a company that primarily designs and manufactures automotive molds, as well as industrial molds, hardware design and manufacturing, and in-house products such as cutting and bending machines. We respond to needs with a consistent product creation system from design to manufacturing. In the final processes, which can be described as the craftsmanship, we perform tasks such as fitting, polishing, welding, and assembly. The skills of our craftsmen are utilized in each step, resulting in high-quality products. *For more details, please refer to our catalog or feel free to contact us.
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Free membership registrationHiraoka Industrial Co., Ltd. is a company that primarily designs and manufactures molds for automobiles, as well as industrial molds, metal fittings, and its own products such as cutting and bending machines. With a consistent product creation system from design to manufacturing, we respond to customer needs and produce excellent products. At our company, we perform rubber molding according to specified materials and conditions so that customers can use the products immediately. We conduct quality inspections on the collected samples to ensure that we provide molds that will definitely satisfy our customers. *For more details, please refer to our catalog or feel free to contact us.*
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Free membership registrationThe manual cutting and bending machine 'BS-125' can perform two types of operations: shearing (cutting) and bending, all with one unit. This single machine can do the work of two machines, requiring only half the workspace. 【Features】 ■ Manual operation allows work in areas without electricity or other power sources ■ Simply switch the lever up or down to change between cutting and bending ■ No need to replace parts or gears for switching operations ■ Despite being manual, it demonstrates powerful working capabilities similar to powered machines ■ The large opening between the upper and lower dies of the bending mold makes it convenient for box bending operations ■ By changing the shape of the bending mold, various bending processes can be performed *For more details, please contact us or download the catalog.
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Free membership registrationAt Hiraoka Industrial Co., Ltd., we have introduced the "Gantry Machining Center MVR30EX" for contract processing of molds and other items. The "MVR30EX" is capable of machining on five sides, excluding the bottom side that secures the material. It can accommodate sizes up to 2m in width and 3m in length. In addition to being equipped with a system that suppresses deformation caused by changes in external temperature, it processes molds and other items at high speed and high precision with a spindle speed of 8000 RPM. 【Features】 ■ Capable of machining on five sides, excluding the bottom side that secures the material ■ Accommodates sizes up to 2m in width and 3m in length ■ Equipped with a system that suppresses deformation caused by changes in external temperature ■ Enables high-speed and high-precision machining ■ Specializes in processing molds and large items *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company has a proven track record in the design and production of industrial molds, primarily focusing on automotive molds. We possess numerous large-scale machining centers, electric discharge machines, wire cutting machines, and various molding machines. We offer a comprehensive range of services from CAD/CAM, machining, finishing, to rubber molding. Additionally, our original product, the "Cutting and Bending Machine," which integrates cutting and bending functions to achieve low cost and space-saving, has been delivered to over 400 companies nationwide. *We are currently offering a "catalog" that introduces our technology and products! (Please view it from the download button below) 【Features】 ■ Comprehensive support from mold design and production to product trial completion ■ Robust after-sales service for repairs and modifications by our maintenance department ■ Bases not only in Japan but also in Thailand, with numerous delivery records ■ Telephone support and document preparation available in Japanese, English, and Thai *For more details, please refer to the materials. Feel free to contact us with any inquiries.
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