ATOM List of Products and Services

At ATOM Corporation, we handle the "Laser Pre-Welding Device." In this device, the operator supplies part a into the index table jig. The robot retrieves aligned part b from the tray, performs position correction using an image processing device, and inserts it into part a in the index table jig. Part a and part b are laser welded, and a resistance test is conducted on both parts. 【Features】 ■ The operator supplies part a into the index table jig. ■ Laser welding of part a and part b. ■ In the event of defective products, the device indicates the occurrence of defects, and the operator retrieves them. ■ Good products are retrieved by the operator, who then supplies the next part a to the index. *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine

This device uses two dial-type indexes to assemble six parts, perform continuity tests, marking, and good/bad sorting, and then dispenses them into a dedicated box. The supply air pressure is 490 kPa, with a production capacity of 4.0 seconds per unit cycle time. Additionally, it features a handheld touch panel (made by digital). In addition to the two dial-type indexes divided into eight sections, it is composed of four parts feeders and a P&P (CYL configuration). 【Specifications (partial)】 ■ Production capacity: Cycle time 4.0 seconds per unit ■ Power supply: 3-phase AC 200V 50Hz ■ Supply air pressure: 490 kPa ■ Sequencer: Mitsubishi Electric ■ Display: Handheld touch panel (made by digital) ■ Equipment dimensions: 2,300 × 1,900 × 1,800 mm *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

This device supplies part a from the previous process to a roller conveyor, where part a has 30 U-shaped wires inserted by a 3-head wire insertion unit (a total of 90 pieces). The insertion unit consists of two types: a robot configuration and an inclined short configuration. Three types of U-shaped wires are made universal, and part a is compatible with nine types. 【Specifications (partial)】 ■ Production capacity: Cycle time 60 sec/piece ■ Power supply: 3-phase AC 200V 50Hz ■ Supply air pressure: 490 kPa ■ Sequencer: Mitsubishi Electric ■ Display: Handy touch panel (Digital) ■ Equipment external dimensions: 3,000 × 1,350 × 1,800 mm *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

This device is a general-purpose assembly automatic machine that uses a pallet return conveyor and incorporates rubber rings, retainers, and holders into the housing, capable of assembling 5 varieties with 4 parts. After inspection, it sorts good and defective products and packages them automatically. No tools are required for changing the tools during variety changeovers. Additionally, the pallets are automatically switched, so operators do not need to change them during variety changes. (Air and electrical connections are also switched simultaneously) 【Features】 ■ Uses a pallet return conveyor ■ Incorporates rubber rings, retainers, and holders into the housing ■ Capable of assembling up to 5 varieties with a single device ■ If a tool of a different variety is mistakenly swapped during tool change, an electrical abnormality indication will be displayed *For more details, please refer to the PDF materials or feel free to contact us.

• Assembly Machine

This device uses a dial-type index, incorporates a retainer into the housing, and is a general-purpose automatic assembly machine for five types of two parts that sorts good and defective items after inspection and packages them in bags using an automatic packaging machine. All components can be attached and detached with one touch. Additionally, when changing tools, if a tool of a different type is mistakenly used, an electrical abnormality indication will be displayed. The supply air pressure is 490 kPa, and it has a production capacity of 2.0 seconds per unit cycle time. 【Features】 ■ Uses a dial-type index ■ Incorporates a retainer into the housing ■ Sorts good and defective items after inspection and packages them in bags using an automatic packaging machine ■ Requires no tools for changing tools when switching types ■ All components can be attached and detached with one touch *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

We offer a "Universal Assembly Device for Two Parts" that features various operating modes, allowing mode selection based on production conditions. It is also possible to combine soldering, adhesive application, and light screw tightening units. When using our developed quick-change system, we believe it can greatly contribute to reducing your equipment costs and production planning by allowing for cell production during the day and automatic assembly at night. 【Features】 ■ Various operating modes with mode selection based on production conditions ■ Parts supply is provided via parts feeders and pallets ■ Composed of universal system tools, enabling compatibility with a wide variety of products ■ Changeover can be done with one touch and without tools ■ Combination of soldering, adhesive application, and light screw tightening units is possible *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

The "fixture tool" of the high versatility ASSY device quick change system is used for securing the workpiece. By manufacturing for each variety, it enables the production of multiple varieties with a single base machine. 【Features】 ■ Easily replaceable without the use of any tools, just like the escape and chuck parts. ■ By combining with parts feeders and other tools, a highly versatile device can be created. *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Parts feeder
• Chuck

The "chuck part tool" of the high versatility ASSY device quick change system is used in the chuck parts of units that handle workpieces. By manufacturing tools for each variety, it enables the production of multiple varieties with a single base machine. 【Features】 ■ Easy to replace ■ Excellent positional reproducibility during replacement ■ No tools are required for replacement ■ If mistakenly replaced with a tool of a different variety, an electrical abnormality is indicated ■ New workpieces can be launched simply by manufacturing tools ■ A highly versatile device can be created by combining with parts feeders, robots, etc. *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Parts feeder
• Chuck

The "Escape Tool" of the high versatility ASSY device quick change system is used for fixing workpieces that have been aligned by a parts feeder, or for correcting them to a certain posture. By manufacturing tools for each variety, it enables the production of multiple varieties with a single base machine. 【Features】 ■ Easy to replace ■ Excellent positional reproducibility during replacement ■ No tools are used during replacement ■ Electrical abnormality indication when mistakenly replaced with a tool of a different variety ■ New workpieces can be launched simply by manufacturing tools ■ High versatility devices can be created by combining with parts feeders, robots, etc. *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Parts feeder

The "Universal Return Feeder" of the high versatility ASSY device quick change system is a compact feeder approximately the size of B4, developed for cell production equipment and semi-automatic production equipment. The return sorting section adopts our company's unique attachment and detachment method, making it highly versatile (compatible with various products). 【Features】 ■ Easy replacement of the return sorting section ■ Excellent reproducibility during the replacement of the return sorting section ■ Air blow and sensor installation possible within the return sorting section ■ Ability to electrically detect abnormal products during replacement ■ New work setup possible with only the production of the return sorting section *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Parts feeder

The "Universal Straight Feeder" of the High-Universal ASSY Device Quick Change System features a single vibrating body and a chute section manufactured for each product type. The chute section is designed for easy changeover between product types, enabling the alignment and supply of multiple varieties. (Same configuration as a ball feeder) 【Features】 ■ Easy chute replacement work ■ Excellent positional reproducibility during chute replacement ■ No tools required for chute replacement ■ Air blow and sensor installation possible inside the chute ■ Electrical abnormality indication when a chute of a different product type is mistakenly replaced ■ No need to adjust the controller volume when changing the chute ■ New work can be initiated simply by manufacturing the chute *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Parts feeder

The "Universal Ball Feeder" of the high versatility ASSY device quick change system features a single vibrating body with ball components manufactured for each variety, allowing for easy changeover of the ball components. This enables the alignment and supply of a wide variety of products. 【Features】 ■ Easy ball replacement ■ Excellent positional reproducibility during ball replacement ■ No tools required for ball replacement ■ Air blow and sensor installation possible inside the ball ■ Electrical abnormality indication if a ball of a different variety is mistakenly replaced ■ No need to adjust the controller volume when changing varieties, even after replacing the ball ■ New work can be initiated simply by manufacturing the balls *For more details, please download the PDF or feel free to contact us.

• Other machine elements
• Drill press
• Parts feeder

The "High Universal Quick Change System" from Kasai Tech Co., Ltd. is a system that uses a single basic base and allows for the exchange of only the tool parts corresponding to various types of work, enabling it to be used as a general-purpose device. 【Features】 ■ All setup work is done with one touch ■ Work can be done in a short time without tools ■ Supports multi-product production and new product types ■ Contributes to equipment investment *For more details, please download the PDF or feel free to contact us.

• Parts feeder