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  3. 南デザイン
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Resin/Plastic
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南デザイン

Establishment1971
capital4000Ten thousand
number of employees160
addressTokyo/Ome-shi/1-7-10 Suehirocho
phone0428-32-3731
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last updated:Feb 07, 2020
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【Technical Information】What is the difference between 3D printing and resin cutting processing?

A 3D printer is just a tool! If you want to make flat-shaped parts, use machining!

I will talk about the differences between "3D printing and resin cutting processing." If you say it's just a difference in methods, that's true! But which one is more suitable for customers? In that case, I think you would consult with a prototype processing company. In reality, which method is better might not matter much to customers as long as they can obtain what they need, but I believe it's worth knowing the honest opinions of prototype companies. You can view the detailed content of the column from the related links. Please take a moment to read it. [Table of Contents (Partial)] ■ About 3D Printers ■ Advantages of 3D Printers ■ Disadvantages of 3D Printers * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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[Useful Information] What are the key points when requesting a prototype for the first time?

Contacting various companies and being able to choose the right development support company is the first step to success!

I would like to request prototype processing for the first time... Fortunately, we have been receiving more inquiries of this nature, and as a company, we want to help as many people as possible. However, unfortunately, there are many customers we cannot accommodate. There are quite a few cases where I think it wouldn't be too late to contact us after organizing a bit more information... so I would like to introduce a few key points. You can view the detailed content of the column from the related links. [Table of Contents] ■ What exactly do you want to request for the prototype? ■ Minimum requirements (1) Prepare drawings. (2) Communicate with specificity. (3) Don't think solely in terms of cost. (4) Don't just hand everything over. (5) Clarify what you want to request. * You can view the detailed content of the column from the related links. * For more details, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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【Technical Information】What are the limits of precision in resin processing?

Each resin has its own characteristics, so not all resins are the same!

Hello everyone. Today, I would like to talk about the precision of resin processing. Recently, we have been receiving more inquiries regarding the precision of resin. There has been an increasing demand to convert parts that were previously made of metal into resin, and many people are curious about how much precision can realistically be achieved. It varies depending on the shape and situation, so it's difficult to say definitively how much precision can be achieved. However, to get straight to the conclusion, in resin machining, it can be said that tolerances of ±0.01mm can be controlled for distances or diameters of 5mm or less on the X and Y axes. You can view the detailed content of the column from the related links. Please take a moment to read it. [Table of Contents] ■ What are the limits of precision in resin processing? ■ About the characteristics of resin * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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【Technical Information】What is the resinization of metal parts?

Attention is needed for precision issues and shape stability! Prototyping is essential when converting metal parts to resin!

Hello everyone. This time, I would like to talk about "the resinification of metal parts." We have been receiving more inquiries from companies wanting to convert metal parts to resin, asking for assistance. Is this a reflection of the times? More companies are looking to replace aluminum parts with alternatives in an effort to reduce weight. Automotive parts are a good example of this. So, what should we be cautious about when it comes to resinification? You can find more details in the related links. Please take a moment to read it. [Table of Contents] ■ Properties of resin ■ What resin materials can be used as alternatives? ■ Points to consider in resinification * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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What are the benefits of product design conducted by a prototype company?

Consistently addressing issues to reduce the burden on customers! Implementing design proposals along with specific construction methods!

Hello everyone. This time, I will talk about "The Benefits of Product Design Conducted by Prototyping Companies." There are many design firms that engage in product design, but it may not be very common for a prototyping company like ours to also conduct product design. When product design is needed, it is usually requested from in-house designers or design firms. You can view the detailed content of the column through the related links. Please take a moment to read it. [Contents] ■ Product Design Conducted by Prototyping Companies ■ Considerations When Outsourcing Product Design ■ Design Flow Conducted by Prototyping Companies * The detailed content of the column can be viewed through the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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[Technical Information] What is design and development support provided by a prototype company?

We control the mismatches in each phase! We can propose solutions to prevent cost increases due to yield loss!

Hello everyone. This time, I will talk about the flow and benefits of "design and development support provided by a prototype company." When outsourcing design and development tasks to a company like ours, it is essential to clarify the requirements. While there may be some information provided by the client, we often need to conduct hearings to align what we can do with what the client wants to achieve (design and development tasks). You can view the detailed content of the column from the related links. [Content Overview] ■ Sharing the project's objectives and goals ■ Product safety ■ Conceptual design and detailed design ■ Summary * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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Technical Information: What is the prototype manufacturing method of the plastic processing lab?

Each construction method for the prototypes has its own strengths and weaknesses! The choice will vary depending on the conditions and number of units during the prototyping phase.

Hello everyone. This time, I will introduce the characteristics, advantages, disadvantages, and suitable use cases for each processing method in the plastic processing lab. In the initial stage of prototyping, during the principle design phase, simple prototypes may be created to confirm whether the project is feasible and whether it is fundamentally sound. Therefore, to conduct prototyping as simply and cheaply as possible, it is appropriate to use 3D printers and other tools to quickly create prototypes, verify them, and check the results. You can view the detailed content of the column from the related links. Please take a moment to read it. [Contents] ■ About 3D Printers (SLA) ■ About Cutting Processing ■ About Vacuum Casting * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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Technical Information: What is the mass production method of the plastic processing lab?

We can respond in a one-stop manner! We can offer various proposals tailored to your situation.

Hello everyone. This time, I will talk about "Mass Production Methods and Features of the Plastic Processing Lab." Usually, when we talk about mass production, it often refers to manufacturing in the hundreds of thousands. However, at the Plastic Processing Lab, we assist with mass production using a system based on prototype methods, ranging from small quantities of fewer than 100 units to about 10,000 units per year. You can find the detailed content of the column through the related links. Please take a moment to read it. [Content Overview (Partial)] ■ Definition of mass production as understood by the Plastic Processing Lab ■ Features of the mass production service at the Plastic Processing Lab ■ Mass production using simple molds - Characteristics of simple molds - Prototype examples suitable for aluminum simple molds. * You can view the detailed content of the column through the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Processing Contract
  • Contract manufacturing

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What are the benefits of comprehensive prototyping?

We can provide appropriate proposals for your requests related to product development! We are the concierges of manufacturing.

Hello everyone. Minami Design Co., Ltd., which operates a plastic processing lab, is a prototype-specialized company that has been in business for 50 years. Within the scope of development support, we have resources in-house for everything from product design to engineering, prototyping, mold making, and molding, allowing us to assist you comprehensively. I will explain the benefits of our company at each phase. You can view the detailed content of the column from the related links. Please take a moment to read it. [Contents] ■ What are the benefits of a comprehensive prototyping company? ■ The benefits of product design conducted by a prototyping company. ■ What design and development support is provided by a prototyping company? ■ About the prototyping methods of the plastic processing lab. ■ About the mass production methods of the plastic processing lab. ■ We are the concierges of manufacturing. * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Prototype Services
  • Contract manufacturing
  • Processing Contract

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【Technical Information】What are the benefits of secondary processing for resin parts?

Overwhelmingly fast response capability! Initial costs are kept low, and speedy delivery is possible!

Hello everyone. I would like to talk about "Secondary Processing of Resin Parts." Now, secondary processing, not limited to resin parts, is not uncommon and is a method commonly used for metal parts as well. Basically, it refers to the process of setting a part that has been manufactured by some means into a machining center or similar processing machine to add post-processing and corrections. You can view the detailed content of the column from the related links. Please take a moment to read it. 【Table of Contents】 ■ What is Secondary Processing of Resin Parts ■ Overwhelmingly Fast Response Capability ■ What is Done in Secondary Processing ■ What Secondary Processing is Done in a Plastic Processing Lab * You can view the detailed content of the column from the related links. * For more information, please refer to the PDF materials or feel free to contact us.

  • Resin processing machine
  • Processing Contract

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Leave the design, planning, and prototyping of the prototype to us! *Receive a free manga as a gift!

Know and feel at ease - Understand the facilities! A recommendation for factory tours at Minami Design Co., Ltd. explained through manga.

At Nan Design Co., Ltd., factory tours are always available. You can observe everything from design to mold manufacturing, not just plastic processing. Feel free to come by if you're curious about "What is a prototype company like?" We have a brief introduction to this in manga form, so please take a look. 【Features】 ■ Capable of handling everything from design to prototyping and mold making ■ Eliminates waste and finishes necessary parts with high precision ■ Overall efficiency allows for reduced time and cost *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
  • plastic
  • Contract manufacturing

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A must-see for those in the semiconductor industry! A recommendation for mass production explained in 100 manga.

We also propose a method that does not require molds! We provide a detailed introduction in manga format about a mass production method suitable for sales on the scale of 100 units!

"Is there anywhere that can handle mass production of about 100 units?" "I don't plan to sell tens of thousands from the start, but the initial costs are too high." Do you have such concerns? At our plastic processing lab, we support small-lot manufacturing from design and planning to mass production sales. We can accommodate mass production using various manufacturing methods developed over nearly half a century. We also propose methods that do not require mold creation, so you can be assured regarding costs. If you are considering mass production of about 100 units, please feel free to consult with us. 【Features】 ■ Initial lot produced and sold without molds ■ Everything from design to prototyping, mold creation, and injection molding is handled in-house ■ Consistent support available ■ Prevents risks in advance and allows for product sales and verification *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • plastic
  • Contract manufacturing

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3D printer

Can we 3D print large parts...? We respond to such requests.

Introducing Nan Design Co., Ltd.'s "3D Printer." We respond to the demand for 3D printing large parts. With SLA (Stereolithography), we offer 24-hour service that balances speed and precision. Additionally, we use resins that are strong against bending, like ABS, so there is no need to worry about breakage. We provide consistent support, including surface treatments such as painting. Please leave "high-precision 3D printing," "high-toughness resins," "secondary processing," and "painting/surface treatment" to us. 【Features】 ■ Fast and high-precision integrated processing for large shapes with a build size of 800×600×400 ■ Capable of forming with materials that are flexible and resistant to breaking, like ABS ■ Comprehensive support for surface treatments such as painting and silk printing *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other contract services

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3D scan

We can handle not only 3D scanning and modeling, but also the subsequent processes of design, prototyping, and mold creation.

We would like to introduce Nan Design Co., Ltd.'s "3D Scanning." The advantage of a prototype company conducting 3D scanning is that it allows for the creation of data that is directly linked to product development. While any 3D measurement company can create measurement data, our company provides a one-stop solution for reverse engineering by consistently handling everything from design using scan data, prototype manufacturing, mold creation, to mass production. If you are new to 3D scanning, rest assured. 【Features】 ■ High-precision 3D scanning at an affordable price ■ One-stop service from design to prototype processing ■ Support for mass production based on 3D scan data ■ Delivery in STL or AutoSurface formats according to customer requests ■ Consistent support for modeling in file formats compatible with 3D CAD *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Other contract services

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Machining

It has a wide range of applications, such as being able to accommodate various materials! We offer various construction method proposals.

Introducing Nan Design Co., Ltd.'s "Machining Processing." Machining processing can handle everything from fine details to large-scale machining and is superior to other processing methods. Additionally, it is characterized by its wide range of applications, as it can accommodate various materials. Our company offers tailored solutions in machining processing, similar to a custom-made suit, by understanding the information provided in the drawings and suggesting the most suitable options to achieve the desired results. 【Features】 ■ High-precision fine processing ■ Stability of quality ■ Processing of complex shapes ■ Compatibility with various materials *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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Simple mold

Mold production → In-house completion with molding! We provide molded products in a short period.

We would like to introduce Nan Design Co., Ltd.'s "Simple Molds." We manufacture aluminum molds using high-speed machining centers, providing molded products in a short period. It is possible to produce molded products at a low cost using the same molding materials as mass-produced items. Since various verifications can be conducted using molded products from the prototyping stage, this helps reduce total development costs and shorten timelines. 【Features】 ■ Molded product delivery in as little as 2 weeks ■ Immediate response to design changes ■ Reduced yield loss; immediate action can be taken if issues arise ■ Small lot production for batches of 10,000 to 20,000 ■ Mold manufacturing encompasses all upstream processes, with a focus on communication ■ Wide range of applications including development and manufacturing *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Vacuum casting

High cost advantages and short delivery times are achievable! An ideal method for low-cost resin reproduction models.

Introducing Nan Design Co., Ltd.'s "Vacuum Casting." We create replica models with precision that can accurately reproduce even human fingerprints by taking molds of master models made through machining or 3D printing, as well as supplied items from customers, using silicone rubber, and then pouring urethane or epoxy resin into the molds. While the material is limited to urethane resin, this method is suitable for producing inexpensive resin replica models (approximately 20 rods) with a finish comparable to machined parts. 【Features】 ■ High cost-effectiveness and achievable short delivery times ■ It is possible to apply a matte finish to the master model and reflect it in the product, as well as to color the urethane resin used for casting to produce prototypes without painting ■ Supports silicone molding and urethane rubber molding ■ In addition to precise reproducibility, it is also possible to add surface embellishments not present in the master model, as well as two-color molding and insert molding *For more details, please refer to the PDF document or feel free to contact us.

  • Forging Machine

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Quality Control and Inspection Operations

A quality control system that can respond 24 hours a day, 365 days a year! We conduct quality control that emphasizes human judgment through visual inspection.

We would like to introduce Nan Design Co., Ltd.'s "Quality Control and Inspection Services." To guarantee the precision and finish requested by our customers, we conduct dimensional measurements using various measuring instruments. This process is often carried out primarily to verify the accuracy of working models. We establish a quality assurance system at Nan Design by performing dimensional measurements using three-dimensional measuring machines, CNC measuring devices, engagement testing machines, precision measuring microscopes, etc., and by validating based on drawings and three-dimensional data. 【Features】 ■ A quality management assurance system that can respond 24 hours a day, 365 days a year ■ Measurement tailored to customer requests available 24/7 using various instruments such as three-dimensional measuring machines ■ Thorough self-checks at the processing site and precise measurements by inspection staff, along with visual inspections ■ Quality management that emphasizes not only inspections by measuring instruments but also human judgment through visual checks *For more details, please refer to the PDF document or feel free to contact us.

  • Prototype Services

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Design model mockup

Because we have a consistent in-house response, we can accommodate any requests.

In product design, design models or mock-ups are important and persuasive items for validation, as they can be seen and touched. The mock-ups that embody the attractive design concepts envisioned by designers, before they are released to the world, are products that test the comprehensive skills involved in prototype work, such as machining, finishing, and painting. This is a service we confidently offer.

  • Prototype Services

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Lathe machining and gears

We can handle complex shapes and original dimensions with our composite techniques! We also accept orders starting from one unit.

Introducing Nan Design Co., Ltd.'s "Lathe Processing and Gears." Parts such as lathe-processed products, gears, and pulleys will not function if they do not meet even one of the product requirements, such as material or dimensional accuracy. We provide these crucial mechanical components with excellent delivery times and cost performance, utilizing NC lathes and the exceptional skills of our experienced craftsmen. 【Features】 ■ Capable of handling complex shapes and original dimensions with combined techniques ■ Performing processing that combines lathe work and subsequent processes like machining ■ Able to accommodate lathe-processed products with complex shapes that require combined techniques ■ Accepting orders starting from one unit ■ Addressing lathe-processed products and gears that require complex shapes and high precision through combined processing *For more details, please refer to the PDF materials or feel free to contact us.

  • Prototype Services

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