フィロソフィー List of Products and Services

Free distribution of "The Basics of Machining Technology," which receives requests for ultra-precision machining from the automotive industry! Utilizing ultra-precision vertical machining centers, we can process down to a setting unit of 10 nanometers, leveraging this technology to achieve numerous results, including "aspheric mirror molds for head-up displays (HUD)!" To enhance the added value of products, we have equipped ourselves with facilities capable of various technologies such as hand wrapping, convex freeform surface mirror processing, and micro lens arrays. Additionally, in mold design, we conduct resin flow analysis and respond quickly to customer needs with 45 years of accumulated know-how and technology. We can produce molds for injection molding machines ranging from 30t to 400t, accommodating various specifications such as high-cycle molds, two-color molding molds, and insert molding molds. Trust us with your plastic lens molds. We provide support at low cost and with short delivery times. [Contents] ■ Ultra-precision vertical machining centers ■ Head-up displays (HUD) ■ Aspheric mirror molds for HUD ■ Hand wrapping ■ Non-contact three-dimensional shape measurement devices * For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Plastic Mould
• Vehicle body parts

We would like to introduce our "Ultra-Precision Vertical Machining Center." It features linear 3-axis linear motor drive, with a minimum setting unit of 10 nanometers. The temperature-controlled booth maintains a constant temperature within ±0.5 degrees Celsius, and the spindle is equipped with ultra-precision air bearings. 【Features】 ■ Linear 3-axis linear motor drive ■ Minimum setting unit of 10 nanometers ■ Temperature-controlled booth maintains ±0.5 degrees Celsius ■ Spindle equipped with ultra-precision air bearings *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of our precision machining technology for hand wraps. After precision machining, tool marks of a few nanometers are polished by hand, further improving the surface roughness. The polishing grits used range from #2500 to #60000. When comparing the differences before and after polishing, it was observed that while tool marks were slightly visible before polishing, they were completely eliminated after polishing, and the surface roughness was also improved. 【Features】 ■ After precision machining, tool marks of a few nanometers are polished by hand, further enhancing surface roughness. ■ Polishing grits used range from #2500 to #60000. ■ After polishing, tool marks are completely eliminated and surface roughness is improved. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Hand polishing and filing

We would like to introduce a case study of precision machining technology for aspherical mirror molds used in HUDs that our company has conducted. The workpiece is electroless Ni-P plating, the tool is an r5 SCD insert, the surface roughness is Ra 0.003μm, and the shape accuracy is Pv 5.762μm. You can check the details in the PDF download below. 【Overview】 ■ Workpiece: Electroless Ni-P plating ■ Tool: r5 SCD insert ■ Surface roughness: Ra 0.003μm ■ Shape accuracy: Pv 5.762μm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Mold Design

We would like to introduce our automotive industry product, the Head-Up Display (HUD). This system digitizes meter displays for vehicles and aircraft, projecting them onto the front windshield. Drivers and pilots can read the meters without changing their line of sight or focus. 【Features】 ■ Digitizes meter displays for vehicles and aircraft ■ Projects information onto the front windshield ■ Allows drivers and pilots to read meters without changing their line of sight or focus ■ Equipped with HUD lenses molded using our company’s molds *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Vehicle body parts

Our company is capable of producing molds with machine sizes ranging from 30 tons to 400 tons. We accommodate various specifications of molds, including high-cycle molds, two-color molding molds, and insert molding molds. We can work with a variety of materials, including pre-hardened steel, heat-treated steel such as STAVAX, die steel, and beryllium copper. With 45 years of accumulated know-how and technology, we respond quickly to our customers' needs. 【Features】 ■ Accommodates various specifications of molds ■ Various materials can be used ■ Quickly responds to customer needs with 45 years of accumulated know-how and technology ■ Capable of producing molds with machine sizes ranging from 30 tons to 400 tons *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Mold Design

We would like to introduce our company's technology case for "convex freeform mirror surface processing." Material being processed: Electroless Ni-P plating, Tool: r5 SCD insert, Surface roughness ra: 0.007μm for the convex freeform mirror surface. Shape accuracy is Pv5.762μm. You can check the details in the PDF download below. 【Overview】 ■ Material being processed: Electroless Ni-P plating ■ Tool: r5 SCD insert ■ Surface roughness ra: 0.007μm ■ Shape accuracy is Pv5.762μm *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company conducts "resin flow analysis" using simulation software, which allows us to know in advance the changes in the product after molding. By understanding shape changes before mold manufacturing, it is possible to avoid potential warping and sink marks, assess flow feasibility, and identify the causes of existing issues. Please feel free to consult us when needed. 【Features】 ■ Know in advance the changes in the product after molding using simulation software. ■ Avoid potential warping and sink marks, and identify the causes of existing problems. *For more details, please refer to the PDF document or feel free to contact us.

• Contract Analysis
• Other analyses
• Analysis Services

Our company offers "microdot gradient processing." We create dot patterns by striking the tool tip against the workpiece. In addition, we can also produce "micro lens arrays" that are machined with cutting amounts in microns to provide optical properties for lens molds. Please feel free to consult us when you need assistance. 【Features】 ■ Dot patterns are processed by striking the tool tip against the workpiece ■ Sizes available: small: 0.03mm and large: 0.06mm ■ "Micro lens arrays" can also be produced *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Mold design and manufacturing for resin and plastic products using resin flow analysis is possible! We excel not only in molds but also in ultra-precision processing such as plastic molding, electrical discharge machining, and cutting. We have numerous achievements in automotive components and automotive electrical parts, including lenses for head-up displays! We specialize in complex 3D-shaped housings, and we also reliably and promptly handle the design and manufacturing of engineering plastic molds, plastic molds for automotive parts, and plastic molds for home appliances and office equipment. 【Supported Fields】 ■ Computers and Communication Equipment ■ Automotive ■ Hobby Products ■ Daily Necessities *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing
• Plastic Mould
• Vehicle body parts

Our company provides a consistent production process in-house, including mold design, mold manufacturing, mold prototyping, and molding for plastic products. We also accept processing for mirror finishing on the product surface only. The finishing of the mold surface varies depending on the mold material and customer requirements, but it is possible up to #10,000, with the usual finish being around #2,000. 【Features】 ■ Processing for mirror finishing on the product surface only is possible ■ # (finish) is usually #8,000 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Surface treatment contract service

We also accept requests for the production of electrodes solely for electrical discharge machining. The electrode materials, such as copper, copper tungsten, and graphite, are tailored to the electrical discharge machining machines owned by our customers. Additionally, we also take on "electrical discharge machining only" requests. Please feel free to consult with us. 【Features】 ■ Electrode materials: copper, copper tungsten, graphite, etc. ■ Electrode materials are tailored to the electrical discharge machining machines owned by customers ■ Requests can be made for electrode production only or electrical discharge machining only *For more details, please refer to the PDF document or feel free to contact us.

• Electric discharge machine
• Processing Contract

Our company conducts rigorous measurements using three-dimensional measuring instruments to enhance the precision of molds, plastic products, and various small components, while further improving our technical capabilities. We offer paid measurements of molded products upon customer request, with data attached. The measurement period is approximately three days to one week. 【Features】 ■ Paid measurements of molded products with data attached ■ Measurement period is approximately three days to one week *For more details, please refer to the PDF document or feel free to contact us.

• 3D measuring device

In plastic molding, we specialize in insert molding, complex three-dimensional shapes for housings, and achieving beautifully finished two-color molding. The manufactured molds and molded products undergo precise measurements using three-dimensional measuring instruments, ensuring reliable molds and molded products. Based on various inspections, we provide various safety data upon request for the safety and peace of mind of our customers. 【Features】 ■ Smooth ordering process, maintenance of product quality, and reliable delivery times ■ Increased convenience in ordering and improved work efficiency ■ Implementation of an in-house integrated system *For more details, please refer to the PDF materials or feel free to contact us.

• Plastic Mould

Our company uses Autodesk Moldflow to conduct various injection molding simulations to verify and optimize plastic parts, injection molding, and the injection molding process. We investigate the impact of wall thickness, gate position, materials, and shape on manufacturability. By understanding the potential situations that may arise during actual manufacturing, we can avoid potential defects or identify the causes of problems that have already occurred. 【Features】 ■ Uses Autodesk Moldflow ■ Verifies plastic parts, injection molding, and the injection molding process ■ Capable of investigating and verifying a wide range of part shapes ■ Can avoid potential defects or identify the causes of existing problems ■ Conducts various injection molding simulations for optimization, investigating the impact of wall thickness, gate position, materials, and shape on manufacturability *For more details, please refer to the PDF document or feel free to contact us.

• Contract Analysis
• Other analyses
• Analysis Services

Our company offers two proposals for customers who wish to create a product model and confirm the shape before mold production. One of these is model fabrication. Typically, we proceed with mold production using 3D data, but we create models for physical checks to address assembly issues with other parts and to conduct strength tests of materials before mass production. It is preferable to use the same resin (plastic material) as for mass production, but if that is not possible, we use materials that are easy to process. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Plastic Mould

Our company conducts integrated production in-house, from mold design, mold manufacturing, mold prototyping to molding of plastic products. In "mold manufacturing," we excel in complex three-dimensional shapes for housings and beautifully finished two-color molding. We also respond reliably, securely, and swiftly to the design and production of engineering plastic molds, plastic molds for automotive parts, and plastic molds for home appliances and office equipment. 【Molding Equipment】 Horizontal molding machines (5 types from 30 to 180 tons), vertical molding machines, rotary vertical molding machines. 【Mold Equipment】 Resin flow analysis software, 3D CAD/CAM, 2.5D CAD/CAM, 2D CAD, vertical machining centers, NC milling machines, NC electrical discharge machines, graphite processing machines, radial drilling machines, lathes, welding machines, precision welding machines, molding grinding machines, tool grinding machines, 3D CNC image measuring instruments, measuring tools, etc. ♦ We have a variety of manufacturers available. We have also introduced the "Mikino milling vertical machining center v22"! *For more details, please contact us or download the PDF materials to view.

• Plastic Mould
• Other processing machines
• Electric discharge machine

"Philosophy Co., Ltd." is engaged in the molding of plastic products and the design and manufacturing of molds. As product trends change in various ways, we strive to improve our technology and take pride in our social responsibility, always keeping in mind our commitment to meet any needs related to plastics. 【Main Business Activities】 Design and manufacturing of plastic molds, flow analysis, plastic molding 【Main Products】 ■ Engineering plastics ■ Automotive parts ■ Home appliances and office equipment housings, etc. As a reliable partner for product development manufacturers, we produce high-precision and high-quality plastic products. *For more details, please contact us or download the PDF materials to view.

• Plastic Mould
• plastic
• Engineering Plastics

We manufacture molds weighing up to 2 tons. We specialize in complex three-dimensional shapes, particularly in housing-related products. Additionally, we reliably and promptly handle the design and production of engineering plastic molds, plastic molds for automotive parts, and plastic molds for home appliances and office equipment. 【Areas of Expertise】 ■ Computer and communication equipment ■ Automotive ■ Hobby products ■ Daily necessities *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing
• Plastic Mould