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High-precision component machining and inner diameter processing have achieved an astonishing production volume of 1.2 million units per month with just a few technicians. This balance of efficiency and quality is the essence of our company. With our new NC automatic lathe equipment, unique jigs, and the exquisite collaboration of skilled technicians with decades of experience and rapidly growing young engineers, we guarantee micron-level precision. Our technology is chosen across various industries, including automotive, semiconductors, and home appliances. In response to price competition both domestically and internationally, we have met expectations with our technical capabilities that balance efficiency and quality. We aim to support our customers' manufacturing efforts with our high-precision component machining technology that fulfills all requirements for high precision, mass production, and cost reduction. **Features of our inner diameter processing:** - For pin gauges, we sometimes use dimensions in the range of 1/1000 or 1/10000. - The measurement methods for inner diameters vary depending on tolerances and shapes, utilizing air micrometers, pin gauges, digital micrometers, image measurement, calipers, etc. - We accommodate various shapes, including stepped shapes and bag hole shapes.
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Free membership registrationThe efficiency of the gear cutting process significantly influences the competitiveness of the manufacturing industry. By optimizing blank processing and inner diameter precision, remarkable cost reductions and quality improvements can be achieved. High-precision blank processing reduces the burden on subsequent processes and extends tool life. At the same time, improving inner diameter precision leads to shorter setup times and lower defect rates. As a result, reductions in material costs, shorter processing times, and improvements in product quality can be achieved simultaneously. Consequently, productivity can increase dramatically, allowing competitive products to be introduced to the market. In one case, a user experienced a defect rate of 20% after the gear cutting process, which was reduced to 0% by adopting our blank processing. By thoroughly examining the manufacturing process, tools, and materials, the defect rate in the customer's process was brought down to 0%. As professionals in precision inner diameter processing, our gear cutting blank processing and gear blank processing may be able to assist you. We have a proven track record with production lots ranging from 5,000 to 20,000 units.
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Free membership registrationMost of our order volume consists of inner diameter (hole) machining. Colors and washer shapes, bearing housings and bearing shapes, gear blank machining before cutting teeth, insert nuts, small diameter hole machining of φ1.2 in SUS304, small diameter tapping of M1.4, etc. We accommodate various items such as those with inner diameter tolerances of 1/1000, stepped shapes, bag hole shapes, and small diameter machined products. For measuring inner diameters, we use air micrometers, pin gauges, digital micrometers, calipers, etc., depending on the tolerances and shapes. If you are having trouble with inner diameter machined products, please feel free to contact us! We hope this case collection provides you with some helpful insights.
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Free membership registrationThis photo product is made by processing an iris knurl on a CNC automatic lathe. Of course, it is processed from knurling material, but by performing the knurling process within the CNC automatic lathe, the potential for cost advantages increases. Regarding the insert (knurled) nuts, there are both through-threaded and stop-hole types. We have a track record with materials such as brass C3604, stainless steel SUS303, and aluminum A2017, among others.
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Free membership registrationThe product in the photo is a complex machined part made of brass, and I believe the key feature of this product is the diagonal knurling process. The knurling is done on a CNC automatic lathe. Since it can perform knurling in a single process, it contributes to cost reduction, increased productivity, and efficiency. The diagonal knurling achieves anti-rotation and anti-slip effects, as well as a unique tactile sensation, which is why we are chosen by a wide range of industries, including housing equipment, medical devices, and watches.
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Free membership registrationOur company manufactures and sells precision machined parts using NC lathes, automatic lathes, and other equipment. We focus on mass production with a small elite team and work daily on this. We can accommodate sizes from Φ2.5 to Φ32. We mainly accept orders in lots ranging from 5,000 to a maximum of 500,000 pieces. We strive to optimize processing methods, tool and machine selection, personnel allocation, and efficiency, allowing for a certain degree of low-cost solutions. 【Main Processing and Features】 ■ Many of our processed products require high precision and accuracy. ■ The majority of our processed products are inner diameter and hole machining. ■ Knurling processing. ■ Primarily mass production (from 3,000 pieces per lot). ■ Mostly small diameter processing (φ4 to φ18), with processing diameters from φ2.5 to φ32. ■ Cost solutions (please feel free to contact us if you have specific pricing requests). *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company manufactures and sells precision machined parts using NC lathes, automatic lathes, and other equipment. We focus on mass production processing with a small elite team, handling orders mainly in lots ranging from 5,000 to a maximum of 500,000 pieces. We strive to optimize processing methods, tool and machine selection, personnel allocation, and efficiency, allowing us to offer a certain level of low-cost solutions. 【Main Processing Features】 ■ Many of our processed products require high precision and accuracy ■ The majority of our processed products are inner diameter and hole machining ■ Knurling processing ■ Primarily mass production processing (from 3,000 pieces per lot) ■ Mostly small diameter processing (φ4 to φ18), with processing diameters ranging from φ2.5 to φ32 ■ Cost solutions (please feel free to contact us if you have target prices or desired unit costs) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationLead-free brass rod BZ5A is suitable for precision machining as an alternative to C3604, but complete separation of chips is necessary. Lead-free aluminum CB156 is a material with cutting properties similar to A2011. Sulfur-cutting steel SUM23 is a sulfur-based free-cutting steel that is lead-free. We have a track record of machining with environmentally friendly materials like the ones mentioned above. While the cutting performance may be slightly lower compared to materials containing lead, inquiries from manufacturers choosing lead-free materials are gradually increasing. We look forward to your inquiries.
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Free membership registrationWe would like to introduce the equipment of Advance Industries, which specializes in precision machining of cutting parts. We achieve high-precision mass production machining with multifunctional and diverse processing variations, using NC automatic lathes such as "Star Precision," "Tugami," and "Nomura DS," as well as inspection tools like the "Image Dimension Measuring Instrument IM-6120." 【Equipment Details】 《NC Automatic Lathes (NC Lathes)》 ■ Star Precision: SB-12R, SB-16R, SB-20R ■ Tugami: S205 ■ Nomura DS: NN-25YB, NN-20J2 *For more details, please refer to the PDF document or feel free to contact us.
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