ベストマテリア List of Products and Services

We would like to introduce our "Failure Prediction Learning/Consulting Package (FPLCpac)." We support those who aim to learn about failure prediction and eliminate failure incidents. We have prepared a package for companies (plant owners, equipment manufacturers and engineering, inspection, maintenance, and property insurance) that includes basic knowledge of failure prediction for general employees, practical knowledge for maintenance specialists, and the acquisition of usage rights for failure prediction tools. [Failure Prediction Education Package (Excerpt)] ■C-1: Failure Prediction Education Course (20 sessions of 30-minute lectures), consultation via phone or email by consultants regarding deterioration, damage, failure, and general maintenance (as needed) ■C-2: Provision of teaching materials package for C-1 lectures (for internal education instructors) ■C-3: Provision of Failure Prediction AI Class 1-3 (setting up potential metal material damage mechanisms based on equipment names and usage conditions) *For more details, please refer to the PDF document or feel free to contact us.

• Technical Seminar

RBM is a method of maintenance based on the risk of different parts of plants and equipment that are subject to maintenance, and it is gaining popularity as a rational maintenance approach. This system is an RBM implementation system that uses software (uni-Planner) to evaluate risks in various plants in accordance with HPIS Z107TR. From the temporal changes in the risk of each part, it indicates the timing, methods, and costs for inspection, repair, and renewal, contributing to the formulation of long-term maintenance plans. Additionally, uni-Planner is highly valuable as a tool for calculating the probability of damage and its impact concerning the concerned damage mechanisms, and it is also used as a benchmarking tool against the results of evaluating the likelihood of damage (remaining life) in the company’s maintenance methods and as a simulator for training maintenance engineers. 【uni-Planner Features】 ■Total support for the introduction and implementation of RBM ■Estimation of damage mechanisms using AI ■High convenience ■Proven track record in various plant facilities *For more details, please refer to the PDF document or feel free to contact us.

• Software (middle, driver, security, etc.)
• Other embedded systems (software and hardware)

Our company provides consulting services to understand risks using software and to develop plans for maintenance. "Risk-Based Maintenance (RBM)" is a maintenance method that plots the risks of various parts of the target plant on a matrix and keeps all parts within an acceptable risk range. We use the "uni-Planner" software to identify where the vulnerable risks are throughout the entire plant. This allows us to maintain the reliability of the plant in the long term and optimize maintenance costs. 【Features of uni-Planner】 ■ Clearly identify high-risk and low-risk areas ■ Develop plans to allocate maintenance costs to high-risk areas while minimizing costs for low-risk areas ■ Understand the vulnerable risks across the entire plant *For more details, please refer to the PDF document or feel free to contact us.

• others

This document is a list of deterioration damage mechanisms of metallic materials that contribute to the prevention of structural damage. Our company employs skilled engineers who have extensive experience in design and manufacturing at equipment manufacturers and in inspection and maintenance as equipment users. They act as consultants to undertake the prediction of equipment failures, analysis of failure causes, and formulation of countermeasures for our clients' equipment. The metallic materials that make up major structures have countless deterioration damage cases throughout their long history, and their mechanisms have been clearly identified. Best Materia has a database of 153 damage mechanisms and provides a summary list of these mechanisms free of charge. Please feel free to download it. [Contents (excerpt)] ■ Major classification ■ Middle classification ■ Detailed damage mechanism name ■ Overview *For more details, please refer to the PDF document or feel free to contact us.

• others

The sale of the "Learning from Failure" Plant Material Damage Case Collection 2011 Edition (CD) has begun. This case collection is a revised edition of the Chemical Plant Damage Case Collection published in 2010, compiled by experts in plant maintenance and materials from the Society of Chemical Engineers SCE/Net Equipment Materials Research Committee. It includes over 300 representative cases of damage that occurred in chemical and power plants in the past, investigated and collected, with cause analysis conducted to extract lessons for the future. It can be useful for plant owners, equipment and material manufacturers, and engineering companies in damage prevention and education. For more details, please download the catalog or contact us.

• others

We will conduct damage analysis and countermeasure planning, as well as lifespan prediction and risk assessment for various types of structures (equipment and machinery) and their various damages.

• Other services

We develop and provide various tools.

• Other services

We will create a maintenance plan based on the concept of risk-based maintenance, according to the results of damage and remaining life diagnosis for various types of structures (equipment and machinery) and their various damages.

• Other services

Selecting the optimal materials and vendors is crucial for the production of equipment and devices with excellent cost performance. Best Materia Co., Ltd. selects materials that meet the designer's requirements from around the world and introduces vendors. We also assist in building systems for selecting the best materials tailored to your company's designs.

• Other services

Best Materia Co., Ltd. provides consulting services for the sales and implementation of the material information management system GRANA MI as a sales agent for Granta Design in the UK.

• Business Intelligence and Data Analysis

Not only in China, but overseas procurement also encounters many issues. When material defects are discovered in later processes during plant construction and equipment assembly, it can lead to significant losses. Analyzing failures in steel procurement, it is often found that the following three factors are the cause: a. Inappropriate purchase orders b. Errors in selecting suppliers c. Inadequate inspections.

• Other services