山岸製作所 List of Products and Services

We would like to introduce a case of prototype testing products made from aluminum alloy through lathe and machining processes. We have the technology to respond quickly to any customer requests, including single items and urgent orders. Do you have any concerns about delivery times or costs? Please feel free to consult us about any issues. We will respond based on our many years of experience and achievements. We look forward to your inquiries. 【Case Study】 ■Material: Aluminum Alloy ■Processing Method: Lathe and Machining *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

We would like to introduce a case of producing small lot prototypes using turning and machining with a short delivery time. We perform cutting processing of small lot pure titanium products. We can handle thin-walled components with our expertise in processing pure titanium. We respond to our customers' requests with care. 【Features】 ■Material: Pure titanium ■Processing method: Turning and machining *For more details, please visit the external link page or feel free to contact us.

• Processing Contract

Here is an example of processing an alloy (Permalloy). We processed a prototype using a composite processing machine. We can accommodate any material, shape, or quantity as per your request. 【Example】 ■Material: Alloy (Permalloy) ■Processing Method: Composite Processing *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

We would like to introduce a case study of our expertise in thin-walled lathe machining. Machining of SUS304 using a multi-functional machine. We achieved a roundness of 0.02 through our unique machining method. We have technology that prevents distortion and deformation even for products considered difficult to machine. 【Case Study】 ■ Material: SUS304 ■ Size: Φ200 ■ Precision: 0.03 mm ■ Geometric Tolerance: Roundness 2 μm ■ Lot Size: 2 pieces ■ Industry: Automotive Industry ■ Application: Production equipment ■ Machining Method: Thin-walled lathe machining (machined with Integrex 200) 【Background of the Request】 The thin-walled parts had large openings, and it was not possible to finish SUS304 with high precision. Attempts were made in-house but were unsuccessful. There were no manufacturers capable of maintaining the required precision. For this project: 1. Due to the large openings, significant deformation occurs at the moment of cutting due to cutting resistance and the release of internal stress, so we developed a machining method that prevents deformation. 2. Since high precision is required, we selected a heat treatment method that does not cause deformation. 3. We chose a method for mirror finishing that avoids deformation. *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

We would like to introduce a case of machining aluminum A2017-T4 using lathe and machining processes. Our experienced staff in lathe and machining can handle high-precision processing for any material. Through research on processing conditions, we can prevent chip entanglement and achieve high surface accuracy in production. Additionally, by determining suitable processing methods and steps, we can realize short delivery times and cost reductions. 【Case Study】 ■Material: Aluminum A2017-T4 ■Processing Method: Lathe processing and machining *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

Here is an example of a complex machining automotive part. The material is S45C, and the size is φ250. It is a one-off motor case part. Our company specializes in the manufacturing of automotive parts, achieving low costs and short delivery times. Our experienced staff carefully finishes each piece using the INTEGREX multi-tasking machine. We offer suitable proposals regarding quality, cost, and delivery time. Please feel free to consult us about any machining needs, including lathe work. [Example] ■ Material: S45C ■ Size: φ250 ■ Industry: Automotive *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

Our company can process using a combined processing machine, allowing for the consolidation of processing. << We propose processing through collaboration >> Additionally, we have formed a group system with companies that excel in surface treatment technology, making it possible to finish up to the final process. (This image shows the state after surface treatment.) We respond to short delivery times with a one-stop service for surface treatment. We handle various types including anodizing, color anodizing, hard anodizing, SOB, electroless nickel plating, hard chrome plating, trivalent chromate, and radiant treatment. *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

This is an introduction to a case study of processing titanium using a multifunction machine. Titanium is lightweight and has excellent corrosion resistance, heat resistance, and cold resistance, but due to its high strength and low thermal conductivity, the durability of cutting tools is extremely poor, and issues such as vibration during processing can lead to poor machining accuracy. Even with such a delicate material, our unique chucking technology allows for micron-level dimensions to be achieved. We can process parts with a thickness of 3 millimeters or less, and we also have numerous achievements in processing difficult materials other than titanium. [Features] - Achieves micron-level dimensions - Capable of processing parts with a thickness of 3 millimeters or less - Proven track record in processing difficult materials other than titanium *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

The Takasaki Hachiman factory, which was under construction, has started operations. As a new production base, we will strive to meet our customers' expectations. Our company specializes in the processing and manufacturing of needle bearings, particularly excelling in thin-walled cutting (lathe) machining among precision machine parts. We are also skilled in producing products with extremely high roundness, achieving roundness of 0.05mm or less, and can process sizes ranging from 5mm to 800mm in diameter. Please feel free to consult us. *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

Are you having trouble processing difficult-to-machine materials? At our company, we process aluminum, which is considered difficult to machine, with high precision using the technology we have developed over many years. In addition to aluminum, we also have extensive experience in processing materials such as stainless steel and titanium. Please feel free to consult with us. *For more details, please visit the external link page or feel free to contact us.

• Processing Contract

This is an introduction to a prototype case made of stainless steel (SUS304). SUS304 has poor thermal conductivity, and when machining, heat tends to accumulate at the cutting edge, making it difficult to achieve dimensional accuracy and surface roughness, thus it falls into the category of difficult-to-cut materials. We can process such difficult materials with high precision. Please feel free to contact us. *For more details, please refer to the external link page or feel free to inquire.

• Processing Contract

Our company consolidates processes through machining with composite processing machines to effectively respond to the demand for short delivery times. We have a specialized department for processing prototypes and development products, capable of manufacturing from just a few pieces, including difficult-to-cut materials and complex shapes. Please feel free to consult with us. *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

Our company has been awarded as one of the 300 "Striving Small and Medium Enterprises and Small Businesses." We attended the award ceremony for the "300 Striving Small and Medium Enterprises" and "30 Selected Striving Shopping Streets" at the Ministry of Economy, Trade and Industry headquarters. We are very grateful to receive this honorable award and will continue to make daily efforts from now on! *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

We have newly introduced the "NMV5000." The "NMV5000" is a revolutionary machine boasting exceptional rotational speed, equipped with direct-drive motors on the B and C axes, featuring an outstanding table structure with high mobility and rigidity. With 5-axis, 5-face machining, it is capable of manufacturing complex workpieces weighing up to 300 kg in a single setup. Additionally, it is equipped with a 5-face pallet, allowing it to accommodate both mass production and small-batch, varied products. Do you have concerns about processing difficult materials, delivery times, or costs? Our specialized staff is here to help. 【Features】 ■ 5-axis, 5-face machining with a 5-face pallet ■ Capable of handling both mass production and small-batch, varied products ■ Capable of manufacturing complex workpieces weighing up to 300 kg in a single setup ■ Equipped with direct-drive motors on the B and C axes, featuring high mobility and rigidity *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

This is an introduction to lathe-processed products made from material A5056. It has undergone black anodizing treatment. << We propose processing through collaboration >> Surface treatment is handled by various specialized manufacturers. Our company offers a range of services including anodizing, colored anodizing, hard anodizing, SOB, electroless nickel plating, hard chrome plating, trivalent chromate, and radiant treatment. Please feel free to consult with us. *For more details, please refer to the external link page or feel free to contact us.

• Processing Contract

We would like to introduce a success story from Yamagishi Manufacturing Co., Ltd. In response to the issue of "maintenance parts for old equipment lacking drawings and uncertainty about when they might break," we handled everything from drafting to manufacturing parts without drawings and delivered them. At our company, we can create drawings for parts even if there are no existing designs, provided we have the actual item. We have the equipment for everything from cutting to polishing, allowing us to support the entire manufacturing process. We can handle even the smallest projects, so please feel free to consult with us. [Case Study (Rotating Shaft of Supply Device)] <Problem> ■ Maintenance parts for old equipment lack drawings and there is uncertainty about when they might break. <Response> ■ We handled everything from drafting to manufacturing parts without drawings and delivered them. *For more details, please refer to the PDF document or feel free to contact us.

• shaft

We have the know-how to achieve precision of less than 10μ even with difficult-to-machine materials like aluminum. Additionally, we can also handle machining of small diameters such as M2.5 for taps.

• Processing Contract

Materials with low thermal conductivity, such as stainless steel, are difficult to process because the chips tend to elongate. However, we possess the know-how to achieve precision below 10μ even with such materials. Additionally, we can handle machining of small diameters, such as M2.5, with taps. We also have experience processing high-hardness materials like titanium alloys and Inconel.

• Processing Contract

We excel in the technology of thin-walled machining and are particularly skilled at producing products with an extremely high roundness, achieving roundness of 0.05mm or less, with sizes ranging from 5mm to 400mm in diameter. Additionally, in the field of prototype development, we offer high-precision machining that accommodates small-batch, diverse production.

• Contract manufacturing