TMCシステム List of Products and Services

The quantitative vibration machine 'CVH1' is a device for quantitative vibration. Currently, there is an increasing number of implementations and inquiries in the automotive industry. There are various applications such as quality surveys and research. Please check the catalog for details. 【Product Details】 The 'CVM1' is a device that can automatically vibrate by attaching an existing impulse hammer. It can be applied not only for impact vibration tests in various fields but also for quality inspections on manufacturing lines. This product can realize vibration waveforms of rectangular waves and pulse waves, allowing for tests and evaluations that are closer to real-world conditions depending on the test conditions. *For more details, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices
• Impact Test
• Defect Inspection Equipment

The quantitative vibration machine 'CVM1' is a device that provides quantitative vibration. So far, it has been introduced in various fields, including the security industry. Additionally, there are various applications beyond durability testing. Please check the catalog for more details. 【Product Details】 The 'CVM1' directly strikes the sample using a weight drop method, conducting inspection, evaluation, and testing based on the various reactions the sample experiences. It can be applied not only to impact vibration tests in various settings but also to quality inspections on manufacturing lines. This product can realize rectangular wave and pulse wave vibration waveforms, allowing for testing and evaluation that can be closer to real-world conditions depending on the test conditions. *For more information, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices
• Impact Test
• Weather resistance test

1. Wide Range of Inspection Items You can utilize various inspections such as checking for printing/engraving, foreign matter contamination, dirt, scratches, and the presence of parts. A single unit can achieve many inspection items, contributing to quality improvement and productivity. 2. Flexible Customization Using the "learning function" of the appearance inspection system, customers can add inspection items. It is effective in production sites with small lots and diverse products. Additionally, we can develop and customize the necessary functions for our customers. 3. High Cost Performance & Space Saving We have reduced initial costs to make it easy to implement at an affordable price. Why not automate the inspection process in your production site? The space-saving design allows for additional installation on existing equipment.

• Image Processing Equipment

This is a service for contracted testing of our products and development equipment (four types). Introducing equipment can be a significant burden, and due to a shortage of personnel, it may be difficult to secure testing time. If you have such challenges, please feel free to consult with us. We will support your evaluation testing. ■ We can conduct the following evaluation tests: ◎ We want to check the degradation status of electrical contacts such as connectors. ◎ We want to confirm the degradation of electrical contacts through precise micro-drives. ◎ We want to conduct quantitative impact testing. And more. *For more details, please download the PDF or feel free to contact us.

• Vibration Testing
• Contract Inspection
• Impact Test

We would like to introduce a case study in which we automated analysis tasks using robots. As an example of the configuration, we combined an analysis device with a sampling unit to automatically transport vials and analyze the components of the liquid filled in the vials. By utilizing a 6-axis robot, we were able to automatically analyze hazardous samples, contributing to improved quality by reducing human errors. 【Product Features】 ■ Utilization of a 6-axis robot ■ Capable of automatically analyzing hazardous samples ■ Reduction of human errors ■ Contribution to quality improvement ■ Various combinations with analysis devices *For more details, please download the PDF or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other physicochemical equipment
• Analytical Equipment and Devices

We would like to introduce a case study of the "MIT Folding Resistance Testing Machine" that we manufactured. The machine repeatedly bends materials such as plastic films and flexible printed circuit boards (FPC) at specified angles and speeds until the material breaks or shorts. Operational status, completion, and abnormalities can be confirmed through a stacked indicator light, and remote monitoring is possible by installing a web camera near the device. 【Product Features】 ■ Angle can be freely set within a range of ±135° ■ Test condition parameters can be set via a touch panel ■ Operational status, completion, and abnormalities can be confirmed through a stacked indicator light *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices
• Circuit Board Inspection Equipment
• Defect Inspection Equipment

We would like to introduce a case study of the "Sliding Test Device" manufactured by our company. The device applies a load to the test specimen, generating micro-sliding. It is possible to verify the reliability of various communication system electrical contacts (control system contacts and wireless system contacts) through measurements such as electrical resistance. 【Product Specifications】 ■ Sliding Amplitude: 10–1000μm ■ Sliding Frequency: 1–100Hz ■ Contact Load Current: 1–1000mA (constant current supply) ■ Contact Resistance Measurement: 10–1000mΩ (calculated from voltage and current; voltage measurement limit 1mV) ■ Momentary Disconnection Time Measurement: 1–1000μsec ■ Contact Additional Load: 1–10N *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices
• Automotive Connectors
• Vibration Testing

We would like to introduce a case study of the "Tensile Load Fatigue Fracture Observation System" developed by our company. This system simultaneously captures phenomena using a high-speed camera and measures physical quantities with sensors. It allows for easy comparison and analysis of the captured images and sensor measurements (synchronized shooting speed and measurement sampling). It enables visual verification of the mechanisms of fatigue fracture. 【Product Specifications (Excerpt)】 ■ Vibration Frequency: 40–300Hz (1Hz increments) ■ Vibration Stroke: ±70μm ■ Maximum Dynamic Load: ±890N ■ Sampling Period: Up to 50μS (20kHz) ■ Recording Timing: End trigger by fracture detection (automatic) or manual trigger (optional) *For more details, please download the PDF or feel free to contact us.

• Other electronic measuring instruments
• High Speed Camera
• Other inspection equipment and devices

We bring together the technical expertise in mechanical design, electrical and circuit design, and software development that we have cultivated over many years to develop high-precision devices that meet our customers' needs in a one-stop manner. We have a wide range of achievements in various fields, including testing and measurement devices, experimental observation equipment, energy-related products, printing-related products, and FA equipment. 【Features】 - One-stop support from planning to design and development - Development of high-quality devices utilizing design know-how accumulated over many years For more details, please contact us or download the catalog.

• Other contract services
• Articulated Robot
• Imaging and image analysis equipment

TMC System Co., Ltd. offers various mold design services, primarily focused on automotive parts. By utilizing 3D CAD and rigidity analysis, we can improve quality, reduce design costs, and shorten delivery times. We can accommodate your needs through contract work or dispatch services. We can also provide temporary support (such as 3D model creation and drawing production) during times of resource shortages. 【Features】 ■ Proposing optimal designs ■ Achieving quality improvement and cost reduction ■ Flexible business arrangements *For more details, please refer to the PDF materials or feel free to contact us.

• Mold Design
• Casting Machine
• Drive system parts

The "Precision Micro-Motion Testing Machine" is a testing device capable of accurately reproducing the micro-motion (sliding) between electrical contacts, such as connectors, caused by vibrations or impacts. It allows for the observation and measurement of the degradation of electrical contacts due to fretting corrosion. 【Features】 - Precise micro drive (0.1μm resolution) - High straightness - Capable of rectangular wave drive - Visualization function enables recording of temporal changes in phenomena For more details, please contact us or download the catalog.

• Vibration Testing
• Automotive Connectors
• Contract Inspection

TMC System's enclosure design service offers sheet metal enclosure design and molded enclosure design. Leveraging over 50 years of experience and know-how, we can accommodate various designs for precision molded products and more. Using a 3D CAD system, we share an image close to the actual product from the early stages of design. We provide high-quality, low-cost, and short-delivery design services. 【We can also respond to the following requests】 〇 I want to request everything from design to assembly at once! We can handle everything from design to manufacturing and assembly! 〇 I only want to request drafting! Please leave it to us for support in specific parts of the development process, such as drafting only or assembly only. 〇 I want to reduce manufacturing costs! We conduct designs that take into account manufacturability, parts production costs, and reductions in manufacturing costs. For more details, please contact us or download the catalog.

• Other contract services
• rack
• Racks and Cases

The "Deformation Shape Measurement System" is a system that precisely measures the amount of deformation when a tensile load is applied to a sample. By applying tensile loads in the X (horizontal) and Z (vertical) directions to the sample and processing the video captured by a high-speed camera, it measures the deformation between marked points. 【Features】 ○ By simultaneously measuring and comparing load and deformation shape videos, precise measurement of deformation shapes is possible. ○ Quantifies variations in the centroid, area, and dimensions of marked points. ○ By multi-point simultaneous measurement, quantifies the distance between marked points. ○ By placing a reference scale on the screen, calculated values can be converted from pixels to mm. For more details, please contact us or download the catalog.

• Testing Equipment and Devices
• High Speed Camera
• Distance measuring device

The "App Assistance Service" is a service that develops and modifies small-scale applications. Please feel free to consult us about small development or modification projects, such as minor business improvement tools that are difficult to formalize as regular projects, the creation of automation tools, or OS version upgrades for the applications you use. We respond to requests to automate routine tasks that follow certain rules or are currently performed manually or on paper. 【Development Examples】 - Automation tool for CAD printing procedures - Email misdelivery prevention add-on - Time card aggregation system - Security software for PCs - Advertising management system, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software
• Other research software
• Other embedded systems (software and hardware)

Our company is developing an air compression device called the "Hydraulic Air Compression System," which utilizes unused energy from factory wastewater and other sources. By abruptly stopping the flow of water, we can create a water hammer effect that allows for the generation of compressed air without electricity. In the manufacturing industry, the driving power of air compressors accounts for 15-20% of the total energy consumption of a factory. Therefore, the use of the Hydraulic Air Compression System is expected to contribute to energy savings and CO2 reduction in factory facilities. Additionally, since it utilizes unused energy, it is also environmentally friendly. 【Features】 ■ Generates compressed air without electricity ■ Reduces electricity costs ■ Environmentally friendly *For more details, please refer to the PDF document or feel free to contact us.

• others
• Energy efficient utilization system
• Other energy equipment

The "Tapping Device" is a hammer-type vibration device that can be used both indoors and outdoors. This product features a quantitative load adjustment mechanism that allows for a consistent amount of vibration, regardless of how it is struck. Even in impact testing with multiple people, it enables testing under the same conditions without being affected by differences in strength or physical condition. Additionally, since there are no electrical devices such as sensors, it can be used without the need for a power supply. It can be used in any location. 【Features】 ■ Load adjustment mechanism ■ Hammer-type shape ■ No power supply required ■ Compact *For more details, please refer to the PDF document or feel free to contact us.

• Vibration Testing
• Inspection fixture
• Defect Inspection Equipment

"Software Replacement" involves adjusting the environment and developing alternative software based on software specifications and manuals. We also accept consultations for adding or removing features and designs that were not present in the original software. Additionally, we can develop software for analysis and remote operation. We provide support from design to installation. 【Service Details】 ■ We listen to your requests and design and plan an appropriate system under a comprehensive contract. ■ In addition to software engineers, we also have mechanical and electrical engineers on staff, allowing us to handle comprehensive requests that include system devices. ■ We can also assist in cases where there is no source code, upon consultation. *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software
• Other embedded systems (software and hardware)
• Embedded system design service

"Transition to Android" is a service that responds to requests such as "I want to remotely operate this device with Android," "I want to check the operational status from outside," and "I want to convert it to Android based on the software used for PC." We will transform the software specifications into an Android application. During this process, we can also discuss adding or removing features and integrating with cameras. 【Service Details】 ■ We listen to your requests and design a suitable system through a comprehensive contract. ■ In addition to software expertise, we have engineers in mechanical and electrical fields, allowing us to handle requests that include system devices as a whole. ■ We can also accommodate requests even if there is no source code available. *For more details, please refer to the PDF document or feel free to contact us.

• Other operation management software
• Other embedded systems (software and hardware)
• Embedded system design service

To create spare parts and manufacture damaged components, we sketch the target parts and counterpart parts, design them, and create drawings. By only drawing and repairing the necessary parts rather than the entire equipment, we can expect a reduction in equipment downtime and cost savings. [Examples of Correspondence] - Cylinder - Reducer - Expansion of the work deck - Frame, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• cylinder
• Other plant design, development and maintenance
• Contract measurement

The "CVH1" is a quantitative vibration device equipped with functions for constant load vibration, impact vibration, and two-degree bounce prevention, contributing to the modal vibration analysis of the target object and significantly improving the reliability of inspections and measurements. It can be used for applications such as defect identification, quality assurance, and reliability enhancement, as well as for labor-saving items through modal vibration analysis and reduction of inspection time. Please feel free to contact us when you need assistance. 【Specifications (excerpt)】 ■ Vibration method: Pendulum impact ■ Impact direction: Downward and horizontal ■ Load range (reference value): 1N to 50N ■ Impact force adjustment method: - Adjustment by hammer lift angle (4° to 30° ±1°) - Adjustment by changing the hammer tip *For more details, please refer to the PDF document or feel free to contact us.

• Testing Equipment and Devices
• Impact Test
• Inspection fixture

This case study collection introduces examples of automation and labor-saving devices. Starting with the "High-Precision Assembly Device," it clearly presents examples such as the customizable "3D Coating Device" and "Laser Engraving," along with their effects and photos. Additionally, there are examples of "Hot Melt Coating Devices" and "Chemical Cleaning," making it easy to reference when considering implementation. [Contents] ■ High-Precision Assembly Device ■ 3D Coating Device ■ Laser Engraving ■ Hot Melt Coating Device ■ Chemical Cleaning *For more details, please refer to the PDF document or feel free to contact us.

• Other assembly machines
• Assembly robot
• Articulated Robot

This case study collection introduces examples of automation and labor-saving devices. Starting with the "high-precision assembly device," it clearly presents examples such as the customizable "3D coating device" and "laser engraving," along with their effects and photographs. Additionally, there are examples of "hot melt coating devices" and "chemical cleaning," making it easy to reference when considering implementation. *For more details, please refer to the PDF document or feel free to contact us.*

• Other assembly machines
• Articulated Robot
• Cartesian Robot

The "CVM1" is a quantitative vibration testing machine that directly strikes samples using a weight drop method, conducting inspection, evaluation, and testing based on various reactions the sample experiences. It can be applied not only to impact vibration tests in various fields but also to quality inspections on manufacturing lines. This product can realize rectangular wave and pulse wave vibration waveforms, allowing for tests and evaluations that are closer to real-world conditions depending on the testing conditions. [Usage Scenarios] ■ Durability testing of products ■ Tap testing on production lines ■ Vibration source for vibration analysis *For more details, please refer to the PDF materials or feel free to contact us.

• Testing Equipment and Devices
• Impact Test
• Inspection fixture

The "High-Precision Assembly Device" is a device used for the press-fit assembly of components (laser light sources) that require assembly precision. By automating multiple tasks, it contributes to "labor-saving and efficiency." It eliminates human variability and "improves assembly precision." After the press-fit assembly, it consistently carries out the soldering process for the circuit board. 【Features】 ■ Elimination of variability ■ Labor-saving ■ Jig precision - Press-fit angle: ±0.1° - Press-fit axis position: ±0.05mm - Press-fit axis θ: ±1.8° *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine
• Laser Components
• Cartesian Robot

The "3D Coating Device" applies adhesive three-dimensionally to parts with input shape data. After coating, thickness measurement is conducted, followed by inspection and judgment. It can also be used with paint. Complex shapes are beautifully finished with a "6-axis robot." By optimizing the amount of adhesive applied, "quality is ensured." 【Features】 ■ High quality ■ Stability ■ Custom-made * For more details, please refer to the PDF document or feel free to contact us.

• Painting Machine
• glue
• Articulated Robot

"Laser engraving" allows for laser marking of logos, barcodes, and QR codes on parts (resin, metal). Manufacturing information can be obtained from the QR code engraved on the product. It helps improve efficiency by eliminating the need for sticker application work and rework due to misapplication. 【Features】 ■ Improved traceability ■ Efficiency improvement *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine
• Cartesian Robot
• Traceability System

The "hot melt application device" applies hot melt to specified areas of cases that require sealing and performs assembly. It manages setting time, temperature, and the amount of hot melt to ensure quality control. By optimizing the application amount and setting time, "process management" becomes smoother. Additionally, complex tasks can be automated to achieve results similar to those of skilled workers, thereby "solving the labor shortage." 【Features】 ■ Improved production takt ■ Skills of skilled workers ■ Jig accuracy ・Repeat position accuracy: ±0.1mm *For more details, please refer to the PDF document or feel free to contact us.

• Other painting machines
• Cartesian Robot
• glue

"Chemical cleaning" is a device used for the removal of substances adhered to metal parts, which involves immersing the parts in hydrochloric acid and then performing a pure water rinse. Designed with user considerations in mind, it is equipped with chemical leak resistance and various safety devices. Operators can clean parts "safely" without coming into contact with chemicals, reducing their "psychological burden." 【Features】 ■ Safety ■ Burden reduction ■ Warranty period: 1 year after inspection *For more details, please refer to the PDF materials or feel free to contact us.

• Other cleaning machines
• Cartesian Robot
• Chemicals Cleaning Equipment

We would like to introduce our "Reverse Engineering Service." We disassemble and analyze products to clarify design intentions, which can be utilized in product development. We can create drawings and manufacture parts that are no longer in production and cannot be ordered. We can accommodate your needs, even partially. 【Benefits of Reverse Engineering】 ■Reduction in development costs ■Discontinued parts ■Spare parts ■Damaged parts *For more details, please refer to the PDF document or feel free to contact us.

• Mechanical Design
• Machinery and equipment installation/dismantling/relocation
• Calibration and repair