日野抜型製作所 List of Products and Services

We also accept cutting of materials such as wood and acrylic sheets using laser processing. If you provide a design, we can create it in your desired shape. Detailed processing such as engraving letters and cutting out text is also possible. Additionally, we can cut materials for original designs and furniture in custom sizes.

• wood
• plastic

Here is an introduction to the basic knowledge of die cutting. A die is created by supporting the lower part of a blade (similar to a cookie cutter) that is bent into the desired shape with a plywood board. In everyday life, die cutting is used in various scenes, starting from packaging for sweets, tofu trays, car seats, and even leather products like wallets and bags. It has become an indispensable part of product development and production. 【Examples of die-cut products】 ■ Automotive interiors and seats ■ Electronic and precision parts ■ Other industrial components ■ Building materials, furniture, and Buddhist altar items ■ Vacuum-formed trays ■ Printing and novelty items *For more details, please refer to the related link page or feel free to contact us.

• Other molds

If you are concerned about the quality and cost of die cutting, or if you need repairs or replacements on short notice due to damage, please consult Hino Die Manufacturing in Fukuoka. With our high technical skills and flexible response, we will solve your problems. Our company manufactures a wide variety of high-quality wooden dies. We take pride in our ability to contribute to solving our customers' issues by producing high-quality, short-lead-time products at a lower cost compared to metal molds. Utilizing the high technical skills and new equipment we have cultivated since our founding, we respond flexibly to our customers' needs. 【Features】 ■ We can accommodate next-day shipping ■ We promise high quality and improved productivity with our high technical skills ■ We accept inquiries for cost-cutting through die production at lower prices than metal molds ■ We respond flexibly to any requests ■ We have extensive experience to handle various products *For more details, please refer to the related link page or feel free to contact us.

• Other molds

At our company, if you send us product data or samples, we will proceed with the process of measuring, estimating, and designing based on that. If you approve the estimate and place an order, we can send you die-cut data designed to verify the compatibility of shape, layout, and printing. During the design phase, we meticulously check whether issues such as "Is the paper thickness ~mm suitable for assembly as a box?" and "Will the contents fit without any problems?" are resolved. In manufacturing, we combine precise dimensional accuracy according to the design data with reliable technology to create the die as quickly as possible. Additionally, if CAD surface plates or Mylar are needed during the die-cutting process, please consult with us. 【Features】 ■ Main products: Boxes for sweets, souvenir boxes, fruit boxes, gift boxes, glued boxes, transport boxes, inner partitions, takeout boxes, paper bags, and special-shaped cardboard, etc. ■ Main materials: Paper, cardboard, plastic cardboard, expanded polystyrene, etc.

• Other molds

Customers often struggle with issues and troubles related to height adjustments of half-cut sections in the production of seals and similar items. Stickers, in particular, often have strict requirements regarding blade seams, which is a characteristic of products in the "printing and novelty" category. Additionally, many customers are in a hurry for delivery. Our company can produce die cuts with short lead times and high precision. When we can accept not only data but also actual printed materials, we carefully check each shape and pitch discrepancies during production. 【Features】 ■ Main items: Business cards, fans, stickers, document files, etc. ■ Main materials: Paper, adhesive sheets, PVC, magnetic sheets, PP, cedar wood, etc.

• Other molds

Plastic can shrink significantly depending on the material and the number of cavities, and we have received numerous requests to reduce the variation in pitch caused by temperature changes after vacuum forming. At our company, we thoroughly measure samples and design with consideration for pitch deviations. In some cases, we can make individual molds movable to accommodate material shrinkage. This allows for stable processing under various conditions, regardless of the season. To prevent misalignment during processing, we focus on creating correction guides with meticulous precision. To create good guides, we apply high design capabilities and experience, and above all, we produce them with the desire to improve our customers' usability, so you can trust us to handle it with confidence. We pay close attention to hygiene for die-cutting items such as food trays. We ensure that no burrs from cutting tools are left behind. Due to the high volume of urgent projects, we can respond to immediate production needs. We can also produce single prototype dies, so please feel free to consult with us. 【Features】 ■ Main products: Food trays, blister packs, precision industrial parts transport trays ■ Main materials: PP, PPF, PS, PE, PET (A-PET), PSP (expanded polystyrene)

• Other molds

The design of die cuts for "building materials, furniture, daily necessities, idea products, and anything else" is primarily based on how to tailor the design to the materials. We also conduct thorough hearings to meet your design requests. Our company has handled numerous die cuts for "materials that can be cut with blades" in the manufacturing of products for various applications, not just building materials and furniture. For furniture, we cut thin natural wood, decorative boards, and veneer, while for building materials, we use them for various applications such as walls (decorative and framing) and lighting fixtures, taking into account the assembly process to create die cuts that ensure no misalignment. For thicker materials, we have also worked with insulation materials such as urethane, expanded polystyrene, and glass wool. We select the blade materials considering how much they will deform during pressing and how much they will recover. Once the specifications are determined, we produce high-quality die cuts using skilled techniques and precision machinery. 【Features】 ■ Main items: Insulation materials, thermal insulation materials, decorative boards, veneers, shelves, altars ■ Main materials: Glass wool, wood, vinyl, plywood, adhesive sheets, fabric, etc.

• Other molds

We receive many requests for leather product dies from individuals as well. Dies can help improve the productivity and quality of handcrafts that started as a hobby, making it possible to operate as a respectable business. If you can cut the desired shape in one press, it significantly reduces the time required for hand cutting. Additionally, leather cut with precise dies is beautiful and adheres to dimensions, enhancing the quality of the products. Our company can produce simple shape dies at a low cost. Utilizing our technical skills, we also manufacture complex shape dies, so please consult with us first. We can provide advice regarding press equipment. Cutting can also be done using our press machine with supplied materials. (Paid service / No rush orders or mass production) 【Features】 ■ Main items: Belts, wallets, pouches, bags, shoes, chairs, various handmade leather products ■ Main materials: Cowhide, horsehide, deerhide, synthetic leather, etc.

• Other molds

"Rubber products, packing, sponge, and industrial parts" include consultations such as "I want to pack as many φ20 circles as possible into a 500mm x 500mm material," and inquiries regarding cutting conditions like "I want to cut out a hard and thick product," "I want the cross-section of the sponge to be straight," and "I want to make the seams of the cutting tools inconspicuous or eliminate them." There are also requests like "I want the die for the joint sheet to have durability." Our company offers high blades suitable for thick materials, single-edge blades that prevent dimensional errors in the cut surface due to the thickness of the blade itself, waste blades that make it easy to cut and dispose of waste with each press, and ejected sponges that make it easier to remove pressed materials and prevent injuries. Additionally, ultra-fine and precise shapes that are difficult to produce with dies can be achieved by using pinnacle blades and engraving blades in combination. We can accommodate not only the selection of suitable cutting tools for each application but also requests such as changing the base to a resin plate. **Features** - Main items: Gaskets, packing, cushioning materials, etc. - Main materials: Rubber, sponge, felt, resin, joint sheets, etc.

• Other molds

"Electronic and Precision Components for Medical Products" We are committed to producing precision dies used in precision machinery with utmost accuracy. The demand for dies that manufacture medical device parts, masks, infection prevention shields, and more is increasing. This is a field we have specialized in for a long time. In the "Electronic and Precision Components" sector, many customers face challenges related to delivery times, dimensional accuracy, height variations, adhesive measures, and seams. All components require high precision, making this industry very demanding. We can also accommodate dies for electronic components and labels used in medical devices, as well as materials for masks (non-woven fabric) and shields (thin plastic sheets). Leveraging our technical skills and know-how, we respond flexibly from the design stage. To adhere to specified dimensional tolerances, we conduct measurement, correction, and finishing inspections before delivery. 【Features】 ■ Main Products: Heat dissipation sheets, circuit boards, control panels, masks, shields, etc. ■ Main Materials: Urethane, sponge, rubber, film, polycarbonate, PVC, PP, non-woven fabric, felt, glass wool, aluminum fibers, double-sided tape, etc.

• Other molds

Automotive interior, seat-related, and other parts We can propose layouts that minimize raw material waste when designing arrangements for blades with a high number of teeth. This contributes to cost savings on materials, reduces the time, processes, and personnel required for cutting, and can increase profits by several tens of millions of yen annually. If DXF data can be provided, it eliminates the need for data input work at our company, enabling rapid estimates and production. We also accommodate design requests through the sending or bringing in of physical samples. Automotive interior parts use a variety of materials. Our company pays meticulous attention to the seams of the blades, leveraging years of accumulated technical expertise in production. This not only resolves thread fraying but also ensures sufficient durability even when multiple layers of raw materials are stacked during mass production. We strive for a simple yet robust structure, and in the event of a breakage, we can quickly prepare repair parts and perform repairs on-site. (Emergency on-site support is available within the northern Kyushu region) [Features] ■ Main items: Seat covers, cushions, door trim, etc. ■ Main materials: Urethane, sponge, textile fabric, synthetic leather, etc.

• Other molds

There are various names such as Thomson type, Vic type, wooden type, and blade type, but fundamentally, they are molds that embed blades that have been bent into plywood and similar materials. They are used for punching out products. Our cutting dies have received high praise from various manufacturers. Please feel free to consult with us.

• Other processing machines
• Other molds