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In our case, the M signal operation (when the M signal is sent from the machining center, the controller of the index table executes the program).
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A method of screw machining that uses a special tool called a planet tap, and forms screws through simultaneous three-axis machining on a machining center. The simultaneous three-axis machining involves helical processing, where the X and Y axes move in an arc motion while the Z axis moves by an amount equivalent to the screw pitch.
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The processing of the 30-degree beveled edge on the square window is typically done with a 30-degree chamfer cutter, but the corners of the window edge are recessed. This type of shape is produced using a small-diameter ball end mill and 2.5D software.
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The photo shows a ring processed on a lathe, but when cut with a saw, the cut edges ended up about 10mm apart. Materials that have been rolled like this retain internal stress, which becomes visible in this way during processing.
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Efficient hole processing is performed with a combination of slow away drill, oil hole holder, and water-soluble cutting oil.
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It is one method of rough machining that is effective for deep cutting (cutting deeply relative to the diameter of the tool used). Typically, it is done in the lateral direction, but if the tool's overhang length is long, it is cut in the Z-axis direction.
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The advantage of this processing is that once the workpiece is set up, multiple surfaces can be processed simultaneously, allowing for accurate machining of the positional relationships and perpendicularity between the surfaces.
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Since it is being processed with a rotating tool, there will be a radius at the corners of the processed area, but it will be processed by moving the cutting tool without rotating it.
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Our company uses the Daishowa Seiki Kaiser Boring System for a variety of boring processes.
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A case made of A6061 material with walls that are 1mm thick all around.
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We will process using a machining center and an NC index table.
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Processing of mold material DC53 with hardness HRC57.
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Minimum R processed with a 3R ball end mill.
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The plate thickness is 2 mm through, and the groove is 0.5 mm wide and 1 mm deep.
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The material being machined is A6061 with a diameter of 0.6 mm, featuring 2.4 mm thick through holes processed in 3000 locations, with multiple hole machining. This type of processing is also being done efficiently with the introduction of high-speed spindles.
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We creatively process various materials.
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Processing of titanium alloy materials and processing of two types of titanium materials.
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Since it's the inside, I'm processing it with a side cutter.
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The hole diameter accuracy is at grade 7, and it is finished through boring processing.
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