東洋電機製造株式会社 List of Products and Services

We would like to introduce a case study on the implementation of the "Railway Vehicle Monitoring Device" for railway operators. Remote monitoring of various devices on railway vehicles is conducted using "IORemoter." The gear system detects abnormal vibrations and contamination of the lubricating oil. The VVVF system monitors the power cycles of power semiconductors and predicts their remaining lifespan. Additionally, it achieves CBM (Condition-Based Maintenance). 【Case Overview】 ■ Remote monitoring of various devices on railway vehicles using IORemoter ■ The gear system detects abnormal vibrations and contamination of the lubricating oil ■ The VVVF system monitors the power cycles of power semiconductors and predicts their remaining lifespan ■ Achieves CBM (Condition-Based Maintenance) *For more details, please download the PDF or feel free to contact us.

• Power Monitoring Equipment

The "IORemoter II" is an IoT device that supports analog input, digital input/output, and serial communication, as well as CAN and Ethernet. With a built-in LTE module, it achieves high-speed, large-capacity, and low-latency communication. It allows for firmware updates via remote operation and the collection of error information. You can choose one of the options for Wi-Fi, ZigBee, or Bluetooth. 【Features】 ■ High-speed, large-capacity, low-latency communication ■ Rich interfaces ■ Vehicle compatibility ■ Expandability ■ Maintainability *For more details, please refer to the PDF document or feel free to contact us.

• Other network tools

The "ED Motor" is an IPM synchronous motor that achieves ultra-high efficiency and miniaturization, making it economical and environmentally friendly. Due to its embedded permanent magnet structure and absence of secondary windings, losses are kept low. The efficiency exceeds IE3 (premium efficiency standard values), promising significant energy savings. We also offer a "water-cooled ED motor" that has achieved further miniaturization compared to standard ED motors. 【Features】 ■ High efficiency ■ Compact and lightweight ■ Low noise ■ Low inertia ■ Reduced maintenance *For more details, please refer to the PDF materials or feel free to contact us.

• Other motors

The "Distributed Power Generation Device for the Orient" is a device that contributes to the transition of energy sources from fossil fuels to renewable clean energy. This device, which integrates our technology, is designed to easily and efficiently configure clean power generation systems utilizing wind power, small hydropower, fuel cells, biomass, and more. Additionally, it is equipped with an automatic voltage rise suppression function and features an autonomous operation mode, allowing the on-site power generation equipment that is normally interconnected with the grid to be used as an independent power source for on-site supply during emergencies. 【Features】 ■ Power conditioner with four functions ■ High efficiency achieved with 94% for large capacity models and about 90% for small capacity models ■ Output current is a clean power with a pure sine wave and minimal harmonics ■ Reliable grid interconnection ■ Achieves compact design *For more details, please refer to the PDF document or feel free to contact us.

• Generators and transmission motors
• Wind turbine

In this catalog, we present the "Industrial Systems and Electrical Equipment" of Toyo Electric Manufacturing Co., Ltd., delivering technology and excitement to our customers through high-precision, high-response, and high-efficiency power electronics. We introduce "general industrial machinery and equipment" in the manufacturing industry, as well as "testing machines for automotive development" and "social infrastructure equipment." You can choose products that utilize energy-saving motors, inverters, and FA controllers, along with high system construction technology leveraging networks. [Contents] ■ Electrical Systems ■ Testing Systems ■ Social Infrastructure Systems ■ Toyo Network Systems ■ μGPCsH/μGPCdsP, etc. *For more details, please refer to the PDF document or feel free to contact us.

• inverter
• Inverter
• Other motors

The "μGPCsH" is a FA controller equipped with a new feature web server that can be monitored from around the world. It supports open networks, making it easy to build distributed control systems, and it operates in a programming environment using general-purpose computers. Additionally, it allows for monitoring and maintenance of faults, operational data, and systems via the web, and data transmission in response to events is possible through email. 【Features】 ■ Easy-to-understand μGPC language ■ Easy construction of distributed control systems ■ Programming environment using general-purpose computers ■ Simulator that enables desktop debugging ■ Redundancy system support to improve system reliability ■ Web functionality for monitoring PLC status and IO conditions *For more details, please refer to the PDF materials or feel free to contact us.

• controller

The "VF66R" is a high power factor converter that significantly suppresses inverter power supply harmonics and can reduce the total current distortion rate to below 5%. It enables continuous regenerative operation and can instantly respond to steep load fluctuations, greatly enhancing the system's braking capability. Additionally, it allows for the connection of multiple inverters (common converter method), effectively utilizing regenerative energy, eliminating the need for braking devices, and enabling space-saving solutions for the system. 【Features】 ■Significantly suppresses power supply harmonics ■100% continuous power regeneration operation is possible ■Energy-saving and space-saving ■Supports open network communication ■Equipped with 120-degree conduction mode *For more details, please refer to the PDF document or feel free to contact us.

• converter

The "VF66B" is an inverter capable of driving induction motors and ED motors, equipped with five modes in one unit, and can accommodate a wide range of applications. The PC tool "VF66 PC Tool" provides strong support from adjustments after installation to maintenance. By programming with the control block editor and incorporating it into the inverter, the application of the inverter's built-in PLC function is possible. We customize the motor control and sequence functions of the inverter to provide the most suitable inverter for your system. 【Features】 ■ A versatile inverter with five modes in one unit ■ Customization features for the inverter tailored to the system ■ Support for design and adjustments ■ Reduced running costs (when applying ED motors) ■ Our unique auto-tuning *For more details, please refer to the PDF materials or feel free to contact us.

• inverter
• Inverter

The "Automotive Testing System" is a support system aimed at shortening the development period for next-generation vehicles and improving performance. It reproduces engine behavior using a dynamometer that boasts industry-leading low inertia. It supports various tests including "EV/HEV testing," "engine testing," and "FF transaxle testing." Not only does it incorporate drive technology unique to motor manufacturers, but it is also composed of our proprietary technology, considering ease of use and safety for customers, including mechanical systems and measurement control panels. 【Features】 ■ Reproduces engine behavior using a dynamometer with industry-leading low inertia ■ Equipment configuration tailored to customer ease of use and the characteristics of the test specimen ■ Control and measurement operation systems customized to customer requirements ■ Compact system reduces installation space ■ Supports testing for EVs and HEVs *For more details, please refer to the PDF materials or feel free to contact us.

• Automotive catalyst evaluation test equipment
• Testing Equipment and Devices

The "Disaster Prevention and General Emergency Use Toyo Cubicle-Type Power Generation Device" complies with the "Cubicle-Type Self-Generation Equipment Standards" of the Fire Service Act, and does not require a specialized generator room, that is, a non-combustible dedicated room. It can be easily installed not only in newly constructed buildings but also in existing buildings where it is difficult to establish a non-combustible dedicated room, such as on rooftops, in pump rooms, mechanical rooms, and substations. Additionally, it is equipped with a microcomputer, designed to be compact and lightweight, and operates in a user-friendly fully automatic manner. 【Features】 ■ Compact and lightweight, can be installed in an extremely small footprint ■ No dedicated generator room required ■ Fast starting performance ■ Smooth starting even at low temperatures due to equipment like cooling water heating elements ■ Adoption of an automatic maintenance operation circuit that performs maintenance operations at pre-set times ■ High reliability and user-friendly fully automatic operation *For more details, please refer to the PDF materials or feel free to contact us.

• Generators and transmission motors

We have consolidated the motor drive technology that we have cultivated for many years at Toyo Electric. We accommodate all applications, from general-purpose induction motors to high-speed and high-response vector control.

• others