アイ・ケー・ジー List of Products and Services

We would like to introduce our company's "Extruders and Extrusion Lines for Electric Wires." The communication cables in the wire manufacturing line include coaxial cable manufacturing equipment for LAN, data, CATV, etc. High foaming technology using nitrogen gas and fluoropolymer extrusion technology enable the production of high-quality products. Additionally, we offer components such as high-speed automatic dual winding machines, and we have various extruders available to suit different materials and applications. 【Overview of Single-Screw Extruders】 ■ MXI Series: Equipped with a new air-cooling system ■ NMR Extruder: For cross-linked PE and rubber materials, water-cooled ■ "F" Series: Extruders for fluoropolymer materials ■ Various extruders available to match materials and applications *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

We would like to introduce our company’s bi-directional parallel twin-screw extruder, the 'XTS Series'. The liner inside the barrel, coated with wear-resistant material, contributes to a longer lifespan. After prolonged use, it is possible to replace only the liner without changing the barrel. Additionally, we can set the L/D according to your requirements, as seen in the high-pressure output "36D," providing flexible solutions. 【Features】 ■ The liner inside the barrel is coated with wear-resistant material ■ Contributes to a longer lifespan ■ It is possible to replace only the liner without changing the barrel ■ Flexible solutions provided by setting L/D according to your requirements *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "CON Series" is a conical extruder widely used in various fields as a molding machine for pipes, corrugated pipes, technical profiles, window frame products, and more. Its excellent screw design is actively utilized today in the processing of various resins, including wood-filled materials. Additionally, it demonstrates outstanding performance as a pelletizer. 【Features】 ■ Widely used in various fields as a molding machine ■ Excellent screw design ■ Active in the processing of various resins ■ Outstanding performance as a pelletizer *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

"FORWARD-ExLC" is a multifunctional line controller primarily focused on comprehensive control and production management of extrusion molding lines. By using off-the-shelf software tools, data management of the molding line can be performed on a computer. It comes standard with feedback control for ratio control and pressure control using multiple extruders and various auxiliary devices. 【Features】 ■ Achieves comfortable operability and visibility with a 12.1-inch TFT display ■ Utilizes off-the-shelf hardware, considering long-term maintenance support ■ Enables data management of the molding line on a computer ■ Maximum number of motor control points: 4 ■ Maximum number of temperature control points: 128 (64 points for heating and cooling) *For more details, please refer to the PDF materials or feel free to contact us.

• controller

The extruder controller "Extruder Drive System Ver.10" that we handle enables global parts supply by using SIEMENS products. It comes standard with various features including process file functionality (recipes), trend graph functionality (logging), and calendar timer functionality. With options, comprehensive control and management are possible, from bulk control of multiple extruders to line control. 【Features】 - Achieves both operability and visibility with a 12.1-inch TFT wide display - Parts supply available anywhere in the world - Ability to restrict screens that users can operate (security measures) - Number of motor control points: 6 - Number of temperature control points: up to 128 points including heating and cooling *For more details, please refer to the PDF materials or feel free to contact us.

• controller

We would like to introduce the optional products for our single-screw extruders. The "Brake Block" features grooves machined into the lower part of the hopper, which improves the stability of material transport and increases the extrusion volume. The "Hopper Block" has a tapered design at the hopper opening, enhancing the stability of material feeding. Additionally, we offer the "Stepped Cylinder," which has varying diameters for each section of the cylinder, improving the resin temperature control performance in each zone. 【Features of Brake Block / Hopper Block】 ■ Easy to attach and detach from the outside ■ Capable of low-temperature plasticization ■ Significant effects on soft resin materials ■ Minimal reduction in extrusion volume even under high head pressure ■ Reduced decrease in extrusion volume during high-speed rotation *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "KMS Series" is an extruder suitable for research use with extremely small quantities. The motor capacity is 0.75 kW, and the screw rotation speed is 60 rpm. It is suitable for extrusion amounts starting from approximately 150 cc/hr. We offer the "KMS12" with a screw diameter of φ12 mm and the "KMS15" with a screw diameter of φ15 mm. 【Features】 ■ Ideal for research use ■ Suitable for extrusion amounts starting from approximately 150 cc/hr ■ Motor capacity: 0.75 kW ■ Screw rotation speed: 60 rpm ■ L/D: 25 *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

IKG Corporation provides a comprehensive range of services centered around extrusion machines, including manufacturing and molding technologies for various processes such as non-uniform molding, tube molding, and pipe molding. The "MVS Series" is a column-type vertical lifting sub-extruder. There are three types: the "H type," which is set horizontally, the "V type," which is set vertically, and the "A type," which is set at an angle. 【Specifications (excerpt)】 ■ Vertical lifting: Electric (Stroke: 500mm) ■ Rotation: Manual ■ Temperature control panel: Self-standing with casters *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

IKG Corporation provides a comprehensive range of services from manufacturing to molding technology, focusing on extrusion machines, including various molding processes such as profile molding, tube molding, and pipe molding. The "DHS Series" is a direct drive type sub-extruder with a column-type vertical lift. By directly connecting the motor and gearbox, we have improved the space-saving design and operability required for sub-extruders. 【Features】 ■ Direct drive type ■ Direct connection of motor and gearbox ■ Improved space-saving design and operability *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

The "CEL・CEL-A Series" is a space-saving type of multi-functional two-color molding extruder. A sub-extruder that can move up and down, back and forth, and rotate is positioned above the main extruder. With the adoption of "FORWARD ED6," it is possible to link multi-layer extrusion and take-up machines, making it suitable for quick product startup and management. 【Features】 ■ Space-saving ■ Mold setup: Easy centering on the same frame ■ Enables linkage of multi-layer extrusion and take-up machines with the adoption of "FORWARD ED6" ■ Suitable for quick product startup and management ■ Combination of two-color extruders *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

IKG Corporation provides a comprehensive range of services from manufacturing to molding technology, focusing on extrusion machines, including various molding processes such as profile molding, tube molding, and pipe molding. The "DDS Series" is an extrusion machine with a direct connection between the motor and the gearbox. It is maintenance-free, eliminating the need for drive belt replacement and adjustment. Additionally, the adoption of a high-torque gearbox ensures quiet operation and extends the lifespan of the gears. 【Features】 ■ Clean: No dust generated from the drive belt ■ Vibration-free: No vibrations from pulley and belt drive ■ Low noise: No vibration noise from the drive belt ■ Compact: No pulleys or pulley covers ■ Maintenance-free: No need for drive belt replacement or adjustment *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "MSZII Series" is a non-drying molding extruder for resins that require pre-drying, such as PET-G, ABS, PMMA, and wood powder composites. It allows for up to 3 vents, enabling the selection of machine specifications tailored to the resin and application, and performs non-drying extrusion. Quality improvement is possible due to the vent effect. 【Features】 ■ No need for hot air or dehumidifying drying equipment ■ Up to 3 vents possible ■ Machine specifications can be selected according to resin and application ■ Quality improvement due to vent effect ■ Reduction in eye mucus generation *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

IKG Corporation provides a comprehensive range of services centered around extruders, including manufacturing and molding technologies for various processes such as non-uniform molding, tube molding, and pipe molding. The "MS Series" consists of large extruders with a screw diameter of 100mm or more. Starting with the "MS100," which has a motor capacity of 75 to 110 kW, the lineup also includes models like "MS115" and "MS125." 【Specifications】 <MS100> ■L/D: 25–34 ■Motor Capacity (kW): 75–110 ■Extrusion Rate (kg/h) for Olefin: 100–300 *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

The "PMS Series" is an extruder that combines a highly effective heating and cooling cylindrical shape with a variety of screw shapes. It demonstrates excellent performance with general-purpose resins, TPO resins, and super engineering plastics. Extrusion at high rotation speeds is made possible by the adoption of a simple forced feeding mechanism (hopper block, brake block specifications, and grooved cylinder), allowing for low-temperature plasticization. 【Features】 ■ An extruder that combines cylindrical shapes with various screw shapes ■ Excellent performance from general-purpose resins to super engineering plastics ■ The main motor is inverter-controlled, enabling stable extrusion and maintenance-free operation ■ Adoption of a simple forced feeding mechanism ■ Low-temperature plasticization is possible even in high-speed rotation specifications *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

The "PMSG Series" is a high-output extruder for olefin-based resins. It employs specially processed cylinders to achieve low-temperature plasticization and a significant increase in extrusion volume. It is suitable for the molding of pipes, tubes, and sheets made from olefin-based resins such as PP and PE. 【Features】 ■ Utilizes cylinders with special groove processing ■ Achieves low-temperature plasticization and a significant increase in extrusion volume ■ Allows for downsizing of the extruder ■ Realizes space-saving and energy-saving ■ Ideal for the molding of pipes, tubes, and sheets made from olefin-based resins such as PP and PE *For more details, please refer to the PDF materials or feel free to contact us.

• Extrusion Machine

In the field of optical fiber (manufacturing equipment), we introduce the equipment from Nextrom, a top-class specialized manufacturer of optical fiber and cable manufacturing equipment with production bases in Finland. "OFC12 Preform Manufacturing Equipment" - Since 1985, Nextrom has been supplying optical fiber preform manufacturing equipment using the MCVD method (Modified Chemical Vapor Deposition). "OFC20 Optical Fiber Drawing Equipment" - Nextrom's OFC20 optical fiber spinning tower is compatible with high-speed SM fibers and can accommodate preform diameters of up to 200mm. "OFC35 Screening Equipment" - This equipment performs high-speed (up to 2700m/min) rewinding screening of optical fibers. For more details, please download the catalog.

• Other processing machines

The "TTS-HD (Theysohn Twin Screw-heavy Duty) series" of unusual pipes and tubes is a state-of-the-art parallel twin-screw extruder that follows in the footsteps of the well-received PAR series from the Austrian company Theysohn. It is equipped with a patented 3-shaft heavy-duty gearbox, with a total torque of 20,000 Nm in the TTS-HD108 model. The "CON series" conical machines are widely used in various fields as molding machines for pipes, corrugated pipes, technical profiles, window frame products, and more. Furthermore, due to its excellent screw design capabilities, it is now also effective in the processing of various resins, including wood-filled materials. For more details, please download the catalog.

• Other processing machines

"FORWARD ED-VI" is a multifunctional process controller that demonstrates effectiveness in production management and process management of extrusion molding lines, contributing to labor-saving and rationalization. It uses off-the-shelf hardware to enhance durability and standardizes the system, while also being flexible enough to accommodate custom specifications. Additionally, it employs ready-made touch panels, PLCs, and temperature controllers, taking long-term maintenance into consideration. 【Features】 ■ Effective in labor-saving and rationalization ■ Easy to operate with a clear TFT color 10.4-inch LCD screen ■ Consideration for long-term maintenance ■ Flexible support for custom specifications ■ Centralized management of up to six "FORWARD" units via a computer (optional) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The sheet film manufacturing line is ideal for producing thin and thick sheets of general-purpose plastics and engineering plastics. The extruder will be selected according to the line speed. I.K.G. Corporation offers a wide range of technologies centered around various molding devices and provides consistent services from proposals and offerings of machinery and molding technology to maintenance, all in response to customer needs. For more details, please download the catalog.

• Other processing machines

The strand cut system, equipped with various new mechanisms, eliminates the splashing of cooling water and employs a high-performance pelletizer that operates with low noise, resulting in fewer miscuts and enabling high yield granulation and recycling in the pellet manufacturing line. I.K.G. Corporation provides a wide range of technologies centered around heterogeneous molding devices, offering consistent services from proposals and provision of machinery and molding technology to maintenance, all tailored to meet customer needs. For more details, please download the catalog.

• Other processing machines

The high-performance twin-screw extruder "PMT-III Series" is an ideal twin-screw extruder for multi-purpose applications such as compounding high-value-added materials, engineering plastics, reactive processing, polymer alloys, and degassing. With a high-speed, high-torque gearbox, fully segmented screws, and a structure that allows individual barrel blocks to rotate 90 degrees, cleaning the inner surface of the barrel is easy, and repositioning the barrel blocks (vented side feed) is straightforward. (Optional) For more details, please download the catalog.

• Extrusion Machine

The Venturi-type vacuum tank is the VT-V series: a vacuum tank that employs a Venturi-type vacuum source. It enables high-speed molding of rigid and flexible tubes under low vacuum pressure, stabilizes the vacuum using a vacuum pressure regulator (VPR/SVR), and achieves outer diameter feedback control through vacuum pressure. It features two vacuum chambers: a low vacuum chamber that reduces sizing resistance and a high vacuum chamber that maintains outer diameter and roundness, making it ideal for medical use with a clean pump system. For more details, please download the catalog.

• Other processing machines

IKG Corporation's "Tube and Pipe Forming Line" accommodates a wide variety of products for general industrial pipes and tubes, medical tubes, precision tubes, and more. We offer a range of molds and sizing formers for both single-layer and multi-layer tubes and pipes. From material supply devices to extruders, molds, vacuum tanks, pullers, and winders, we provide a complete line. 【Features】 ■ Accommodates a wide variety of products for general industrial pipes and tubes, medical tubes, precision tubes, etc. ■ Molds for single-layer and multi-layer tubes and pipes, as well as sizing formers, are also available. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines

We would like to introduce our "Dysplastic Forming Line." It is used for automotive parts, construction materials, home appliance parts, industrial parts, and more. In addition to a suitable screw design tailored to resin materials, we propose an appropriate line configuration that matches the molding conditions, including sizing tanks, take-off machines, and cutting machines. 【Features】 ■ Applications include automotive parts, construction materials, home appliance parts, industrial parts, etc. ■ Suitable screw design tailored to resin materials ■ Proposal of an appropriate line configuration that matches molding conditions, including sizing tanks, take-off machines, and cutting machines *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Introducing the multi-color and multi-layer extruder. The space-saving dual-color molding extruder "Straight Type CEL Series and Slant Type CEL-A Series" is a compact, integrated extruder with a vertical sub-extruder positioned above the main extruder cylinder. The vertical sub-extruder can move up and down, back and forth, and rotate, making setup easy. By using the extrusion controller "FORWARD ED-VI," it enables quick startup for dual-color molding. The movable sub-extruder "MVS Series" comes in an H-type set horizontally and a V-type set vertically, while the "DHS Series" connects the motor and gearbox directly, enhancing space-saving and operability for the sub-extruder in a horizontal configuration. For more details, please download the catalog.

• Extrusion Machine

The precision single-screw extruder is ideal for precise and stable extrusion molding of general-purpose resins to super engineering plastics. In particular, it accommodates various elastomer resins and enables low-temperature, stable, and high-output extrusion by adding various optional specifications to the standard machine. We offer a variety of types, including the "DDS series," which features a clean direct drive system with no dust from the drive belt; the "DDV series," a direct drive single-screw extruder for energy-saving applications without drying, with a special vent port design; the "PMS series," a high-performance single-screw extruder (small) with a belt drive type; and the "MS series," a high-performance single-screw extruder (large) with a cylinder diameter ranging from 100mm to 300mm. For more details, please download the catalog.

• Extrusion Machine

This catalog is a comprehensive catalog of extrusion and molding equipment handled by IKG Corporation. It features a "Tube and Pipe Molding Line" that accommodates a wide variety of applications, including general industrial pipes and tubes, medical tubes, and precision tubes, as well as a "Special Shaping Line" for automotive parts and building materials. Please contact us if you have any inquiries. [Contents (excerpt)] ■ Tube and Pipe Molding Line ■ Special Shaping Line ■ Precision Single-Screw Extruder (High Output Type) ■ Precision Single-Screw Extruder (Multi-color and Multi-layer Type) ■ Controller *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine