神戸精密 List of Products and Services

The customer expressed a desire to unify the manufacturers of the sequencers in order to manage spare parts more stably while using various equipment. If the sequencer is changed, the entire control program must be modified. Our company primarily designs and manufactures equipment using Mitsubishi Electric sequencers, but we also support control systems from various manufacturers, including Fuji Electric and Omron, so we can accommodate such requests. [Case Overview] ■Objective - To unify the sequencers used in the equipment ■Result - Modified the control system to standardize control across equipment - Achieved a factory capable of stable operation *For more details, please refer to the PDF document or feel free to contact us.

• Other process controls

We would like to introduce a case study of the overhaul of an embossing stamping machine that we conducted. Even with old machines, by conducting an inspection and restoring parts, it is possible to make them usable again as they were before. We investigate embossing press machines from other manufacturers at the customer's site and carry out restoration work after discussing their requirements. Through meticulous repairs, we can revive machinery that has been buried. 【Case Overview】 ■Challenges - The manufacturer of the old machine no longer exists - There are no technicians who understand the technology from that time ■Results - By performing meticulous repairs, we can revive machinery that has been buried. *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce a case study of a built-in marking device in our existing manufacturing line. Although this line was introduced quite some time ago, there was a request to implement a marking device to enhance productivity and strengthen quality control. Previously, operators manually marked the test pieces, which posed a challenge due to the time and effort required for the marking process. As a result of incorporating the marking device and conducting meticulous design on the control system side, we were able to overcome this challenge. [Case Overview] ■Challenge - Operators manually marked the test pieces, which was time-consuming and labor-intensive. ■Result - Although reliability was required, meticulous design on the control system side allowed us to overcome the challenge. *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce a case of an overhaul of a spine stamping machine that we conducted. The machine was delivered about 20 years ago and had started to experience frequent issues related to precision and electrical components. Even if we wanted to perform an overhaul, the original contractor no longer existed, and there were no electrical schematics available, which created unfavorable conditions. Due to the age of the system and the unavailability of servo motors, we decided to switch the sequencer to the Melsec Q-Series and also change the servo motors. As a result, we were able to share type punches, improve product precision, and finely adjust the foil stamping conditions, while also consolidating data instructions. 【Case Summary】 ■Challenges - Frequent issues related to precision and electrical components - No original contractor available for the overhaul ■Results - Ability to share type punches - Achieved improvement in product precision *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce a case where our engine cylinder block inspection device was implemented in the motorcycle engine inspection process. This device checks for leaks caused by casting defects or machining errors after processing. The processing holes are sealed with the cylinder, and after immersion in the inspection water tank, air is injected to visually confirm air leaks and monitor any decrease in air pressure. 【Case Overview】 ■ Introduced Product: Engine Cylinder Block Inspection Device ■ Implementation Process: Motorcycle Engine Inspection *For more details, please refer to the PDF document or feel free to contact us.

• Defect Inspection Equipment

We would like to introduce a case of automating the supply of flange materials to the engraving machine at our company. In the past, the supply of materials for engraving flanges on steel pipe joints was done manually. With the introduction of an automatic engraving device, we implemented a system that picks up workpieces from stations with flange materials of different sizes and automatically supplies them to the engraving machine using a gantry loader, achieving automation of the supply of flange materials to the engraving machine. [Case Overview] ■ Issues - Material supply was done manually ■ Results - Achieved automatic supply to the engraving machine *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce a case where the marking process for identifying long steel pipes in the next stage was improved. In the engraving process for long steel pipes, the traditional method involved taking the materials from the storage area with a crane, and workers manually engraving them, which was a dangerous task. With the introduction of this device, long steel pipes are automatically selected and retrieved from the material stocker, loaded into the engraving device, and can be automatically engraved based on commands from a computer. 【Features】 ■ Issues - A dangerous task was being performed where workers manually engraved pipes taken from the storage area with a crane. ■ Results - Work time was reduced from 7 minutes to under 1 minute. - Engraving errors were eliminated with accurate markings. *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce a case study of our push-button switch assembly device. In the past, the embedded and riveting device for push-button switches used a mechanical (cam-type) mechanism, which required a lot of time for alignment and timing adjustments, and only veteran operators could perform the adjustments and maintenance. By adopting a cylinder-type mechanism instead of a mechanical one and implementing an electrically controlled structure, even younger operators can now perform adjustments and maintenance, significantly reducing the time required for maintenance tasks. 【Case Overview】 ■Challenges - Maintenance requires a lot of time and effort ■Results - Significant reduction in work time during maintenance - Adjustment tasks that could only be performed by veteran operators are now possible for younger operators as well *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine

We would like to introduce a case study of our CRT image adjustment device. In the line where CRT image inspection and adjustment are performed, operators visually inspected and adjusted the settings using adjustment knobs. However, due to the wide range of items that needed adjustment and the subjective nature of the inspection, there were variations in both work time and quality. With this device, we achieved stabilization of adjustment work quality and work time. The CRT positioning hand can accommodate sizes from 14 inches to 17 inches through its tracing function. 【Case Overview】 ■Challenges - Variability in adjustment time due to operator skill - Variability in quality due to subjective inspection ■Results - Elimination of variability in adjustment work time - Stabilization of adjustment quality *For more details, please refer to the PDF document or feel free to contact us.

• Other image-related equipment

We would like to introduce a case study of our rotating work table. In maintenance work for medium-sized circular parts up to Φ800mm, working on a fixed workbench (horse) can put a strain on the operator due to awkward postures and frequent movements. After the introduction of this device, the workability of maintenance tasks has significantly improved, and not only the rotating function but also the lift and tilt functions have greatly reduced the workload. [Case Overview] ■ Challenges - Working on a fixed workbench (horse) places a burden on the operator. ■ Results - Workability of maintenance tasks has significantly improved. - The lift and tilt functions have greatly reduced the workload. *For more details, please refer to the PDF document or feel free to contact us.

• Other work tools

We would like to introduce a case study of the introduction of our lapping machine for spline inner surface polishing. In the finishing process of gears used in precision machinery, spline inner surface polishing was performed manually. However, this task had significant variations in finishing quality and was essentially reliant on the intuition and experience of veteran workers. After the introduction of this machine, the tasks that were previously done manually were automated, allowing for consistent finishing quality to be achieved by anyone, at any time. 【Case Overview】 ■Challenges - Significant variations in finishing quality, relying on the intuition and experience of veteran workers. ■Results - Achieved stabilization of quality. - Achieved standardization of work. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce a case study of our engine oil filter separation and recovery device. Engine oil filters used in automobiles are replaced regularly along with oil changes, but due to the time and effort required for disassembly, separation, and recovery, they are often discarded as industrial waste and buried in the ground, leading to soil and water pollution, which negatively impacts the global environment. By utilizing this device, it is possible to disassemble the filters and separately recover the steel cans, filters, and oil. These can each be reused as recyclable resources. 【Case Overview】 ■Challenges - Disposed of as industrial waste and buried in the ground - Leads to soil and water pollution, negatively impacting the global environment ■Results - Enables disassembly of filters and separate recovery - Can be reused as recyclable resources, contributing to the prevention of environmental pollution and resource recovery *For more details, please refer to the PDF materials or feel free to contact us.

• Other environmental equipment

We would like to introduce a case study of our automatic Japanese character engraving machine. In the process of engraving on the spines of books, manual engraving work was traditionally performed. In the case of Japanese character engraving, the number of engraving tools used amounts to thousands, making it quite time-consuming just to search for the right tool. The automatic engraving machine selects the engraving tool from among 4,000 types based on pattern commands from a PC and performs the engraving automatically. This has enabled a cost reduction equivalent to 1.5 workers and an increase in the speed of the engraving process. 【Case Overview】 ■Challenges - Waste of labor costs - Waste of time searching for engraving tools ■Results - Cost reduction equivalent to 1.5 workers - Increased speed of the engraving process *For more details, please refer to the PDF document or feel free to contact us.

• Marking machine

We would like to introduce the flow of our service provision. First, please consult us with your requests, and we will consider proposals based on those requests. Once you are satisfied with the cost, specifications, and delivery time, we will enter into a contract, submit the finalized specifications, and upon your approval, proceed with design and production. During production, we maintain quality using our unique quality check sheets and shipping inspection standards. After the on-site construction and adjustments are completed, we will hand over the project upon your inspection and acceptance. 【Flow (Part)】 1. Consultation and Inquiry 2. Consideration of Proposal 3. Quotation 4. Contract 5. Finalization of Detailed Specifications *For more details, please feel free to contact us.

• Contract manufacturing
• Processing Contract

I would like to introduce the benefits of using jigs. By standardizing the fixing methods and implementing measures to prevent errors, work can be simplified, making it possible to reduce variations caused by the operator's experience. Additionally, since the same high-quality products can be mass-produced regardless of who operates the machine, the occurrence of defective products can be reduced. Using jigs allows for high-precision processing even with low-precision machines, enabling effective utilization of idle machinery. 【Benefits】 ■ Simplification of work ■ Standardization of quality ■ Reduction of setup time ■ Utilization of idle machinery ■ Cost reduction *For more details, please refer to the related links or feel free to contact us.

• Assembly Jig
• Processing Jig

Jigs are a general term for auxiliary tools used to support and guide the workpiece's position during processes such as machining and metalworking. They are used in various manufacturing processes, and by implementing them, it is possible to minimize product variation without relying on advanced skilled techniques, allowing for the rapid and mass production of identical-shaped products, which leads to improved work efficiency. Additionally, the quality of the products is influenced by the quality of the jigs, so jigs are generally required to have a precision that is more than double the required precision of the products. 【Benefits】 ■ Simplification of work ■ Uniformity of quality ■ Reduction of setup time ■ Utilization of idle machinery ■ Cost reduction *For more details, please refer to the related links or feel free to contact us.

• Processing Jig

We propose engraving on various materials, including metals, resins, and paper. Engravings that remain identifiable even after being exposed to the elements for many years. Engravings that can be identified without fading, even after processes such as painting or plating during manufacturing. We offer such "permanent engravings." Additionally, we provide total automation solutions that include everything from simple manual engraving machines to material supply, character extraction, and input into the next process. Please feel free to contact us with your requests. 【Features】 ■ Proposing engravings on various materials ■ Proposing engravings that do not fade even under harsh conditions ■ Entrust us with the automation of engraving machines *For more details, please refer to the related links or feel free to contact us.

• Marking machine

At Kobe Precision Co., Ltd., we offer free implementation of engraving tests and the creation of stamping samples. If you send us the material you would like to stamp, we will engrave it and deliver it to you, whether you are curious about "Can this be stamped?" or want to get a sense of the engraving. Customers who have utilized our engraving tests have expressed feedback such as, "It seems we can free workers from dangerous tasks," and "They considered various methods and continuously created samples, which was a great help." 【Product Lineup】 ■ KM75 Series ■ Fully Automatic Engraving Machine "KM55C" ■ Manual Engraving Machine "KM55AN" ■ Dot Marking Device "Technomark Multi4" *For more details, please refer to the related links or feel free to contact us.

• Marking machine

The responsibility of manufacturers for their products is becoming increasingly strict. It is now required that the history of products, such as the manufacturing location, manufacturing lot, and manufacturing time, can be traced even after they have been distributed to the market. There is a growing demand for various information to be printed as part of the marking (engraving), including numbers, symbols, manufacturing numbers, manufacturing dates, manufacturing locations, and lot numbers. As the amount of data for marking (engraving) increases, there is also a trend towards an increase in the demand for marking (engraving) using two-dimensional barcodes. *For more detailed information, please refer to the related links. If you have any questions, feel free to contact us.

• Marking machine

A marking, as the term suggests, is used to inscribe letters, numbers, symbols, and so on. Historically, markings were used as proof of ownership, but recently they are primarily used for industrial purposes. In the manufacturing process, they are used for printing on nameplates to display product types, manufacturing numbers, serial numbers, etc., reflecting a growing social awareness of clarifying the manufacturer's liability for their products, as well as the necessity for environmental conservation and effective resource utilization (recycling), leading to the use of industrial marking (marking) for traceability (manufacturing history management). In recent years, the demand for marking has been on the rise. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.*

• Marking machine

The "Cylinder Block Processing Jig" is a tool for machining the cylinder block of motorcycle engines. 【Features】 ■ For processing motorcycle cylinder blocks *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• others

The "cradle" fixture using a rotary index is a tilt-type fixture that allows machining of engine parts of equivalent class from all angles through pallet change. To reduce costs, it is intentionally designed with a welded structure; however, despite being welded, the internal piping is a key feature of this fixture. The flatness of the pad surface, which serves as the reference for the pallet, ensures a precision of within ±0.02mm in both the 90-degree and 180-degree directions. 【Features】 ■ Use of rotary index *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• others

"Variable Spiral Groove Processing" is a machining example using a rotary index. It is a basic A-axis machining, but the KITAGAWA center-through type 400φ index enables the processing of long, irregular shapes. Due to our integrated production system, we can quickly respond to sudden modifications or additional processing. [Features] ■ Machining using a rotary index ■ Use of KITAGAWA center-through type *For more details, please refer to the catalog. Feel free to contact us as well.

• Special Processing Machinery

The Automation and Labor-Saving Equipment Case Handbook clearly introduces examples of automation and labor-saving devices that Kobe Precision has developed so far. We hope that by looking at these examples, you can find hints for improvements in your manufacturing site. This collection includes cases such as "Case of the Book Spine Imprinting Device," "Case of Work Standardization Using a Wrapping Device," "Case of Labor Saving with a Rotating Work Table," "Case of CRT Image Adjustment Device," and "Case of Push Button Switch Assembly Device." For more details, please contact us or refer to the catalog.

• Other processing machines

Kobe Seimitsu's automatic marking machine has been significantly upgraded and is now available! With the adoption of a newly designed split body, the "KM-55 series" can now mark on thicker materials and products! It features user-friendly operability that allows for easy programming via PC connection, and in the event of a jam, quick recovery is possible thanks to the frame split design. The manual Y-axis type (AN) has eliminated the need for a dedicated keyboard, allowing for direct marking using a PC keyboard. We hope this will greatly enhance the productivity of your marking processes. For more details, please contact us or refer to the catalog.

• Marking machine

Kobe Seimitsu's automatic engraving machine has been significantly upgraded and is now available! The body rigidity has been greatly enhanced compared to the previous model, and it is newly listed as the KM-75 series, capable of deep engraving on thick materials and high-hardness materials. It features excellent operability with easy programming via computer connection, and user-friendly functions have been significantly expanded, including quick recovery from any potential jamming due to frame separation. We hope it will be useful in improving the productivity of your engraving processes. It supports direct engraving on stainless steel products, cast products, high-hardness materials with HRC 55 or lower, as well as embossing and foil stamping on leather products. (Foil stamping specifications) For more details, please contact us or refer to the catalog.

• Marking machine