クライム・ワークス List of Products and Services

We would like to introduce a case study on resin processing for mass-produced products. There were concerns about whether the molds would hold up due to the production quantity increasing more than expected. Even with prototype molds, nitriding can be applied, allowing for direct mass production, capable of producing tens of thousands of shots. 【Case Overview】 ■Challenges - Concerns about whether the molds would hold up due to the production quantity increasing more than expected. ■Results - Even with prototype molds, nitriding can be applied, allowing for direct mass production. - Capable of producing tens of thousands of shots. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study on resin processing for mass production prototypes. There were concerns about stabilizing product quality during mass production. The product is based on quality assurance in the process through process capability (CpCpk) and work standardization, but inspections are also conducted at suitable frequencies according to change points to ensure mass production quality. 【Case Overview】 ■Challenges - Concerns about stabilizing product quality during mass production ■Results - The mold for mass production was designed with modifications in mind - Mold corrections were made to meet dimensional tolerances during mass production - Inspections were conducted at suitable frequencies according to change points to ensure mass production quality *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce examples of resin processing for product development and actual design verification. There were challenges such as wanting to reduce development costs and needing prototypes in a short time frame. We provide prototype support tailored to quantity, delivery time, and budget, including total machining, vacuum casting, and 3D printing. 【Case Overview】 ■Challenges - Wanting to reduce development costs - Needing prototypes in a short time frame ■Results - By sharing the mold base for prototype molds, we achieved both low cost and short delivery time. - The molded products from the molds yielded test results equivalent to mass-produced items. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce examples of resin processing in specification examination and conceptual design. There was a challenge in needing high-difficulty prototypes, such as insert molding for busbars. Even with prototype molds, insert molding is possible, and we prevent potential issues that may arise during trials in advance through CAE flow analysis. 【Case Overview】 ■Challenge - Need for high-difficulty prototypes, such as insert molding for busbars ■Results - Short lead time for prototypes with insert molding made possible by our extensive mold design capabilities - Prevention of potential issues during trials in advance through CAE flow analysis *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study on resin processing for element technology development. There were challenges such as the desire for prototype molded products equivalent to mass production and the need to mold super engineering plastics. The electric injection molding machine owned by our company is used by many mass production manufacturers and is capable of molding equivalent to mass production. 【Case Overview】 ■Challenges - Desire for prototype molded products equivalent to mass production - Need to mold super engineering plastics ■Results - Molding equivalent to mass production is possible - Molding of super engineering plastics such as glass-filled PPS resin, PEEK resin, and LCP resin is also possible *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of metal processing for mass-produced products. There was a challenge that mass production manufacturers would not accept small quantities of mass-produced items due to their low cost. We provide suitable responses for small-scale mass production that align with lifetime quantities and launch schedules, and we ensure mass production quality assurance through inspections at appropriate frequencies based on changes. 【Case Overview】 ■ Challenge - Mass-produced items in small quantities have low costs, so mass production manufacturers do not accept them. ■ Results - We provide suitable responses for small-scale mass production that align with lifetime quantities and launch schedules. - We ensure mass production quality assurance through inspections at appropriate frequencies based on changes. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of metal processing for mass production prototypes. There was a challenge where the launch of the mass production manufacturer was delayed, and support for equivalent mass production items was requested. Depending on the customer's situation, we regularly provide support for mass production prototypes using various methods such as full cutting and sand casting. 【Case Overview】 ■ Challenge - The launch of the mass production manufacturer was delayed, and support for equivalent mass production items was requested. ■ Results - It is possible to provide "vertically launched mass production items" on a short delivery schedule using production equipment equivalent to that of the mass production manufacturer. - We also provide support for mass production prototypes using various methods such as full cutting and sand casting. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study on metal processing for product development and actual design verification. There was a challenge to confirm performance equivalent to that of mass production even for prototypes. We are well-known for our quick response to prototypes using materials (ADC12) that will be used in mass production, as well as for short lead-time prototypes through metal machining. 【Case Overview】 ■Challenge - To confirm performance equivalent to that of mass production even for prototypes. ■Results - We can produce prototype molds and provide prototypes made from molded products. - The skin layer using actual materials replicates that of mass production, yielding test results equivalent to those of mass-produced items. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We will introduce examples of metal processing related to specification examination and conceptual design. There was a challenge with the prototype manufacturer we commissioned, as they did not consider mass production feasibility. In the specification examination and conceptual design phase, we provide support for prototyping and development, closely working with the customer until the completion of the mass production drawings. [Case Overview] ■Challenge - The prototype manufacturer we commissioned did not consider mass production feasibility. ■Result - Proposals for suitable shapes and materials were made, considering how to produce at a low cost and with stable quality. - Support for prototyping and development was provided until the completion of the mass production drawings. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of metal processing for cutting product verification. There was a challenge in that we wanted to quickly order prototypes with a short lead time, but our existing suppliers were slow to respond with estimates and had long delivery times. Cutting product verification provides machined products with a short lead time using simultaneous 5-axis machining centers and CAM technology and processing know-how developed over many years. 【Case Overview】 ■Challenges - We wanted to quickly order prototypes with a short lead time, but our existing suppliers were slow to respond with estimates and had long delivery times. ■Results - In urgent cases, we can provide estimates within as little as one hour. - Even with short lead times, we guarantee quality through intermediate and final inspections. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of prototype to mass production and vertical startup conducted for an automobile manufacturer. The company faced the challenge of not being able to invest time or cost in small lot parts. We will carry out a vertical startup for mass production that responds to FMEA, cause-and-effect diagrams, and the varying quality requirements depending on the field and product. 【Case Overview】 ■Challenge - Unable to invest time or cost in small lot parts ■Results - Rapid mass production of flagship products and small lot parts - Responding with appropriate quality based on application and field *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case of interim production conducted for an automotive parts manufacturer. The company faced challenges such as taking too much time for mass production tooling, which made the mass production schedule tight, and wanting to transition directly from prototype to mass production. They were able to start mass production immediately after the prototype and conduct interim production using the prototype model until the mass production tooling was ready. 【Case Overview】 ■Challenges - Too much time taken for mass production tooling, leading to a tight mass production schedule - Desire to transition directly from prototype to mass production ■Results - Mass production started immediately after the prototype - Initial mass production items produced using the prototype mold *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

To medical device manufacturers, we would like to introduce a case study of prototype verification. The company faced the challenge of wanting to bring their product to market as quickly as possible. Prototype verification allows for the direct execution of quality improvement activities that determine the width of tapers and intersections by making minor adjustments to the molds used for prototyping. [Case Overview] ■ Challenge - Desire to bring the product to market as quickly as possible ■ Results - Reduced the duration of quality improvement activities - Conducted thorough verification of intersections and tapers in one go *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case of ultra-short lead time prototype molding for an electrical equipment manufacturer. There was little time until the manufacturer's layout, and it was particularly for insert molded products, which typically take longer. Ultra-short lead time prototype molding allows for rapid production of parts, accommodating any specifications, including insert molding. 【Case Overview】 ■Challenges - There was little time until the manufacturer's layout, and it was particularly for insert molded products that take longer. ■Results - Parts were produced very quickly. - Accommodated any specifications, including insert molding, thin-walled, and fine products. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of a verification trial conducted for an industrial equipment manufacturer. The company was facing the challenge of not having an environment to test new materials. The verification trial allows for verification challenges without any capital investment. 【Case Overview】 ■Challenges - No environment to test new materials ■Results - Easier to challenge new materials and technologies - Verification challenges without capital investment *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case of integrated speed mass production for an electrical equipment manufacturer. They were facing the problem of not being able to find a manufacturer willing to accept small lot mass production. Integrated speed mass production can respond with suitable quality depending on the application and field. [Case Overview] ■Challenge - No manufacturers willing to accept small lot mass production ■Results - From prototyping to mass production, we took care of materials and processing entirely - Responded with suitable quality depending on the application and field *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case study of small-lot speed mass production for an industrial equipment manufacturer. The company faced the challenge of not being able to spend time on the mass production launch of small-lot parts. With small-lot speed mass production, small-lot small parts can be obtained immediately. 【Case Overview】 ■ Challenge - Unable to spend time on the mass production launch of small-lot parts ■ Results - Small-lot small parts can be obtained immediately - Mass production using suitable methods based on production lot size *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case of integrated rapid prototyping for automotive manufacturers. The company faced challenges with the prototyping of product units that involve many processes. With integrated rapid prototyping, we can tackle complex parts that require multiple manufacturing methods. 【Case Overview】 ■Challenges - Prototyping of product units with many processes ■Results - Ability to challenge complex parts that require multiple manufacturing methods - Proposals for suitable manufacturing methods are also possible *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case of rapid prototyping with a short delivery time for an automotive parts manufacturer. There was little time before the parts competition, and it involved precision machining products with dimensions of just a few micrometers. We were able to deliver in as little as 5 days from the drawing, which lowered the barrier for high-difficulty parts. 【Case Overview】 ■Challenge - Little time before the parts competition, specifically involving precision machining products of a few micrometers. ■Result - Lowered barriers for high-difficulty parts. - Delivery in as little as 5 days from the drawing. *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

We would like to introduce a case of die-cast speed prototyping for automotive parts manufacturers. The company was spending a lot of time on the verification of cast parts, resulting in enormous prototyping costs. By verifying cast items early with die-casting, we were able to significantly reduce the yield of design verification. 【Case Overview】 ■Challenges - Verification of cast parts takes a lot of time, leading to enormous prototyping costs. ■Results - 30% reduction in prototyping costs - 40% reduction in delivery time *For more details, please refer to the related links or feel free to contact us.

• Processing Contract

Our company specializes in the early-stage production of prototype parts for verification in product development, from small-lot mass production to low-volume production. We perform metal cutting processing as well as mold and resin injection molding, with a motto of delivering high-precision products more quickly. 【Specialized Technologies and Products】 ■ Metal Prototype Processing - Ultra-short delivery times - Integrated processing - Compatibility with various materials ■ Resin Prototype Processing - Ultra-short delivery times - Development prototypes, mass production prototypes - Compatibility with various materials *For more details, please download the PDF or contact us.

• Processing Contract
• Contract manufacturing