野口製作所 List of Products and Services

"Press processing" refers to a plastic processing method that uses a mold made of metal, called a die, to sandwich sheet materials made of metals such as stainless steel, iron, and aluminum, thereby transferring and shaping the form of the die. This document provides an easy-to-understand explanation of the basic knowledge of press processing, including its history, types, processing flow, and advantages. Please take a moment to read it. [Contents] ■ What is press processing? ■ History of press processing ■ Types of press processing ■ Flow of press processing ■ Advantages of press processing ■ Disadvantages of press processing ■ Commitment of Noguchi Manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

This document introduces examples of press and deep drawing processing provided by Noguchi Manufacturing Co., Ltd. It features a variety of processing technologies, including "integrated drawing parts" that achieve integrated processing, improve productivity, reduce processes, and lower costs, as well as "aluminum drawing parts" that showcase smooth and beautiful deep drawing processing without cracks or cuts, even with soft materials like aluminum that are difficult to process. Additionally, we also introduce the applications, materials, and sizes of each product. We encourage you to take a look. [Featured Products (Excerpt)] ■ Parts for converting to rolling processing methods ■ Drawing parts with fixed legs ■ Drawing parts with bulges ■ Deep drawing parts made of stainless steel ■ Thin-walled tapered parts made of stainless steel *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

We would like to introduce Noguchi Manufacturing's "Flanged Round Shape Parts." Since the application is for hose joint components, we have achieved an optimal shape for inserting hoses. Typically, the break surface of a flange is imagined to be on the side or bottom, but to create a shape suitable for the application, we rounded the flange part without changing the inner diameter and provided the break surface on the inside. 【Specifications】 ■ Material: SPCE ■ Thickness: 0.8mm ■ Size: φ15×L30 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "Thin-walled Tapered Parts Made of Stainless Steel." These parts are used in the medical industry as components for indwelling needles. The thin-walled tapered shape, which is considered difficult to manufacture using machining methods such as cutting or pipe processing, has been realized through our fine deep drawing technology. 【Features】 ■ Ultra-fine deep drawing using stainless steel ■ Processing of thin-walled tapered shapes *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Noguchi Manufacturing, we are proposing VA (Value Analysis) through the conversion of cutting processed products to press processing. By utilizing servo press machines, we can adjust the stroke speed in several stages. We have successfully achieved the FCF method (cold forging of sheet metal + drawing processing) under optimal conditions by freely controlling the flow of material within the mold. 【Features】 ■ Uniform processing of product thickness ■ All plate thicknesses in the flange and drawing sections are finished uniformly ■ Material: SPCE t2.0mm ■ Significant cost reduction in material and processing costs compared to cutting products ■ Used for automotive parts *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Introducing Noguchi Manufacturing's "Deep Drawn Stainless Steel Parts." This product features rib processing aimed at increasing strength and preventing the rotation of mating parts. Rib processing is one method of enhancing strength by creating depressions. When increasing strength, one might typically think of thickening the material; however, simply thickening the material can lead to increased weight and larger product size, which are drawbacks. Therefore, we addressed this issue with rib processing. 【Features】 ■ Implemented rib processing aimed at increasing strength and preventing the rotation of mating parts. ■ Rib processing: A method of enhancing strength by creating depressions. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "Aluminum Drawn Parts." These parts are used in the automotive industry as temperature sensor components for air conditioning. Even with soft materials like aluminum, which are difficult to process, we provide smooth and beautiful deep-drawn parts without cracks or cuts. 【Specifications】 ■ Material: A1050 ■ Thickness: 0.3mm ■ Size: φ4×L24.0 　* Other sizes are available. * For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "Bulged Stamped Parts." This product features a bulging process (a shape processing that expands outward during the mold process) applied to the middle of the stamped part. It is used for water temperature sensor components for water heaters and coffee makers, among other applications, and is designed to secure O-rings. 【Features】 ■ A product with a bulging process applied to the middle of the stamped part (a shape processing that expands outward during the mold process) ■ Designed for water temperature measurement components, with a shape processed to secure O-rings *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "Fixed Foot Stamping Parts." By adding three feet to the two-stage stamping parts, they can be fixed by pressing against the counterpart parts and rotating, which has led to improved productivity. The three fixed feet have a slightly angled processing shape, allowing for assembly without play. 【Features】 ■ Three feet added to the two-stage stamping parts ■ Can be fixed by pressing against and rotating the counterpart parts, contributing to increased productivity ■ The three fixed feet have a slightly angled processing shape ■ Assembly without play is possible *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "Integrated Stamping Parts." Initially, we processed pipe parts and flange parts individually and produced them through press fitting, but we have achieved integrated processing with our deep drawing technology. This has resulted in improved productivity, reduced processes, and cost reduction. 【Features】 ■ The blank diameter of the initial flange part remains almost unchanged, and the stamping process is integrated (added). ■ The material ratio is minimized during processing. ■ Improved productivity, reduced processes, and cost reduction have been achieved. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce the "Method Conversion Parts for Bending Processing" from Noguchi Manufacturing. By eliminating additional processing during pipe fabrication, we have achieved cost reduction through increased productivity. Although a joint (a small gap) is created due to the bending shape, it can be replaced without issue since the intended use is for shafts. 【Features】 ■ The tip shape is cut first while in a flat plate state, and then a core is inserted in the middle for bending. 　* Initially, the tip shape was produced through additional processing at a pipe manufacturing company. ■ By eliminating additional processing, we have achieved cost reduction through increased productivity. ■ Although a joint is created due to the bending shape, it can be replaced without issue since the intended use is for shafts. * For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "SUS Mesh Stamping Parts." We have achieved three-layer stamping with different materials. Extremely fine stainless steel wire, which is prone to breaking, can be stamped without lubrication or cleaning. By evenly distributing the force applied during stamping in a circular manner, we have created a product that is beautifully woven with precise adjustments, resulting in a seamless trainer without peeling. 【Features】 ■ Stamping process that sandwiches Teflon sheets, a different material, between metal mesh (SUS φ0.1 × 100 MESH material) ■ Support for processing using Teflon sheet material with no cleaning required ■ Used for medical components *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Noguchi Manufacturing, we are proposing VA (Value Analysis) through the conversion of cutting processed products to press processing. By utilizing servo press machines, the stroke speed can be adjusted in several stages. We have successfully achieved the FCF method (sheet metal cold forging + drawing processing) by being able to freely control the flow of material within the mold under optimal conditions. 【Features】 - Uniform processing of product thickness - All plate thicknesses in the flange and drawing sections are finished uniformly - Material: SPCE t2.0mm - Significant cost reduction in material and processing costs compared to cutting products - Used for automotive components *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We would like to introduce Noguchi Manufacturing's "Micro Deep Drawing Press Processed Parts." Using micro deep drawing processing technology, we can achieve thin-walled tapered and multi-stage shaped products that are considered difficult to manufacture with machining methods such as cutting and pipe processing. This technology is adopted as an advanced technology in the medical industry, enabling micro deep drawing processing with an outer diameter of φ0.4mm and a wall thickness of 0.03mm. 【Features】 ■ Realization of ultra-fine medical parts ■ Micro deep drawing processing with an outer diameter of φ0.4mm and a wall thickness of 0.03mm ■ Ultra-fine deep drawing using stainless steel ■ Adopted as an advanced technology in the medical industry *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Nokuchi Manufacturing Co., Ltd. specializes in deep drawing of stainless steel. We provide high-quality products with well-equipped facilities and efficient processes. "Various sensor exterior components" are integrated formed parts of pressed pipe and flange. We have successfully achieved deep drawing processing using the commonly used SUS304 material. Furthermore, it allows for minimal thinning while maintaining wall thickness during forming. For more details, please contact us or refer to our catalog.

• Sensors

Noguchi Manufacturing Co., Ltd. specializes in deep drawing of stainless steel. We deliver high-quality products with well-equipped facilities and efficient processes. The "stamping of mesh materials for medical device components" involves a deep drawing process of a three-layer structure consisting of mesh, Teflon sheet, and mesh. We process the materials in such a way that the mesh does not break, allowing the three layers to be formed together. For more details, please contact us or refer to our catalog.

• Other machine elements

Nokuchi Manufacturing Co., Ltd. specializes in deep drawing of stainless steel. We deliver high-quality products with our well-equipped facilities and efficient processes. In the field of "automotive electrical components," Nokuchi Manufacturing Co., Ltd. has established the FCF method by adding cold forging technology to the deep drawing processing technology we have built up over the years. As a result, we have achieved high precision and high productivity. It is also possible to convert cutting products into pressed products, which can lead to overwhelming cost reductions. For more details, please contact us or refer to our catalog.

• Electrical equipment parts

"Micro deep drawing processing" refers to the deep drawing of SUS304L material. We perform deep drawing on materials with a thickness of 0.12 mm, up to a diameter of 1.1 mm and a length of 5.5 mm. This is a medical component with a production record of approximately 800,000 units per month. We have now successfully achieved mass production of even thinner sheets with finer deep drawing. Noguchi Manufacturing Co., Ltd. specializes in stainless steel deep drawing. We provide high-quality products with well-equipped facilities and efficient processes. For more details, please contact us or refer to our catalog.

• Other machine elements