鳥越樹脂工業 List of Products and Services

Our company has extensive experience in the design and mass production of beauty and health products sold through TV shopping and online. 【Examples of Production】 ■ Product: Shoulder and Neck Stretching Equipment ■ Product Overview: A new sensation that allows you to stretch your shoulders and neck simply by lying down at home for about 5 minutes a day. Based on the design, we provide a consistent system for structural design, production, quality control, and logistics, ensuring high quality for small lot demands. Additionally, if you are considering urgent product development, we can deliver products after mass production, assembly, inspection, and packaging in a short period. We will propose designs that consider the shape to prevent quality issues and assembly defects during mass production, and to minimize time loss due to redesigns, our development staff will handle everything in a streamlined manner. Please feel free to contact us when you need assistance. 【Features】 ■ Extensive track record in health and beauty products ■ We own molding machines ranging from 130t to 1300t, allowing us to meet a wide range of customer requests ■ We respond quickly to customer needs from molding to painting, even for small lots *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

Our company has extensive experience in the design and mass production of beauty and health products sold through TV shopping and online. 【Examples of Production】 ■ Product: Home care razor ■ Product Overview: Allows for grooming of underhair without direct contact with the skin. The focus on blade angle reduces the "prickly sensation" after cutting, which is a popular feature. Based on the design, we provide a consistent system from structural design, production, quality control, to logistics, ensuring high quality even for small lot demands. Additionally, if you are considering urgent product development, we can deliver after mass production, assembly, inspection, and packaging in a short period. We will propose shapes that consider quality during mass production and prevent assembly defects, and to minimize time loss such as redesigns, our development staff will handle everything in a streamlined manner. Please feel free to contact us when you need assistance. 【Features】 ■ Numerous achievements in health and beauty products ■ We own molding machines ranging from 130t to 1300t, meeting a wide range of customer requests ■ Quick response to customer needs from molding to painting, even for small lots *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts

Our company has a wealth of experience in the design and mass production of beauty and health products sold through TV shopping and online. 【Examples of Products】 ■ Product: Body Towel ■ Product Overview: A new sensation body towel that gently wipes the entire body. Based on the design, we provide a consistent system from structural design, production, quality, to logistics, ensuring high quality even for small lot demands. Additionally, if you are considering urgent product development, we can deliver after mass production, assembly, inspection, and packaging in a short period. We will propose designs that consider the shape to prevent quality issues and assembly defects during mass production, and to minimize time loss due to redesigns, our development staff will handle everything in a streamlined manner. Please feel free to contact us when you need our services. 【Features】 ■ Numerous achievements in health and beauty products ■ We own molding machines ranging from 130t to 1300t, meeting a wide range of customer requests ■ We respond quickly to customer needs from molding to painting, even for small lots *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

Our company has extensive experience in the design and mass production of beauty and health goods planned for TV shopping and online sales. 【Examples of Production】 ■Product: Foaming container for facial cleansing ■Product Overview: Allows anyone to easily create creamy facial cleansing foam Based on the design, we provide a consistent system from structural design, production, quality control, to logistics, ensuring high quality products even for small lot demands. Additionally, if you are considering urgent product development, we can deliver after mass production, assembly, inspection, and packaging within a short period. We will propose designs that consider the quality during mass production and prevent assembly defects, and our development staff will handle everything in a streamlined manner to minimize time loss, such as redesigning. Please feel free to contact us when you need assistance. 【Features】 ■Numerous achievements in health and beauty goods ■Possess molding machines ranging from 130t to 1300t to meet a wide range of customer requests ■Quickly respond to customer needs from molding to painting, even for small lots *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

At Torigoe Resin Industry, we possess measuring equipment that combines the capabilities of both three-dimensional measuring machines and 3D scanners. Previously, measurements were taken with each device separately, requiring analysis of each set of data. However, we can now replace molded items with 3D data and compare them to check for discrepancies in CAD data. This allows us to achieve the production of products with tighter tolerances without increasing labor hours, and we have been able to cater to a wide range of industries, including the automotive sector, where high precision is required. We can measure not only plastic products but also items made from other materials. If you have items you wish to measure, such as prototypes before injection molding or products after injection molding, please feel free to consult with us. We also accept single-item processing.

• 3D measuring device

Our company has a wealth of experience in the design and mass production of beauty and health products sold through TV shopping. Typically, it takes about six months from the creation of standard molds to mass production. However, once the broadcast is confirmed, we need to complete quality checks, mass production, assembly, inspection, and packaging within about three months. Therefore, before the broadcast is confirmed, we propose designs that consider the quality during mass production and shapes that prevent assembly defects. To minimize time loss due to redesigns, our development staff will handle everything in a streamlined manner. Based on the design, we provide a consistent system that ensures high quality in structural design, production, quality control, and logistics, even for small lot demands. Please feel free to contact us when needed. 【Features】 ■ Extensive experience in health and beauty products ■ Equipped with molding machines ranging from 130t to 1300t to meet a wide range of customer needs ■ Quick response to customer requests from molding to painting, even for small lots *For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

Our company offers a comprehensive service from the design and prototyping of plastic products to mass production and quality assurance, and we also accommodate the production of one-of-a-kind items for research and exhibition purposes. Do you have any concerns regarding requests for one-of-a-kind productions, such as the following? - I want to create something with high precision in shape/dimensions... - I can't secure a substantial budget for molds due to the small quantity... - I would like to shorten the production period as much as possible... We have a proven track record of responding to a wide variety of requests, including the production of high-design GT car bodies, bumpers used in WRC competitions, and bodies for unmanned submarines. Additionally, leveraging our experience and skills from handmade prototyping, we contribute to cost reduction and shortening of production times. *We have even delivered items that were said to take two months to produce in just two weeks. We also accept painting for the produced items. By applying paint in addition to shaping, we deliver them in a state ready for immediate use as exhibition pieces. We strive to create high-quality products while minimizing the burden on our customers. If you are having trouble with requests for one-of-a-kind productions for research or exhibition purposes, please feel free to consult with us. *For more details, please download the materials or contact us through our company website.

• Prototype Services

Providing a salon-like washing experience in your home shower. The cup gently stretches when applied to the scalp, recreating the soothing hand-washing experience of a beauty salon! The water circulates within the cup, warming the scalp, which opens the pores and thoroughly rinses out the shampoo. With the development capabilities of plastic products that our company has cultivated, we have achieved a "pleasant washing experience." Even within plastics, there are various degrees of hardness (softness) of materials. We pursued those that feel good on the scalp and have a pleasant shape. This product was born from repeated real-life testing of prototypes. We hope you will also take an interest in our product development through this product. Our company also accepts OEM planning, development, and production. We can assist you from the conceptual stage regarding the performance and shape of the products you wish to create. We will support you in areas that require specialized knowledge (such as mold making and single-item processing), so please feel free to consult with us. We particularly have expertise and equipment related to plastic products.

• Injection Molding Machine

This is an item designed to create fine bubbles from facial cleansing products. By using a "cup" instead of the traditional "net," you can create surprisingly fine bubbles without any special techniques. It is easy to care for after use, allowing for a gentle and simple daily cleansing routine for your skin. Our development team has repeatedly experimented to determine the most suitable shape for creating "fine bubbles," resulting in this design. This product embodies our company's design capabilities in working with plastics. *This product is made using injection molding. We hope that through this product, you will also take an interest in our product development. Our company also accepts OEM planning, development, and production. We can assist you from the conceptual stage regarding the performance and shape of the products you wish to create. We will support you in areas that require specialized knowledge (such as mold making and individual processing), so please feel free to consult with us. We particularly have expertise and equipment related to plastic products.

• Other safety and hygiene products

Our company will develop products while listening to our customers' requests. We will conduct structural considerations to meet the required specifications of the products and make proposals accordingly. We will perform strength analysis using software, prototype through cutting, and conduct necessary evaluations such as durability testing before mass production. The IKOU portable chair is one of the products developed through this repeated process.

• Contract manufacturing

Ultrasonic vibration enables the welding of resin materials. It is applicable to products in various fields, including automotive parts, home appliance parts, and miscellaneous goods. 【Features】 ■ Instant bonding allows for production in a short time. ■ Welding can be done only at the welding interface without damaging the product's appearance. ■ Airtight welding is possible. ■ Single-item processing is also available. Please feel free to contact us for more details.

• Other processing machines

This device combines the capabilities of both a three-dimensional measuring machine and a 3D scanner, eliminating the need for separate analyses of data measured by each device. It is now possible to combine data from both sources for measurement. In addition to measuring the entire product, it allows for the setting of measurement locations at will, reducing the time and labor required for measurement. It can measure not only plastic products but also items made from other materials. If you have any items you would like to measure, such as prototypes before injection molding or products after injection molding, please feel free to consult with us. We also accept single-item processing.

• 3D measuring device

We respond widely to inquiries regarding automotive parts, health and beauty goods, and other plastic components. Additionally, based on the know-how cultivated from various manufacturing methods such as injection molding and foam material molding, we propose optimal products. We also accept single-item processing. Examples include the bodies of GT cars, bumpers used in WRC practices, and the bodies of unmanned submarines. Please feel free to contact us when you need assistance. 【Prototyping (Partial)】 ■ Blow Molding ■ Casting ■ Vacuum Forming ■ Injection Molding ■ FRP・GFRP *For more details, please refer to the PDF materials or feel free to contact us.

• Prototype Services

We would like to introduce our "Automotive Resin Parts." With our well-equipped production system capable of responding to mass production needs, we have experience and achievements in producing automotive resin parts from small lots to mass production, earning high evaluations. Based on design, we provide a consistent system for structural design, production, quality, and logistics, ensuring high quality products even for small lot demands. Please feel free to contact us when you need assistance. 【Features】 ■ Providing high-quality products for interior and exterior parts with a consistent system ■ Owning molding machines ranging from 130t to 1300t to meet a wide range of customer requests ■ Quickly responding to customer needs from molding to painting, even for small lots ★ The 1300t molding machine, which is owned by few companies, can also handle small quantity molding. We can accommodate molding during the prototype stage as well as in mass production. * For more details, please refer to the PDF materials or feel free to contact us.

• Other Auto Parts

Our company started in 1984 as a prototype manufacturing company for automotive resin parts. Under the spirit of "challenging" that we established at the time of our founding, we constantly think about how we can achieve our goals. In the midst of changing values, diversification, and globalization of needs, a significant challenge and driving force for us is how we can enhance customer satisfaction and trust. For the manufacturing industry, we consider high quality and high productivity as fundamental concepts, promoting thorough quality control and production management. We maintain a flexible system to introduce new information and technologies necessary for this, and above all, we derive joy from dedicating ourselves to our customers, which serves as the energy for our growth, allowing us to continuously create bright and positive possibilities for the future. 【Business Activities】 ■ Prototype manufacturing of various plastic products ■ Design and mass production of automotive resin parts ■ Development and mass production of our own health and beauty miscellaneous goods ■ Manufacturing of seat design panels for aircraft interiors ■ Manufacturing of industrial resin products *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services

At Torigoe Resin Industry, we provide parts that require dimensional accuracy, such as the production of aftermarket parts for various automobile manufacturers. We carry out everything from production preparation planning, design and product development, mold making, to production in a consistent manner. We are capable of small lot production ranging from 50t to 3000t, including the production of large bumpers weighing 2500t and spoilers weighing 1300t, as well as painting and plating services. 【Features】 ■ Production of aftermarket parts for various automobile manufacturers ■ Comprehensive services from design, prototyping, mass production to logistics ■ Small lot production possible from 50t to 3000t ■ Painting and plating services available *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototypes using "vibration welding." We can weld resin materials, which are increasingly being used as alternatives to metals. We cater to products in various fields, including automotive parts and home appliance components. 【Features】 ■ Capable of welding resin materials ■ Supports products in various fields, including automotive parts and home appliance components ■ Table dimensions: 1360W × 600D × 860H *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we conduct prototype painting. We can paint items ranging from small parts to large ones (up to bumper class). 【Features】 ■Prototype painting ■Support for small to large items *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototype production of vacuum-formed bodies. Small parts are manufactured through cutting processes, and assembly is done by fitting to the actual parts. Since the back parts undergo secondary processing, we can accommodate variations in the counterpart items. Our technical capabilities, information-gathering skills, and flexible thinking have brought everyday items such as automotive parts, home appliances, and office automation equipment to life. 【Features】 ■ Small parts are manufactured through cutting processes, and assembly is done by fitting to the actual parts. ■ Back parts undergo secondary processing, allowing for accommodation of variations in counterpart items. ■ Bringing everyday items such as automotive parts, home appliances, and office automation equipment to life. *Please feel free to contact us for more details.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototype production of FRP bodies. We provide a consistent service from mold data creation to molding and finishing, tailored to our customers' requests. We can achieve integrated molding of complex shapes, resulting in higher strength than segmented products. 【Features】 ■ Consistent production tailored to requests ■ Integrated molding of complex shapes is possible ■ Higher strength than segmented products *Please feel free to contact us for more details.

• Contract manufacturing

At Torigoe Resin Industry, we are prototyping "inspection jigs." We will consider specifications and manufacture them according to their intended use. By changing materials, we can reduce costs. We also accept single-item processing. The items to be inspected are mainly plastic products, but we can also accommodate other materials. Single-item processing is also available. 【Features】 ■ Specifications are considered and manufactured according to the intended use. ■ Costs can be reduced by changing materials. *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototypes using "injection molding." Since we can produce products with standard materials, we can create items equivalent to mass production. Additionally, we can accommodate insert molding. We create simple molds to reduce costs. As the quantity of products increases, the cost benefits also increase. 【Features】 ■ Products can be made with standard materials. ■ It is possible to produce items equivalent to mass production. ■ Insert molding is supported. ■ We can create simple molds to reduce costs. ■ As the quantity of products increases, cost benefits also increase. ■ We can accommodate various plastic products. ■ We also accept single-item processing. *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototype production using "reinforced fiber plastic." This is effective when manufacturing large products as a single piece. There are glass fiber reinforced resin and carbon fiber reinforced resin. 【Features】 ■ Effective for manufacturing large products as a single piece ■ Glass fiber reinforced plastic (GFRP) ■ Carbon fiber reinforced plastic (CFRP) *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototypes using "blow molding." Since we can mold products with standard materials, we can produce items equivalent to mass production. We also support insert molding. Unlike injection molding, which requires molds, we can reduce costs by using simple molds. Additionally, since we can attach parts afterward, further cost reduction is possible. We also accept single-item processing. 【Features】 - Products can be made with standard materials. - We can accommodate insert molding. - Cost reduction is possible by creating simple molds. - Cost reduction is possible since parts can be added afterward. - Mold attachment sizes can accommodate up to 800×500. *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototypes using vacuum forming. "Vacuum forming" is a method suitable for prototyping INJ products with few back parts. We can accommodate items ranging from small to large, and the table dimensions of our vacuum forming machine are 1400×1800. We also accept single-item processing. 【Features】 ■ A method suitable for prototyping INJ products with few back parts ■ Accommodates items from small to large ■ The table dimensions of the vacuum forming machine are 1400×1800 *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we conduct prototype production using casting. We create products made of urethane and epoxy resin that are "visually and tactilely close to the actual materials." We can produce equivalents to ABS, PP, acrylic, and rubber. We can accommodate detailed shapes and produce multiple units (approximately 25). Single-item processing is also available. 【Features】 - Products made of urethane and epoxy resin that are close to actual materials - Capable of producing detailed shapes - Able to produce multiple units (approximately 25) - Often created as prototypes using injection molding (INJ). *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototypes through trimming processing. High-precision trimming work using 3D data is possible. The table size is 2100×1800. 【Features】 ■ Prototyping through trimming processing ■ High-precision trimming work using 3D data ■ Table size is 2100×1800 *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we perform cutting processing on plastics and lightweight metals for prototyping. We can machine various resins such as ABS, PP, PA, PE, PMMA, Chemwood, and lightweight metals like aluminum, ZAS, and stainless steel. Verification can be conducted with standard materials, making it suitable for small quantities. We can produce items using the necessary materials in the required areas. It can also be used to confirm the combinations of various parts before mold production. We also accept single-item processing. 【Features】 ■ Prototyping through cutting processing ■ Verification possible with standard materials ■ Suitable for small quantities ■ Ideal for reproducing counterpart items ■ Surface treatment possible after processing *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we are conducting prototypes using powder molding. It is the optimal method for parts that require fitting, such as hinges and claws, while emphasizing strength. Basically, one-off items are the mainstream, and we can accommodate everything from small to large items. We respond to short lead times, making it ideal for shape confirmation. 【Features】 ■ Prototyping using powder molding ■ Optimal for parts that require fitting and emphasize strength ■ One-off items are the mainstream ■ Accommodates everything from small to large items ■ Ideal for shape confirmation *For more details, please feel free to contact us.

• Contract manufacturing

At Torigoe Resin Industry, we offer a wide range of consultations for automotive parts, health and beauty miscellaneous goods, and other resin components. The "3D printer" achieves high-resolution molding with a layer pitch of 15μm by adopting an inkjet method. It has the precision to fit together snugly when assembled. The molding dimensions of the 3D printer are 297×210×200. 【Features】 ■ High precision and high toughness ■ Precision high enough for fitting ■ Support material can be removed simply by soaking in water *For more details, please feel free to contact us.

• Contract manufacturing