近藤製作所 List of Products and Services

We would like to introduce our "Logistics Automation" using our gantry robot image processing system. Starting with the low-profile, space-saving "Compact Palletizer Gantry," we also offer the "Wide Palletizer Gantry" for heavy and wide-range transportation, as well as "Collaborative Robots" that can work alongside operators without barriers. Our vision system can also accommodate depalletizer systems (unloading operations). Please feel free to contact us for inquiries. 【Palletizer System】 ■Gantry ・Compact Palletizer Gantry ・Wide Palletizer Gantry ■Robot ・Collaborative Robot ・Robo-Gantry *For more details, please download the PDF or feel free to contact us.

• Other FA equipment
• Other conveying machines
• Transport and handling robots

We offer a "Palletizer Gantry for Parts Boxes" that is ideal for loading and unloading parts boxes. It allows access from all four sides with pallet conveyors, AMRs, and case conveyors, providing complete freedom in overall layout. It can clamp boxes of various sizes. Please feel free to contact us when you need assistance. 【Features】 ■ Compatible with boxes that have lids ■ Suitable for low ceilings ■ Space-saving compared to robots ■ Complete freedom in overall layout ■ Can clamp boxes of various sizes *For more details, please download the PDF or feel free to contact us.

• Other FA equipment
• Other conveying machines
• Transport and handling robots

We would like to introduce the "Robo Kit" that we handle. Thanks to the one-base configuration of the device, it can be immediately operational with teaching only at the machine's clamping part. It can be installed on various machines, including retrofitting existing equipment. Additionally, the robot stand can be rotated 90 degrees to secure the work area. Please feel free to contact us when you need assistance. 【Features】 ■ Low cost ■ Easy installation ■ Maintenance-friendly ■ Compatible with various machines *For more details, please download the PDF or feel free to contact us.

• Other FA equipment
• Other conveying machines
• Transport and handling robots

The "Robogantry Series" is a product that combines a gantry loader and a robot arm. With a compact design that reduces unnecessary axes, it can flexibly adapt to complex lines such as lathes and machining centers. Additionally, it can be equipped with an oil guard on the main body, making it easy to prevent coolant splatter. By reviewing the number and capacity of motors, we have achieved a low price. 【Features】 ■ Space-saving ■ Improved environmental resistance ■ Multi-process ■ Low price *For more details, please download the PDF or feel free to contact us.

• Other FA equipment
• Other conveying machines
• Transport and handling robots

This catalog introduces the "FA Systems" that we handle. It includes the space-saving "Gantry Series" for overhead transport, installation-type and ceiling-mounted "Robot Systems," and the "Stocker Series," which allows for the selection of stockers based on various applications and situations. The content is designed to be easy to reference when selecting products. Please make use of our products, which have been developed through the accumulation and evolution of know-how. 【Featured Products】 ■Gantry Series ■Robot Systems ■Stocker Series ■Palletizers & Picking ■Inspection Machines & System Control ■Hand & Chuck Robot Peripheral Equipment *For more details, please download the PDF or feel free to contact us.

• Other FA equipment
• Other conveying machines

We would like to introduce our "Robot Cart." Since it is cart-style, it can be easily moved and is compatible with various machines and peripheral devices, such as conveyors and stockers, making it a versatile product. Additionally, with the positioning unit (auto hand changer), easy restoration is also possible (optional). Please feel free to contact us if you have any requests. 【Features】 ■ Easy relocation and installation ■ Versatility ■ Easy restoration (optional) *For more details, please download the PDF or feel free to contact us.

• Trolley

At Kondo Manufacturing, we handle "Large Transport Hand & Chuck." By adopting a direct drive system, we have achieved high gripping force and long stroke with our lightweight high gripping force hands, the "HHC Series / HHD Series," as well as a space-saving design for lightweight high gripping force chucks, the "CKT Series / CKU Series," among various other lineups. We can make proposals tailored to our customers' needs. 【Partial Lineup】 ■ Lightweight High Gripping Force Hand: HHC Series / HHD Series ■ Dustproof and Waterproof Lightweight High Gripping Force Hand: HHE Series ■ Lightweight High Gripping Force Chuck: CKT Series / CKU Series ■ Thin Long Stroke Chuck: CKJ Series ■ Thin Long Stroke Hand (Two-Jaw Type): CKJB Series, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other conveying machines

A compact palletizer gantry ideal for loading and unloading tasks such as cardboard. With a lightweight and compact design, it can accommodate low ceilings (below 3m), reducing floor space by 50% compared to robot systems, and can achieve automation with a floor load capacity of 500kg or less (can be implemented on the second floor as well). As an option, we also offer a clamp unit capable of various shapes and image recognition utilizing 3D vision.

• Palletizer

The "HHCT" is a heat-resistant, high-rigidity hand that achieves high gripping force and long stroke through a direct drive system. By adopting a T-type slide guide that is resistant to impact, it is also compatible with long claws. Please feel free to contact us if you have any requests. 【Features】 ■ Achieves heat resistance up to 150°C ■ Equipped with air purge function ■ Comes with a heat shield plate mounting tap *For more details, please download the PDF or contact us.

• Other industrial robots
• Other machine elements

The "KHB" is an auto hand changer alignment device that enables automatic setup changes by robots, achieving automation of diverse products and processes on production lines. It is more compact and has achieved a 20% weight reduction compared to the previous model, KHA (compared to our company). We offer models that are more precise, lightweight, and compact. 【Features】 ■ High precision, high rigidity, and long lifespan with a repeatability of ±0.003 ■ Built-in disengagement assistance mechanism ■ A wide range of optional selections available *For more details, please download the PDF or contact us.

• Other machine elements
• Other industrial robots

The "LHC" is a parallel hand that allows for the exchange of only the guide part, thereby reducing setup change time. It has a repeatable attachment and detachment accuracy of less than 0.05mm. The guide part can be replaced with a single touch. Please feel free to contact us if you have any requests. 【Features】 ■ Reduced setup change time due to the exchange of only the guide part ■ Lightweight and compact design ■ Achieves centering accuracy of ±0.05mm *For more details, please download the PDF or contact us.

• Other machine elements
• Other industrial robots

Integrated lighting and image sensor: 'Different Product Sensor.' A super compact high-performance camera is embedded in the center of the LED lighting, achieving both miniaturization and high precision of the sensor. Additionally, it has significantly reduced costs compared to conventional sensors. The Different Product Sensor addresses the concerns you have had with previous sensors. 【Features】 〇 Achieves significant cost reduction compared to general image sensors 〇 Can be easily installed in narrow spaces 〇 Automatically sets the optimal identification standard 'threshold' to distinguish between acceptable and unacceptable products 〇 Increases the number of registered images of acceptable and unacceptable products to improve discrimination accuracy 〇 Can distinguish between 13 different items, including various areas, shapes, and colors 〇 Meets diverse customer needs through the combination of camera and software *For more details, please download the PDF or feel free to contact us.

• Sensors

The information catcher quantifies various factors that hinder the efficiency of the production process and makes the issues apparent. We offer three models that specifically monitor the conditions of the key factors: "machines," "people," and "progress." 【Features】 - Input signals can be received via a light sensor from the display of the machinery. - The main unit comes standard with Ethernet connectivity, allowing for networking. - Choose from the standard 3 series: [Machine Factors, Human Factors, Tool Change, Progress]. - Affordable low price. *For more details, please download the PDF or feel free to contact us.

• Production Management System

Deliver light to the bottom of the hole to detect foreign objects and scratches. Illuminate the entire large workpiece and perform positioning through image processing. 【Features】 〇 PDR-□□□□C Series When used at high temperatures, the brightness of LEDs deteriorates. This LED lighting is suitable for image inspection with consistent brightness by thoroughly suppressing heat generation. Additionally, by tilting the LEDs, the illuminance has been increased by 1.5 times. 〇 PDR-□□□□KC Series (with diffusion plate) By diffusing the light from the LEDs to create a uniform emission surface, reflections and unevenness of the LEDs are minimized. *For more details, please download the PDF or feel free to contact us.

• LED lighting

Our company is developing its business based on four divisions: the Optoelectronics Division, the Mechatronics Machinery Division, the Mechatronics Equipment Division, and the Automotive Parts Division. We mainly handle products such as hands, chucks, robot peripheral devices, and automotive parts. By actively expanding not only in Japan but also in Asia, North America, and China, we strive to be a close partner to our customers, always focusing on proposals and responses. 【Business Overview】 ■ Optoelectronics Division ■ Mechatronics Machinery Division ■ Mechatronics Equipment Division ■ Automotive Parts Division *For more details, please download the PDF or feel free to contact us.

• Machine elements
• Other analytical and testing equipment
• Auto Parts

The "QRB Series" is an automatic centering device equipped with an overload prevention function. It is capable of detecting overload due to lateral loads at the total load and handling position, and it allows for the selection of two-way or three-way claws. By adopting a resin body, it achieves a lightweight and compact design, along with a low price due to its simple structure. 【Features】 ■ Equipped with overload prevention function ■ Lightweight and compact ■ Low price due to simple structure ■ Choice of two-way or three-way claws *For more details, please download the PDF or feel free to contact us.

• Machine elements
• Other analytical and testing equipment
• Other factory equipment and parts

The "RJA Series" is a rotary joint for robots with 4 air lines and 4 electrode wires. It features a slim, lightweight design with low friction and includes fixed bolts that allow for direct attachment to the robot. We also offer a variety of other robot peripheral devices, so please feel free to contact us. 【Features】 ■ Slim ■ Lightweight ■ Low friction ■ For robots with 4 air lines and 4 electrode wires ■ Includes fixed bolts for direct attachment to the robot *For more details, please download the PDF or feel free to contact us.

• Machine elements
• Piping and Piping Parts
• Piping parts

The "HMF Series" features a small, lightweight, and compact parallel hand, with a low overall height that effectively utilizes limited space. The stroke of the claws is long, eliminating the need for dual adjustments. Additionally, the double piston mechanism provides powerful gripping force. It is also possible to use food-grade grease (NSF H1) as an option, making it suitable for food manufacturing processes. 【Features】 ■ Small, lightweight, and compact ■ Powerful gripping force ■ Long stroke to accommodate both large and small workpieces ■ Specifications for food manufacturing processes (optional) *For more details, please download the PDF or feel free to contact us.

• Machine elements
• tool

The "HLG Series" is an ultra-compact, thin, and lightweight hand with a body weight of only 47g. It has an ultra-thin body height of 17.5mm, and it is also possible to install an open/close confirmation sensor. It is suitable for transporting small workpieces. In addition, we offer a variety of hand and chuck products, so please feel free to contact us. 【Features】 ■ Body weight of only 47g ■ Body height of 17.5mm ■ Installation of an open/close confirmation sensor is possible ■ Ideal for transporting small workpieces *For more details, please download the PDF or feel free to contact us.

• Machine elements
• tool

The "HLF Series" is a slim long-stroke hand that achieves a 25% reduction in height and a 30% reduction in weight. It can accommodate a wide variety of work types and is compatible with non-contact sensors, contact sensors, and cutting oil-compatible sensors. The double piston system enables high gripping force. 【Features】 ■ Slim and lightweight ■ High gripping force ■ Installation possible from four directions ■ Long stroke ■ Compatible with various open/close confirmation sensors *For more details, please download the PDF or feel free to contact us.

• Machine elements
• tool

The "CKT・CKU series" is a high-grip chuck designed for large workpieces. It features a T-shaped slide guide that is resistant to impact, allowing it to accommodate long jaws, and it is also compatible with cutting oil sensors. The design is space-saving with a low height. 【Features】 ■ Utilizes an impact-resistant T-shaped slide guide ■ Compatible with long jaws ■ Space-saving design ■ Compatible with cutting oil sensors *For more details, please download the PDF or feel free to contact us.

• Machine elements
• tool

A thin chuck that realizes "if only it were a little thinner..."! Kondo Manufacturing Co., Ltd. The 'CKS/CKSF Series' is a thin chuck that can comfortably fit into the limited space within equipment. By changing the internal cylinder from a vertical arrangement to a horizontal one and extending the stroke, the thickness is reduced by half. Transitioning from a bulky type to a direct drive minimizes twisting and also reduces operational failures due to grease depletion to a minimum. 【Features】 ■ Thinness ■ Simple structure without twisting ■ New hollow and large types available ■ With pusher ■ Dust-proof claws *For more details, please download the PDF or feel free to contact us.

• Machine elements
• tool

The "ZCC Series" is a compact slide with a built-in cylinder that uses two guide rods. It adopts a non-contact switch method with a large load opening and closing capacity, and can be mounted on the upper and lower parts of the body. Additionally, troublesome wiring and piping can be fixed at any position in the rail groove. Equipped with front and rear urethane dampers as standard, it absorbs shocks at the front and rear ends. 【Features】 ■ Installation of position confirmation reed switches is possible ■ Rail grooves for fixing wiring and piping ■ Front and rear urethane dampers are standard equipment *For more details, please download the PDF or feel free to contact us.

• Machine elements
• Other electronic components and modules

The "DHE Series" is a stepping motor hand that incorporates a driver, controller, and encoder. It can be used in various ways with three types of control: position control, speed control, and gripping force control, and the gripping force and claw position can be controlled from a computer. Since it has a built-in controller, there is no need to worry about noise in the wiring. 【Features】 ■ Various usage with three types of control ■ Easy control ■ High gripping force, maximum gripping force of 350N ■ Built-in controller ■ No concern about noise in the wiring *For more details, please download the PDF or feel free to contact us.

• Machine elements
• Other electronic components and modules

Kondo Manufacturing Co., Ltd. offers various automation and labor-saving system upgrades tailored to our customers' needs. We provide orthogonal robots, gantries, and swivel robots for "supply and discharge," three-dimensional stockers, random stockers, and box changers for "stocking," top chain conveyors, pitch conveyors, and shuttle transport for "transportation," assembly in clean rooms, and contamination checks including airflow for "clean," multi-controllers for "system control," and other equipment such as automatic inspection machines and 6- and 8-axis automatic lathes. For more details, please contact us or refer to our catalog.

• Other FA equipment
• Other industrial robots
• Conveyor

KONSEI, a comprehensive manufacturer of FA (Factory Automation) equipment, offers mechatronic devices that have been developed from our experience with auto loaders and robot installations, as well as the creation of FA lines. You can easily build automation machinery tailored to your preferences. Please choose from a wide variety of models. We provide "Hand & Chuck" options for various handling scenarios such as gripping, pinching, twisting, pushing, and hooking. For transporting heavy and large products, we also offer large hands equipped with anti-opening mechanisms, referred to as "Large & Anti-Opening." Our lineup of peripheral devices to enhance robot functionality is called "Robot Peripheral Devices." Our "Clean Equipment" is well-established and can be safely integrated into manufacturing devices for semiconductors, low-voltage electronics, pharmaceuticals, and food products. We offer "Unit & Special Response Equipment" that provides systems tailored to your needs at low cost and short lead times, from equipment selection to combinations. Additionally, we have a range of "Options" to arrange the optimal equipment with various features. For more details, please contact us or refer to our catalog.

• Other FA equipment
• Other industrial robots
• Other processing machines

KONSEI's optical equipment, which strictly checks for mismatched items, missing items, and product differences, provides comprehensive support for the automation of image processing. Additionally, it quantifies the status of production processes in real-time on an Andon system or computer, supporting improvement activities based on factual data. At Kondo Manufacturing Co., Ltd., we offer a range of products including "LED lighting" that proposes lighting design using LED technology, "visual sensors" that rigorously check for mismatched items, missing items, and product differences, the "KONSEI image inspection system," a visual sensor system that combines years of cultivated FA technology with visual sensors, and "information catchers" for easy and simple production monitoring that can start with just one piece of equipment. For more details, please contact us or refer to our catalog.

• Sensors
• LED lighting
• Image Processing Equipment

"Cutie" is a compact design that integrates a camera, LED lighting, controller, and I/O. It contains all the necessary elements for image inspection, allowing for immediate inspection with just this one unit. By eliminating waste through dedicated circuit design, we have achieved an ultra-low price. Additionally, high-speed processing has been realized through the development of a dedicated processor. Furthermore, it is compliant with IP67, making it suitable for various industries. For more details, please contact us or refer to the catalog.

• Sensors