豊岡グループ List of Products and Services

We offer the design and manufacturing of distortion correction machines. By automating the distortion correction process for workpieces, we can contribute to improvements in efficiency and, of course, safety. We can provide flexible design proposals regardless of the size of the workpiece or the state of distortion. In addition, with our solid technical expertise, we also respond to the production of automated machines and dedicated machines tailored to your needs, such as polishing machines. *Please feel free to contact us for an initial consultation.

• Transport and handling robots
• Other processing machines

"Special Education for Industrial Robots" is mandated for workers involved in the operation of industrial robots under Article 59, Section 3 of the Labor Safety and Health Act. At our company, Toyooka Group, we have specialized instructors within the group who can conduct lectures as well as accommodate on-site training sessions. *Please feel free to contact us for an initial consultation.

• Transport and handling robots
• Other processing machines

Would you like to improve production efficiency, safety, and quality through automation and unmanned operations? The Toyooka Group is engaged in the development, design, and manufacturing of equipment and machinery parts to realize unmanned and labor-saving production sites. One of our group companies, Toyooka Engineering, specializes in proposing equipment that enables complex robotic movements, incorporating programming, teaching, and the design and manufacturing of electrical equipment, to assist in the stable production of high-quality products. [Why Choose Us! Strengths of the Toyooka Group] ◆ Proposals for systems that automate and unmanned production processes ◆ Proposals for equipment that achieve high quality and uniformity of products ◆ Design, construction, and installation of robotic hands ◆ Proposals that enable production transfer to partner companies and overseas bases ◆ Manufacturing dedicated machines that fulfill specific operational requirements [Examples of Production (Excerpt)] Compact catalysts / Seam welding machines / Headrest welding machines / Piston dedicated gravity casting machines Aluminum pouring robots / Trimming machines / Bending correction machines / Handling robots for transportation processes, etc. *Please feel free to contact us for an initial consultation.

• Transport and handling robots
• Other processing machines

The "Compact Catalyst" uses high-performance platinum to purify NOx, CO, and HC into harmless substances. It has successfully achieved compactness while maintaining its capabilities. It can be installed in limited spaces and economically processes odorous substances. 【Features】 ■ Uses high-performance platinum ■ Purifies NOx, CO, and HC into harmless substances ■ Compact while maintaining capabilities ■ Economically processes odorous substances *For more details, please refer to the catalog or feel free to contact us.

• Other environmental equipment

The "seam welding machine" makes it easy to perform airtight welding for applications such as water-tight tanks, vacuum sealing, and inert gas sealing. Since the joint part is linear, there is no risk of breakage due to stress concentration, and it does not require precision in pre-processing for welding the flange section. Additionally, it is capable of welding very thin materials. 【Features】 ■ Easily performs airtight welding ■ Linear joint part ■ Does not require precision in pre-processing ■ Capable of welding very thin materials ■ Ideal for welding applications such as water-tight tanks, vacuum sealing, and inert gas sealing *For more details, please refer to the catalog or feel free to contact us.

• Welding Machine

The "Headrest Welding Machine" features projections (protrusions) at the welding points and performs welding by applying current. In addition to welding flat plates with nuts or bolts, it excels in welding thin plates while minimizing distortion. It can accommodate multiple spot welds between thin plates during mass production into a single process using a multi-point resistance welding machine, thereby enhancing work efficiency. 【Features】 ■ Achieves excellent precision and energy savings ■ Stationary type ■ Increases work efficiency *For more details, please refer to the catalog or feel free to contact us.

• Welding Machine

The "Stick Hammer" is a hammer that allows for the driving and cutting of bolts while standing. It reduces the physical burden on the worker and increases work efficiency. An adapter for anchor installation is also available as an option. 【Features】 ■ Allows for the driving and cutting of bolts while standing ■ Adapter for anchor installation available (optional) *For more details, please refer to the catalog or feel free to contact us.

• hammer

Robots with "eyes" automate the retrieval of random workpieces, a task that traditionally could only be performed by humans. The robot's "eyes" recognize the position and orientation of the workpieces through a camera, ensuring a reliable catch, thus contributing to further automation in factories. The recognition system supports 2D, 2.5D with laser-enhanced planar recognition, and 3D using two cameras. We will propose the optimal system according to the content of the workpieces and your budget. 【Features】 ■ Automation of random workpiece retrieval ■ Compatible with camera manufacturers such as Fanuc and Nachi ■ Recognition system supports 2D, 2.5D, and 3D *For more details, please refer to the catalog or feel free to contact us.

• Transport and handling robots

The "Piston-Specific Gravity Casting Machine" is a casting machine designed through unique know-how and repeated trial and error. There are numerous installation achievements! We have received many repeat orders due to its stable operation. 【Features】 ■ Designed through unique know-how and repeated trial and error ■ Numerous installation achievements ■ Contributes to stable operation *For more details, please refer to the catalog or feel free to contact us.

• Casting Machine

The "Aluminum Pouring Robot" is highly effective in achieving uniform quality through control of pouring volume and speed. By using a 6-axis robot, it also prevents the contamination of the molten aluminum surface with oxide films. Additionally, it can be installed in existing equipment. 【Features】 ■ Uniform quality ■ Uses a 6-axis robot ■ Prevents contamination by oxide films ■ Can be installed in existing equipment *For more details, please refer to the catalog or feel free to contact us.

• Other industrial robots

The "trimming machine" is capable of handling not only aluminum casting but also cast iron through the application of our technology. Typically, using a trimming machine with cast iron leads to significant wear on the press molds, resulting in higher costs. However, by utilizing our provided "TD process," it can also accommodate cast iron. 【Features】 ■ Compatible with aluminum casting ■ Can handle cast iron by using the "TD process" *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "Bending Correction Machine" effectively corrects distortions that occur in shafts and other components due to heat treatment or shaping. It supports a pressing capacity ranging from 50kN to 150kN, and has improved automatic detection accuracy to minimize losses as much as possible. [Features] ■ High precision ■ Pressing capacity: Supports from 50kN to 150kN *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The Toyooka Group's "Handling Robot" is suitable for automating the loading and unloading of workpieces for machine tools and various dedicated machines, as well as for transporting items between processes. Based on our extensive design, manufacturing, and delivery experience, we provide optimal designs tailored to factories and equipment, and we handle the development of the robot's embedded programs in-house, ensuring a consistent production process. This minimizes troubles both during installation and operation. 【Various Installation Types】 - Fixed Type (allows for the lowest cost installation) - Ground Running Type (covers reach through self-propulsion) - Overhead Running (suitable for effectively utilizing ground space) 【Compatible Robot Manufacturers】 Denso / Fanuc / Yaskawa / Kawasaki / Fujikoshi, etc. We can accommodate not only well-known manufacturers' robots but also almost all domestic 6-axis multi-joint robots. 【Versatile Hands for Various Workpieces】 We design and install hands that meet customer specifications, such as "parallel type," "three-finger type," and "suction type," tailored to the workpieces. *For more details, please refer to the catalog or feel free to contact us.

• Transport and handling robots
• Articulated Robot
• Contract manufacturing

A compact robot capable of automating processes that were previously thought to be impossible to automate has been introduced! It minimizes vibration and noise during hammering, enabling miniaturization. The Apian Blue Robot System brings together cutting-edge technologies from various manufacturers. Hammer: Apian Blue (Apian Co., Ltd.) Robot: MZ07 (Manufacturer: Fujikoshi Co., Ltd.) Planning, Design, Assembly: Toyooka Engineering Co., Ltd. 【Features】 ■ Supports diverse processing with 6-axis control ■ Significantly reduces the burden on products ■ Frees operators from "vibration," "noise," and "dust" ■ Major cost reduction ■ Can be installed on robots with a load capacity of 7kg *For details, please download the PDF document. *It is also possible to observe demonstrations, tests, and the actual operation.

• Other industrial robots

The deburring and polishing dedicated spindle unit "This Hand, That Hand, and Those Hands" is a new type of spindle unit equipped with an ATC (Auto Tool Changer) function specifically for deburring and polishing. Unlike conventional models that require an ATC unit for each tool, this new structure unique to Toyooka Sales (Patent No. 4714284) allows for significant reductions in both space and cost by only replacing the tools. 【Features】 ■ One spindle unit supports all tools (Patent No. 4714284) ■ Unlimited number and types of tools ■ Only requires space for tool installation ■ Sufficiently compatible with small robots ■ Tools can be standard commercially available products [with ±2° floating function in all directions] ■ Flexibly accommodates variations in products ■ Minimal variation in deburring surfaces ■ Capable of deburring complex shapes ■ Supports a variety of deburring tasks *For more details, please contact us or refer to the catalog.

• Other industrial robots

A compact robot capable of automating processes that were previously thought to be impossible to automate has emerged. It minimizes vibrations and noise during hammering, enabling its compact design. The Apuyuan Blue Robot System brings together cutting-edge technologies from various manufacturers. Hammer: Apuyuan Blue (Apuyuan Co., Ltd.) Robot: MZ07 (Manufacturer: Fujikoshi Co., Ltd.) Planning, Design, Assembly: Toyooka Engineering Co., Ltd. 【Features】 ● Supports a variety of processing with 6-axis control ● Significantly reduces the burden on products ● Frees operators from "vibration," "noise," and "dust" *For details, please download and view the catalog.

• Other cutting tools

The Toyooka Group is engaged in the development, design, and manufacturing of equipment and machinery that realize automation and labor-saving in production sites, as well as the processing of machine parts. [Contents *For more details, please refer to the catalog.] ● Spindle units that can be installed on robots from any manufacturer ● Deburring machine that cuts initial investment and installation space by 30% ● Handling robots that contribute to automation in transportation ● Robots with "eyes" that can effectively capture random work ● Highly accurate bending correction machines that are popular ● Trimming machines essential for casting equipment ● Aluminum pouring robots that contribute to stabilizing the quality of aluminum molding ● Gravity casting machines dedicated to pistons ● Contract cutting processing ● TD process, which is more than three times better than carbide For more details, please contact us or refer to the catalog.

• Other processing machines

The 'That Hand, This Hand, That Hand' is a new spindle unit equipped with an ATC (Auto Tool Changer) function specifically for deburring and polishing. Unlike conventional models that require an ATC unit for each tool, our unique structure (Patent No. 4714284) allows only the tools to be replaced, resulting in significant reductions in both space and cost. Additionally, it features a floating function with ±2° in all directions, enabling flexible responses to product variations and reducing inconsistencies in the deburring surface. It can handle complex shapes and supports a variety of deburring tasks. For more details, please contact us or refer to the catalog.

• Other cutting tools

"Perfect Finish" is a new technology that allows the use of multiple tools with a single spindle unit, achieving cost reduction and space savings for deburring and finishing machines. It can accommodate any number of tools based on shape and material, and the tool holder only requires space for the cutting tools, making it space-efficient. It also contributes to lower costs by eliminating the need for flange attachments. 【Features】 ■ Compatible with various tools using a single spindle unit ■ +−2 degrees floating in all directions ■ Adoption of an air system for quick and safe tool changes ■ Option to choose whether or not to include a shuttle ■ Parts can also be sold separately 【Compatible Robots】 In addition to well-known manufacturers like Denso, Fanuc, Yaskawa, Kawasaki, and Fujikoshi, we can accommodate almost any domestic 6-axis articulated robot. *For more details, please contact us or refer to the PDF materials. *We also accept inquiries regarding compatible manufacturers.

• Other processing machines