佐藤鋲螺 List of Products and Services

This document introduces "cold forging," which is attractive for its ability to process materials at low cost without generating chips. It includes the benefits of using bushings with high coaxiality, processing examples, and a list of machinery and equipment. Our company practices a wide range of product manufacturing centered on precision parts for various needs, including transportation equipment such as automobiles, electrical and electronic devices, and housing-related applications. [Contents] ■ Coaxiality ■ Low coaxial examples ■ High coaxial examples ■ Processing examples ■ Machinery and equipment list *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

We would like to introduce a case study of processing metal materials through compression molding at room temperature. Our company specializes in cold forging processing, which is attractive for its ability to process at low cost without generating chips. This method is particularly suitable for applications such as vacuum cleaner nozzle head parts and battery components. It enables mass production and cost reduction of current machined products through cold forging. 【Case Study】 ■Product Type: Round Head Rivet ■Material: SWCH, AL, SUS, C, Cu ■Size - Shaft Diameter: Φ1.5mm to 8.0mm - Overall Length: 2.0mm to 60.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Interior parts
• Processing Contract

We will introduce a case study of processing metal materials through compression molding at room temperature. Cold forging processing, which can be done at low cost without producing chips, is attractive. It is possible to mass-produce and reduce costs for current machined products through cold forging. This method is suitable for applications such as battery components and musical instrument parts. If you have special shape processing needs, please consult with us. 【Case Study】 ■Product Type: Cup Rivet ■Material: SWCH, AL, SUS, C, Cu ■Size - Shaft Diameter: Φ1.5mm to 8.0mm - Total Length: 2.0mm to 60.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Interior parts
• Processing Contract

We will introduce examples of processing metal materials through compression molding at room temperature using photographs. Our company specializes in cold forging processing, which is attractive for its ability to process at low cost without generating chips. Compared to cutting products, material usage is reduced by approximately 40%. This method is suitable for applications such as door lock components and vacuum cleaner nozzle head parts. 【Example】 ■ Product Type: Oval Head Rivet ■ Material: SWCH, AL, SUS, C, Cu ■ Size - Shaft Diameter: Φ1.5mm to 8.0mm - Total Length: 2.0mm to 60.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Interior parts
• Processing Contract

We will introduce examples of processing metal materials through compression molding at room temperature using photographs. The appeal of cold forging processing lies in its ability to be processed at low cost without generating chips. Compared to cutting products, material usage can be reduced by approximately 40%. Mass production and cost reduction of existing cutting products are possible through cold forging processing. If you have special shape processing needs, please feel free to consult with us. 【Example】 ■Product Type: Hollow Rivet ■Material: SWCH, AL, SUS, C, Cu ■Size - Shaft Diameter: Φ1.5mm to 8.0mm - Total Length: 2.0mm to 60.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Interior parts
• Processing Contract

We will introduce examples of processing metal materials through compression molding at room temperature using photographs. Our company conducts cold forging processing, which is attractive for its ability to process at low cost without generating chips. When creating through-holes, the typical process involves cutting coil material, hammering it, stretching it, and then punching it. The dimensional tolerance for shaft and hole diameter is possible within 20μm, and the inner surface of the hole has a finish close to a mirror surface. 【Examples】 ■Product Types: Roller/Color/Spacer ■Materials: SUJ2, SAE, SWCH ■Sizes - Shaft Diameter: Φ3.0mm to 10.0mm - Total Length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Other machine elements
• Processing Contract

We will introduce a case study of processing metal materials through compression molding at room temperature. The appeal of cold forging processing lies in its ability to be done at low cost without generating chips. Unlike cutting processes, no cutting debris is produced. Compared to machined products, material usage can be reduced by about 40%. If you have requests for parts processing, please consult with us. 【Case Study】 ■Product Type: Chain components for industrial machinery (pins) ■Material: SNCM, SCM, SAE *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Processing Contract

We would like to introduce a case study of processing metal materials through compression molding at room temperature. Our company specializes in cold forging processing, which is attractive for its ability to be performed at low cost without generating scrap. It is possible to mass-produce the same product in a short period of time. If you have any requests for parts processing, please consult with us. 【Case Study】 ■Product Type: Motorcycle Chain Parts (Pins) ■Material: SNCM, SCM, SAE *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract

We would like to introduce a case study of processing metal materials through compression molding at room temperature. The appeal of cold forging processing lies in its ability to be performed at low cost without generating chips. The dimensional tolerance for shaft and hole diameters can be as precise as 20μm, and the inner surface of the holes can achieve a finish close to a mirror surface. Additionally, the same product can be mass-produced in a short time. If you require parts processing, please consult with us. 【Case Study】 ■ Product Type: Chain components for industrial machinery (rollers) ■ Material: SUJ2, SAE, SWCH ■ Size - Shaft Diameter: Φ3.0mm to 10.0mm - Total Length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Processing Contract

We will introduce examples of processing metal materials through compression molding at room temperature using photographs. The appeal of cold forging processing lies in its ability to be performed at low cost without producing chips. The inner surface of the holes has a finish that is free of marks and close to a mirror finish. Additionally, both end surfaces have a smooth finish with no burrs generated. The coaxiality of the outer diameter and inner diameter can achieve 30μm. 【Example】 ■Product Type: Chain components for industrial machinery (bushings) ■Material: SUJ2, SAE, SWCH ■Size - Shaft diameter: Φ3.0mm to 10.0mm - Total length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Processing Contract

We will introduce examples of processing metal materials through compression molding at room temperature using photographs. Our company conducts cold forging processing, which is attractive for its ability to process at low cost without generating chips. During plastic deformation, work hardening is achieved, resulting in increased strength. Additionally, it is possible to significantly reduce material costs by transitioning from cutting processes. 【Example】 ■Product Type: Motorcycle Chain Parts (Roller) ■Material: SUJ2, SAE, SWCH ■Size - Shaft Diameter: Φ3.0mm to 10.0mm - Total Length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract

We would like to introduce a case study of processing metal materials through compression molding at room temperature. Our company specializes in cold forging processing, which is attractive for its ability to be performed at low cost without generating chips. It is possible to create fine angles at both ends. Additionally, we can achieve a coaxiality of 30μm for outer and inner diameters. If you have any requests for parts processing, please consult with us. 【Case Study】 ■ Product Type: Chain parts for motorcycles (bush) ■ Material: SUJ2, SAE, SWCH ■ Size - Shaft diameter: Φ3.0mm to 10.0mm - Total length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract

We would like to introduce an example of processing metal materials through compression molding at room temperature. The cold forging process is attractive because it can be processed at low cost without producing chips. The inner surface of the holes can be finished to a mirror-like quality. Additionally, the dimensional tolerance for shaft and hole diameters can be as tight as 20μm. If you have any requests for parts processing, please consult with us. 【Example】 ■Product Type: Chain parts for automotive engines (rollers) ■Material: SUJ2, SAE, SWCH ■Size ・Shaft Diameter: Φ3.0mm to 10.0mm ・Total Length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract

We would like to introduce a case study of processing metal materials through compression molding at room temperature. Our company specializes in cold forging processing, which is attractive for its ability to process without generating chips and at a low cost. The dimensional tolerance for shaft and hole diameter is possible within 20μm. The inner surface of the hole has no marks and is finished to a mirror-like quality. 【Case Study】 ■Product Type: Chain parts for automotive engines (bush) ■Material: SUJ2, SAE, SWCH ■Size ・Shaft Diameter: Φ3.0mm to 10.0mm ・Total Length: 3.0mm to 12.0mm *For more details, please refer to the PDF document or feel free to contact us.

• Other Auto Parts
• Processing Contract

Our company’s product "Insert Bush" is made using cold forging. Since there is no generation of chips, it can be produced at a low cost and in large quantities in a short time. We can process at a rate of 100 pieces per minute. Furthermore, we can achieve an outer diameter and length tolerance of ±0.05. *If you would like a free sample, please include "Sample Request" in your inquiry. *We are also offering free comparison materials for cutting processing and material costs. Please download from "PDF Download." *For more details, please refer to the materials. Feel free to contact us as well.

• Contract manufacturing
• Processing Contract

"Cold forging" is a processing method that compresses metal materials at room temperature. It is low-cost and allows for mass production in a short time since no cutting chips are generated. Our company can process with a hole diameter tolerance of "20μm." Furthermore, we can achieve a coaxiality of "30μm" for outer and inner diameters. For example, when using a bush with high coaxiality, the reduction in friction coefficient allows for full exertion of driving force, leading to extended lifespan and other benefits. [Example of Bush Processing] ◎ Production capacity: 4 to 12 million pieces ◎ Processing material: SUJ2 ◎ Machinery used: Domestic nut former ◎ Work size: φ4.29 *For more details, please refer to the materials. Feel free to contact us as well.

• Contract manufacturing
• Processing Contract

Sato Bolt is engaged in the production of a wide range of products, focusing on precision parts for transportation equipment such as automobiles, electrical and electronic devices, and housing-related applications. ☆ Among these, chain components have been widely adopted as parts by major car manufacturers ☆ ⇒ A video demonstrating the precision is currently available! Additionally, we are working on processing that does not produce defects through our in-process quality equipment management system. 《Benefits of Sato Bolt's Cold Forging Processing》 ☆ A significant reduction in material costs is possible by transitioning from cutting processing! - Improvement in strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. * Please download the PDF to view the introduction of Sato Bolt.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

We can manufacture parts with special shapes through our unique in-house process design. We are also capable of processing difficult materials such as SUS! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. 《Benefits of Sato Bolt's Cold Forging Processing》 ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. ~Special Parts Manufacturing~ Spacers / Hollow and through-hole parts / Both-flanged and middle-flanged parts Pipes / Shafts / Rings / Bars / Spring seats *Please download the PDF to view the introduction of Sato Bolt.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

Hollow and through-hole parts can be processed into special shapes through our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. 《Benefits of Sato Bolt's Cold Forging Processing》 ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. 【Features】 ○ Special shape processing is possible through our unique in-house process design. ○ Processing of difficult materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: Can be adjusted according to requests such as shaft diameter and overall length. *Please download the PDF to view the introduction of Sato Bolt.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

The spacer can be processed into special shapes due to our unique in-house process design. Processing of difficult materials such as SUS is also possible! In addition, we are committed to processing that does not produce defects through our in-process quality equipment management system. 《Benefits of Sato Bolt's Cold Forging Processing》 ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - Mass production of the same product in a short time is possible These are some of the benefits. 【Features】 ○ Special shape processing is possible due to our unique in-house process design. ○ Processing of difficult materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: Can be tailored to your requirements such as shaft diameter and overall length. *Please download the PDF to view the introduction of Sato Bolt.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

We can manufacture special-shaped colored parts through our unique in-house process design. Machining of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. 《Benefits of Sato Bolt's Cold Forging Processing》 ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - Ability to mass-produce the same product in a short time These are some of the benefits. ~ Types of Colors ~ Flanged color / Medium flange color / Grooved color Tapered color / Step color * Please download the PDF to view the introduction of Sato Bolt.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

The grooved collar can be processed into special shapes thanks to our unique in-house process design. We can also handle difficult-to-machine materials such as SUS! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Capable of processing difficult materials such as SUS. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: We can accommodate requests for shaft diameter, total length, etc. *Please download the PDF to view the introduction of Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

The collar with a flap can be processed into special shapes due to our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Processing of difficult materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: Can be tailored to your requirements such as shaft diameter and overall length. *Please download the PDF to view the introduction of Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

We can manufacture special-shaped pins through our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improvement in strength and wear resistance due to work hardening - Possibility of mass production of the same product in a short time These are some of the benefits. ~ Types of Pins ~ Hinge Pins / Hollow Pins / Guide Pins / Step Dish Hollow Pins / Round Head Pins Rivet Pins / Step Pins / Caulking Pins / Center Pins / Straight Pins Shoulder Pins / Headed Pins / Medium Flange Pins / Pan Head Pins / Headed Pins / Flat Head Pins *Please download the PDF to view the introduction of Sato Bolt.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

Hollow pins can be processed into special shapes thanks to our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Processing of difficult materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: We can accommodate requests for shaft diameter, overall length, etc. *Please download the PDF to view the introduction of Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

We can manufacture special-shaped rivets through our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. 《Benefits of Sato Bolt's Cold Forging Processing》 ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. ~Types of Rivets~ Hollow rivets / Flat rivets / Flat head rivets / Oval head rivets / Thin flat rivets Round rivets / Round head rivets / Special rivets / Countersunk rivets / Medium flange rivets / Blind rivets Thin round hollow rivets / Shoulder rivets / Through rivets / Rivets with fins *For an introduction to Sato Bolt, please download the PDF and take a look.

• Contract manufacturing
• Other Auto Parts
• Other machine elements

The small head rivet can be processed into special shapes due to our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the advantages. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Processing of difficult materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: Can be tailored to your requirements such as shaft diameter and overall length. *Please download the PDF to view the introduction of Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

Flat head rivets can be processed into special shapes due to our unique in-house process design. Processing of difficult materials such as SUS is also possible! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the benefits. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Processing of difficult materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: We can accommodate requests for shaft diameter, overall length, etc. *Please download the PDF for an introduction to Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

Flat rivets can be processed into special shapes thanks to our unique in-house process design. We can also handle difficult-to-machine materials such as SUS! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Benefits of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by switching from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the advantages. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Capable of processing difficult materials such as SUS. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: Can be customized according to requirements such as shaft diameter and overall length. *Please download the PDF to view the introduction of Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

Hollow rivets can be processed into special shapes thanks to our unique in-house process design. We can also handle difficult-to-machine materials such as SUS! Additionally, we are committed to processing that does not produce defects through our in-process quality equipment management system. **Advantages of Sato Bolt's Cold Forging Processing** ☆ A significant reduction in material costs is possible by transitioning from cutting processing! - Improved strength and wear resistance due to work hardening - The ability to mass-produce the same product in a short time These are some of the advantages. **Features** ○ Special shape processing is possible due to our unique in-house process design. ○ Processing of difficult-to-machine materials such as SUS is possible. ○ Materials: SUSXM-7, SUS304, SCM, SWCH, AL ○ Processing machines: Parts former, cold header ○ Dimensions: Can be customized according to requirements such as shaft diameter and overall length. *Please download the PDF to view the introduction of Sato Bolt.*

• Contract manufacturing
• Other Auto Parts
• Other machine elements

Chain components and insert colors, rollers/bushings/colors can achieve a dimensional tolerance of 20μm for shaft and hole diameters. The inner surface of the hole has no marks from the machining process and is finished to a mirror-like quality. Both end surfaces are smoothly finished with no burrs present. With a full production system operating 24 hours a day, we can produce approximately 300 million units annually. 【Features】 - Dimensional tolerance of 20μm for shaft and hole diameters - Inner surface of the hole is free of machining marks and has a mirror-like finish - Both end surfaces are smoothly finished with no burrs - Capable of producing approximately 300 million units annually with a full 24-hour production system - Materials: SUJ2, SNCM, SCM, SWCH, etc. - Processing machines: Nut formers, parts formers - Dimensions: Shaft diameter 3.0mm to 10.0mm, total length 3.0mm to 12.0mm *For more details, please contact us or refer to the PDF data.

• nut
• Contract manufacturing
• Drive system parts