松田電機工業所 List of Products and Services

Our company mainly manufactures switches and components used in the interiors of automobiles, such as steering wheels and seats. While listening to our customers' requests, we create a variety of products, including original custom-made switches. Utilizing the know-how and precision technology we have cultivated over many years in automotive switches, we offer proposals for custom products that can be used in various situations, regardless of the industry. Please feel free to consult with us. 【Product Lineup (Partial)】 ■ Original Push Switch ■ Center Cluster Switch ■ Hazard Switch ■ Console Switch ■ Drive Module Switch *For more details, please refer to the PDF document or feel free to contact us.

• Interior parts
• switch
• Contract manufacturing

< Introduction of the case study for the on-site improvement IoT tool 'Genba Vision' > ■ Industry: Power infrastructure manufacturing company ◎ Background of adoption (issues at the site) While the company is aware of production efficiency per hour, the existing system requires manual input... There is a lack of data for analysis as there is no data for each individual item... To collect data manually, one employee needs to stay on the line continuously... These were the issues they were facing. ◎ Proposal Therefore, we proposed 'Genba Vision (Operation Counting System)'. By introducing a counting system using sensors, production status is digitized in real-time. Analyzing the collected data clarifies individual characteristics and issues, enabling automation of operational status monitoring and the implementation of improvement activities aimed at increasing production volume. ⇒ Additionally, to promote IoT within the company, network connectivity with machines is essential, and there is strong anticipation for this to serve as a stepping stone for future IoT development. * For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

< Proposal Example for "Paperless Handwritten Forms" > ■ Industry: Manufacturer of stationery products such as synthetic resin molding ◎ Background for Adoption (Challenges in the Field) The company faced issues such as "too many handwritten forms, making management difficult with paper" and "wanting to prevent omissions, mistakes, and deviations from standards through alerts." ◎ Proposal Details We proposed a paperless inspection ledger where inspection results are entered on a tablet (general-purpose screen). If there are omissions, mistakes, or deviations from standards, the user is notified by being unable to proceed to the next screen, having the text highlighted in red, and triggering an alert. Additionally, when the ledger output button is pressed, the information entered on the tablet is linked to the customer-specified format for output. ⇒ Development is currently ongoing while coordinating with the customer. *For more details, please refer to the PDF document or feel free to contact us.

• Process Control System

Are you facing any of these issues with handwritten tasks on paper forms that occur daily at your manufacturing site? - Transcribing from paper to Excel for aggregation is a hassle... - It's tedious to manually draw graphs... - Struggling with where to store forms... - Having trouble finding the necessary forms for specific dates... For small and medium-sized enterprises dealing with such concerns, we highly recommend considering "the paperless transformation of handwritten forms"! - You can create graphs just by entering numbers, which reduces the time needed to prepare reports. - Data can also be saved, and searching is easy. It takes up no space for record-keeping. ⇒ Significantly improve your tedious daily tasks with a little automation! Why not automate aggregation tasks and report preparation with simple tablet input? At Matsuda Electric, a switch manufacturing company, we are working towards eliminating such forms through paperless initiatives. We specialize in proposals from a field perspective, so if you think IoT and DX are difficult, why not start with paperless solutions together with us? *Case study materials can be viewed from [PDF Download].

• Process Control System

We have a track record of hiring in manufacturing companies in the Tokai region, centered around Aichi Prefecture! If you are in the press processing, resin molding, or processing industry, please feel free to contact us. For companies that have the impression of "I'll do it someday... our digitalization is fast..." we would like you to try our 【On-site Improvement IoT Tool - Genba Vision】. 'Genba Vision' is an on-site improvement IoT tool that easily records production status and equipment downtime in data and automatically analyzes it. Recording production status and operating during anomaly detection can be done easily and intuitively by anyone using a touch panel monitor. It is truly a tool for small and medium-sized enterprises, significantly contributing to productivity improvement through measures against equipment downtime and production quantity management! 【Features of Genba Vision】 ■ Can be retrofitted to existing equipment, regardless of manufacturer or model year ■ Easy to implement with intuitive operation ■ Effective for analyzing causes of equipment downtime ■ Recorded data is automatically digitized and graphed * If you are wondering whether you can implement it in-house or what kind of effects can be expected, please feel free to consult us. You can view product information from the [PDF Download].

• Process Control System

~ Attention processing and resin molding companies! Proposals for on-site improvements that achieve productivity enhancement and labor reduction ~ Have you been thinking, "I'll do it someday... it's too early for us..."? Why not easily start switching from those analog tasks? 'Genba Vision' is an on-site improvement IoT tool that easily records production status and equipment downtime in data and automatically analyzes it. Recording production status and operations during anomaly detection can be easily and intuitively operated by anyone using a touch panel monitor. This tool, born from the voices of the manufacturing industry, features a simple system that allows you to easily start data collection. It significantly contributes to productivity enhancement through measures against equipment downtime and production quantity management, making it an ideal tool for small and medium-sized enterprises! [Features of Genba Vision] ■ Can be retrofitted to existing equipment regardless of age (regardless of manufacturer or model year) ■ Easy to implement with intuitive operation ■ Effective for analyzing causes of equipment downtime ■ Recorded data is automatically digitized and graphed *If you're wondering whether you can implement it in-house or what kind of effects you might expect, please feel free to consult with us. For product information, please view the materials from [PDF Download].

• Process Control System

Are you truly aware of the challenges occurring on the manufacturing floor, such as 'inability to analyze the causes of machine stoppages' and 'inability to perform numerical analysis of production status'? This document introduces the on-site improvement IoT tool 'Genba Vision' developed for the manufacturing industry. Our product allows for easy recording of the causes and history of machine equipment stoppages via a touch panel. The accumulated data is automatically graphed and can be used for reports and other documentation. Please take a moment to read it. [Contents (partial)] ■ Case study on reducing the number of abnormal stoppages in injection molding machines - Case study - Cause analysis - Case study - Discussion - Case study - Cause analysis (1) - Case study - Implemented measures - Case study - Behavior patterns *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System

The on-site improvement IoT tool 'Genba Vision' developed by Matsuda Electric Industry Co., Ltd. is an IoT system that allows anyone to easily and intuitively operate functions such as recording production status and handling operations during abnormal detection using a touch panel monitor. We would like to introduce a case study where it was implemented in a manufacturing site. 【'Genba Vision' Case Study】 ◎ Target: Resin molding manufacturer ◎ Challenge: Frequency of machine equipment stoppages ■ Situation Before Implementation When resin is poured into a mold and solidified, the finished molded product and runners would scatter, causing them to get stuck in the mold and leading to machine equipment stoppages. ■ After Implementation (Data Analysis and Cause Investigation) Data analysis with this product revealed that stoppages due to mold jamming accounted for a significant 50% of the overall issues. ■ After Implementation (Countermeasures for Equipment Stoppages) By processing inexpensive commercially available plastic products and installing them as covers, we were able to prevent the scattering of molded products and runners, resulting in a 63.3% reduction in monthly equipment stoppages caused by the same issue! *For more details, please refer to the PDF document or feel free to contact us.

• Resin processing machine

The on-site improvement IoT tool 'Genba Vision' developed by Matsuda Electric Industry Co., Ltd. is an IoT system that allows anyone to easily and intuitively operate functions such as recording production status and handling operations during anomaly detection using a touch panel monitor. We would like to introduce a case where it was adopted in a manufacturing site. ■ Situation Before Implementation When there was an uneven arrangement of the ejection pins, the molded products would get caught and not release properly when being ejected, resulting in them being tilted. ■ After Implementation (Data Analysis and Cause Investigation) By analyzing the equipment downtime data obtained from this product, we identified the molding machines that frequently stopped. Upon further investigation, it was discovered that when releasing the molded products from the mold, the position of the ejection pins was causing the products to remain in the mold without being released properly, leading to the stoppages. ■ After Implementation (Countermeasures) By changing the position of the pins and utilizing air blow to assist with the release, the issues with releasing the products were significantly reduced. *For more details, please refer to the PDF document or feel free to contact us.

• Resin mold

In recent times, the mindset of "cheap and good products" has strengthened, and companies engaged in "overseas production" have become the majority. Particularly, Thailand has become an indispensable area for expansion into ASEAN. However, there are considerable issues in increasing production in Thailand. To survive in the Thai market, it is necessary to overcome various challenges. At Matsuda Electric Industry, we have resolved various issues related to expansion into Thailand in different ways while supporting various companies. □■□■□■□■□ Free distribution of point materials now available □■□■□■□■□ 【Issues with overseas production due to expansion into Thailand】 ■ There are no manufacturers that can consistently handle everything from production preparation to manufacturing and quality control, making communication with business partners complicated... ■ We want to increase the local procurement rate, but customs measures for parts procurement are a challenge... ■ There is no network that can be relied upon from the product development stage... ↓ ■ About Matsuda Electric, Matsuda Denki (Thailand) Co., Ltd. ■ Product examples □■□■□■□■□■□■□■□■□■□■□■□■□■□■□■□■□ * For more details, please download the catalog or contact us directly.

• Processing Contract

Amid the growing mindset of "cheap and good products," the option of "overseas production" is certainly available. However, it is not always clear whether overseas production offers advantages for companies... To survive in the manufacturing industry, there are costs associated with overcoming various challenges. At Matsuda Electric Industry, we have solved various issues related to overseas production in different ways while supporting various companies. □■□■□■□■□ Free distribution of point materials now available □■□■□■□■□■□■□ 【Issues in Overseas Production】 ■ Differences in people, language, and culture ■ Quality concerns ■ Delays in delivery ■ Labor costs ■ Yen depreciation □■□■□■□■□■□■□■□■□■□■□■□■□■□■□■□■□ *For more details, please download the catalog or contact us directly.

• Processing Contract

Leveraging the scale advantages of Matsuda Electric Industry and its group company, Shoei Electric, we have an equipment environment that can meet all of our customers' wishes. 【Service Examples】 Mold and tool design/manufacturing, product design/planning/development Injection molding (single-color molding, two-color molding, insert molding) Measurement/testing, PAD printing, assembly, press processing Waterproofing (encapsulation molding, potting) Wire harness-related, painting/laser processing, resistance welding, soldering 【Proposal for Original Products】 We create original custom-made switches while listening to our customers' requests. We have numerous successful implementations! *For more details, please contact us or download the catalog.

• Contract manufacturing

【About Custom Products】 We listen to our customers' requests and create a variety of products, including original custom-made switches. Utilizing the know-how and precision technology we have cultivated over many years in the automotive switch industry, we offer proposals for custom products that can be used in various situations, regardless of the industry. Please feel free to consult us about switches and custom products. *For more details, please contact us!

• Contract measurement

We listen to our customers' requests and design, develop, and manufacture various products, including original custom-made switches. Utilizing the know-how and precision technology we have cultivated over many years in the automotive switch industry, we propose custom products that can be used in various situations, regardless of the industry. Please feel free to consult us about switches and custom products. Here are some original switches born from customer requests! [Features] [Control Panel Mount ON Light Push Button Switch AP Series] - Firmly fixed - Large knob - Ultra-high brightness - Luxurious bezel - Reliable tactile feedback [Features] [Waterproof Type Seesaw Switch AT Series] - Compliant with RoHS Directive - IP67 rated waterproof - Dustproof structure - Momentary interruption prevention mechanism - Greaseless mechanism - Excellent flame retardant materials *For more details, please contact us or download the catalog.

• switch