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"Gel Clean+" can be widely used for degreasing, oil removal, and burnt residue removal, and it allows for various methods of use such as purge cleaning, application cleaning, and immersion cleaning. 【Features】 ■ Capable of addressing various locations and situations in manufacturing sites, such as burnt and dirty screws, dies, and molds ■ Usable in a wide range of fields including extrusion molding and injection molding ■ Does not use abrasives ■ Keeps the inside of molding machines clean by repeating purge cleaning "The Pressure Cleaning Device" enhances the penetration and peeling effects of the dedicated cleaning agent "Gel Pika Lab" through the power of temperature and pressure, making it easy to remove adhered resin and burnt residues. 【Features】 ■ Resin and dirt can be removed without burning, preventing degradation of the target object and extending its lifespan ■ Significantly reduces labor effort by lifting and peeling off ■ Does not cause scratches or leave foreign substances, drastically lowering the occurrence rate of foreign matter during production ■ Reduces unexpected foreign matter defects, enabling stable production ■ Ensures uniform results regardless of who performs the cleaning ● Cleaning tests are accepted at any time. ● Our company is a manufacturer of pellet mixing devices with no mixing unevenness. We also solve problems related to small and micro mixing. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registration"Metal Pressure (MP)" enhances the penetration and stripping effects of the dedicated cleaning agent "Gel Pika Lab" through the power of temperature and pressure, making it easy to remove adhered resins and burnt residues. It is suitable for cleaning small items such as breaker plates, molds, and nozzles, as well as large diameter items up to approximately φ300. It is particularly effective for cleaning dies. For long items such as screws, please use Screw Pressure. 【Features】 ■ Resins and dirt can be removed without burning, preventing deterioration of the objects and extending their lifespan. ■ Significant reduction in labor effort. ■ Prevents scratches and leaves no foreign substances, drastically reducing the occurrence of foreign matter during production. ■ Overheating and pressurization times can be adjusted according to the level of dirt and type of resin (difficult to peel, easy to peel), ensuring uniform results regardless of who performs the cleaning. *For more details, please refer to the PDF or feel free to contact us.
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Free membership registrationThe "MazeCon AB-series" is a direct-feed weighing and mixing machine that excels at mixing raw materials with significantly different mixing ratios and proportions. It is also possible to mix main and secondary raw materials in equal amounts, such as 50:50. Additionally, small amounts of other ingredients can be incorporated. We offer models including the "AB-03," which can mix up to three types, as well as the "AB-05" and "AB-707." 【Features】 ■ Capable of mixing various ratios ■ Can mix up to seven types (for the seven-type mixing machine) ■ Can accurately mix all materials, even with varying specific gravities and shapes ■ Produces with consistent weight and quality at all times ■ Achieves uniform strength and thickness with no color variation *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Mizetaro ACC-103S" is a high-precision mixing machine that can be directly attached to molding machines, capable of measuring, cutting, and mixing. When using recycled materials, the shape and specific gravity may vary each time, but with this product, the weight measurement method ensures that the input amount remains consistently stable. Additionally, it allows for the startup with only the main raw materials, preventing waste of additives. 【Features】 ■ Zero leftover materials ■ Elimination of color unevenness ■ Reduction of startup materials ■ Faster achievement of optimal conditions ■ Significant reduction in cleaning time *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "IB-3," a mixing machine compatible with injection molding, handled by Maruyasu. With features such as a small quantity cutting system, a straight blending system, a stock loader, and direct installation on molding machines, it prevents mixing unevenness. Its compact design reduces installation space limitations, allowing for quick cleaning and material changes. 【Features】 ■ For three types ■ Small quantity cutting system ■ Straight blending system ■ Stock loader ■ Direct attachment to molding machines *For more details, please feel free to contact us.
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Free membership registrationThe "Injection Blender" is a mixing machine compatible with injection molding machines. It features a micro-dosing system, straight blending system, stock loader, and direct attachment to molding machines, preventing mixing inconsistencies. Due to its compact design, it has fewer installation space restrictions, allowing for quick cleaning and material changes. 【Features】 ■ Patent pending ■ Micro-dosing system ■ Straight blending system ■ Stock loader ■ Direct attachment to molding machines *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Super High Precision Mixer" is a product equipped with a weighing and cutting system for each raw material, allowing for accurate mixing through individual measurement and control of cutting amounts. By using Maruyasu's original antlion adapter and directly attaching it to the molding machine, there is no need for classification. Additionally, by adding extrusion control and take-up control, it is possible to achieve zero mixing inconsistency and molding defects. We offer a low-cost type that can mix up to three types, as well as a general-purpose type and a multi-mixing type that can mix up to seven types. 【Features】 ■ Equipped with a weighing and cutting system for each raw material ■ Allows for accurate mixing through individual measurement and control of cutting amounts ■ Uses Maruyasu's original antlion adapter ■ Directly attaches to the molding machine, eliminating the need for classification ■ Achieves zero mixing inconsistency and molding defects *For more details, please feel free to contact us.
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Free membership registrationThis product is a dedicated mixing machine for additive injection that features Maruyasu's original weight measurement system, the "Quick Weighing System," and performs stable cutting based on the measurement data. Using an antlion adapter, the specified amount of additive is injected from the hopper ground side while simultaneously reducing the amount of the main raw material, eliminating concerns about color unevenness. By placing load cells and adopting Maruyasu's unique weight measurement method, it can instantly measure the cutting amount and feedback to the screw feeder for cutting, achieving high-precision cutting. 【Features】 ■ Equipped with Quick Weighing System ■ Ultra-compact size for portability ■ Can be moved to the desired molding machine ■ Cutting capacity can be freely adjusted by changing the screw tube set ■ Mixing control *For more details, please visit our website or feel free to contact us.
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Free membership registrationThis product is a mixing system that specializes in achieving stable mixing of crushed fluff raw materials. By using a weight-based metering device for each raw material, such as standard-shaped pellets, irregular pellets, fluff, ground materials, recycled raw materials, and powders, it is possible to mix raw materials with different shapes and specific gravities that cannot typically be mixed together. Additionally, it allows for the selection of both large units and very small units, enabling the mixing of raw materials with significantly different mixing ratios. Since the quantity and ratio of mixing can be freely selected and changed, it is also used as a compounding machine. 【Features】 ■ A mixing system designed for direct attachment to molding machines, equipped with weight measurement and stirring metering functions. ■ Stable mixing of ground, crushed raw materials and pellet raw materials. ■ Immediately processes losses into ground or crushed state, making them reusable as product raw materials at any time. ■ Does not limit the types of raw materials. ■ Cost reduction. *For more details, please visit our website or feel free to contact us.
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Free membership registrationThis product is a batch cutting device that, when an external demand signal is received, cuts out a specified amount set on an easy-to-use touch panel using a screw feeder and stops automatically. To ensure accurate measurement of the cut weight, it employs a loss-in-weight method, and after cutting is complete, a weight check is performed to confirm the cutting status. Even when the specified cutting amount is large, the feeder initially rotates at high speed to quickly approach the target value. However, to avoid exceeding the specified amount, it slows down as it nears the target to match the specified amount precisely. 【Features】 ■ Intermittently cuts out the specified amount ■ Employs a loss-in-weight method ■ High-speed cutting *For more details, please visit our website or feel free to contact us.
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Free membership registrationThe "ALC-301 series" is a device that measures the extrusion amount by weight and controls the film thickness and target extrusion amount. By automatically adjusting to the appropriate take-off speed calculated based on the measured extrusion amount through "take-off control," significant reductions in loss products and loss time during startup and product changeover can be achieved. Additionally, through "extrusion control," which automatically performs screw control to maintain a constant set extrusion amount based on actual measurement results, it can instantly measure reductions in extrusion amount due to issues like screen blockage and consistently maintain the target extrusion amount. 【Features】 ■ Compact & simple body ■ Minimizes operation points to prevent human error ■ Rich data displayed graphically ■ Easy numeric input with a numeric keypad (touch panel) ■ Simple operation even during abnormal occurrences with a newly designed guide *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis product measures the extrusion amount by weight and is a device that controls the film thickness and target extrusion amount. It has been a super long-selling product since its launch in 1985. By installing a weighing machine at the hopper of the extrusion molding machine and utilizing Maruyasu's original quick weighing system, the extrusion amount can be measured instantly in real-time. It adjusts the extrusion rotation speed and take-up speed in response to fluctuations in the extrusion amount, achieving the elimination of product defects caused by extrusion irregularities and an increase in production volume. 【Features】 ■ The extrusion amount is measured instantly in real-time using our unique weight measurement system. ■ Extrusion control: Aiming to eliminate product defects caused by extrusion irregularities and increase production volume. ■ Take-up control: Eliminating thickness defects and stabilizing product quality. ■ Depending on the capacity of the molding machine, several sizes of weighing machines are available. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis product features a system that measures the extrusion amount for each layer and automatically controls the screw rotation speed of each layer's extruder to achieve the set target extrusion amount, ensuring that the interlayer ratio remains constant during production. We install measuring devices such as mixing and thickness controllers on each layer's extruder, and perform centralized control that oversees the measuring devices for each layer while maintaining the main structure for extrusion and mixing control. By managing the information of each layer and controlling the interlayer ratio of the extrusion amount, we can produce molded products, such as films, in exactly the same state (like Kintaro candy) without any mixing inconsistencies or variations in thickness between layers. 【Main Functions】 ■ Mixing Control ■ Extrusion Control ■ Withdrawal Control ■ Interlayer Control *For more details, please visit our website or feel free to contact us.
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Free membership registration"Q-Chan" is a multilayer controller for 2 to 8 layers. It installs a weighing machine on each extruder to calculate the precise extrusion amount, and based on the calculated extrusion amounts, it determines the extrusion ratio for each layer, continuously monitoring to ensure that the extrusion ratios of each layer do not change. At the same time, it calculates the appropriate take-off speed according to the standard thickness and monitors changes in thickness. We offer two types of monitor units and three types of automatic units. Please choose between the automatic type and the monitor type according to your preference. [Features] - Compact and user-friendly design - Quick weighing method adopted - Quick layer comparison monitor - Quick total extrusion amount monitor *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "GP-1" is a non-heating compression pellet recycling machine that can turn film waste into high-density regenerated pellets without applying heat. The pellets regenerated by this machine are uniform in width, thickness, and cut, and have a high specific gravity, making them hard and compressed, resulting in a shape similar to that of standard pellets. They can be used in the same way as regular pellets when reused as raw materials. In addition, our company offers products such as the "GP-Slitter Tanzaku," which slits raw waste and wide trimmings for processing directly with the GP-1, as well as the GP-1 pre-system "Tension Roller" and "Trimming Feed Machine." 【Features】 ■ Non-heating regeneration ■ Recycling of trimming waste and raw waste ■ CO2 reduction ■ Patent number: 4403064 (Japan) *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "ALC-K410" is a mixing system that specializes in achieving stable blending of crushed raw materials. With the ideal mixing method of "mixing control + extrusion amount control," it maintains the mixing ratio of all raw materials while blending the same amount as the consumption. To calculate the consumption of mixed raw materials and finely adjust the rotation speed of the molding machine, it consistently maintains the target extrusion amount, significantly reducing losses and defects. 【Features】 ■ Zero leftover mixed raw materials ■ Weight-based ■ Continuous cutting of all raw materials ■ Tool-free disassembly and cleaning ■ Sampling function *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis product is a screw cleaning device that does not leave any scratches on the screws. By enhancing the penetration and peeling effects of the dedicated cleaning agent "Gel Pikarlabo" through the power of temperature and pressure, it makes it easy to remove the "dirt" adhered to the screws. Simply wipe the screws taken out from the screw pressure with a damp cloth, and the cleaning is complete. There is no worry about scratching the screws since no metal brushes are used. 【Features】 ■ No scratches on screws ■ Uniform results regardless of who performs the cleaning ■ Improved product quality ■ Easy cleaning *For more details, please visit our website or feel free to contact us. *If you would like a sample, please inquire.
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Free membership registration"Metal Pressure (MP)" enhances the penetration and peeling effects of the specialized cleaning agent "Gel Pika Lab" through the power of temperature and pressure, making it easy to remove adhered resins and burnt residues. It is suitable for cleaning small items such as breaker plates, molds, and nozzles, as well as larger items up to approximately φ300. It is also highly effective for cleaning dies. For long items like screws, please use Screw Pressure. 【Features】 - Resins and dirt can be removed without burning, preventing deterioration of the target object and extending its lifespan. - Significantly reduces labor effort. - Minimizes the occurrence of foreign substances during production by not scratching or leaving residues. - Adjusts overheating and pressurization times according to the degree of dirtiness and type of resin (difficult to peel, easy to peel), ensuring uniform results regardless of who performs the cleaning. *For more details, please refer to the PDF or our website, or feel free to contact us.
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Free membership registrationThe device can easily peel off and remove dirt from large-diameter dies and molds that cannot be placed in pressure cleaning devices (SP, MP). It is recommended for resin and burnt dirt that do not require high temperature or high pressure. It allows for clean dirt removal without scrubbing or scraping, resulting in a scratch-free cleaning. 【Features】 ■ Easily peels off and removes dirt from large-diameter dies and molds that cannot be placed in pressure cleaning devices ■ Easier than just soaking in Gel Clean+ or Gel Pika Lab ■ Used for dirt on objects that do not require high temperature or high pressure ■ Enables scratch-free cleaning without scrubbing or scraping *For more details, please refer to the PDF or our website, or feel free to contact us.
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Free membership registration"Gel Clean+" is a cleaning agent for molding machines that effectively cleans various types of dirt present in production sites. It focuses on penetration, using a unique blend of surfactants. It quickly penetrates to the root of dirt and burnt residues, lifting and separating them completely. 【Features】 ■ Penetrates just by spraying ■ Penetrates just by soaking ■ Evaporates to penetrate thoroughly ■ Enhanced penetration power, rinsing ability, decomposition capability, and detachment effect ■ Original blend of surfactants *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Gel Clean + Plus" is an alkaline cleaning agent with high penetration and peeling effects, widely used for removing resin scorching, gel discharge, degreasing, and oil removal. It can be used in various ways, such as purge cleaning inside resin molding machines, during resin changes, color changes, application cleaning, immersion cleaning, and pressure cleaning. Additionally, we offer a cleaning agent suitable for heating cleaning devices for boiling and pressure cleaning of the entire molding machine, called "Gel Picarlab." 【Features】 ■ An alkaline cleaning agent that can be widely used for degreasing, oil removal, and scorched residue removal. ■ Contains metal enzymes to prevent re-adhesion of dirt and enhance biodegradability upon disposal. ■ Does not require defoamers or large amounts of water. ■ Non-flammable and non-toxic, suitable for use at high temperatures and in spray applications. ■ Can be diluted from the concentrate several times depending on the level of dirt. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Gel Clean Plus" is a versatile cleaning agent that can handle various situations and locations in manufacturing environments, such as machine oil stains, burnt residues in molding machine screws, cylinders, dies, and molds. Its outstanding penetration performance and peeling effect help lift dirt from surfaces, significantly reducing cleaning time and labor. It can be used in various ways, including purge cleaning inside resin molding machines, during resin changes, color changes, coating cleaning, immersion cleaning, and pressure washing. 【Features】 - An alkaline cleaner that can be widely used for degreasing, oil removal, and burnt residue removal. - Contains metal enzymes to prevent re-adhesion of dirt and enhance biodegradability during disposal. - Low-foaming type with excellent rinsing properties, eliminating the need for defoamers or large amounts of water. - Non-flammable and non-toxic, suitable for use at high temperatures and in spray applications. *For more details, please visit our website or feel free to contact us.*
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Free membership registrationWe have developed the pressure cleaning devices Screw Pressure (SP) and Metal Pressure (MP) to easily clean stubborn foreign substances, burnt residues that have accumulated, and strongly adhesive resins that could not be removed by coating cleaning or soaking alone. "Gel Pika Lab" is a cleaning solution suitable for use with these devices. It allows for easy cleaning with minimal effort, reducing work time to one-tenth of the conventional time. It contributes to the reduction of purge work time during raw material and color changes, as well as the reduction of raw materials used. 【Features】 ■ Work time reduced to one-tenth of conventional methods ■ Easy cleaning with minimal effort ■ Does not scratch metal surfaces ■ Reduces purge work time and raw material usage during raw material and color changes *For more details, please visit our website or feel free to contact us.
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Free membership registrationOur "Pressure Washing Series" minimizes the occurrence of foreign substances to avoid damaging the items being cleaned. By not using heat, there is no generation of iron oxide, preventing contamination of the products. Additionally, this leads to extended maintenance periods and eliminates unexpected cleaning, thereby improving productivity and quality. Furthermore, it makes the challenging task of lifting and removing resin and burnt materials easier, reducing costs. It can clean complex shapes, small holes under 1mm, and narrow grooves thoroughly, providing a uniform finish for everyone. 【Features】 ■ No scrubbing ■ No pounding ■ No scraping ■ No burning *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis case study collection introduces Maruyasu's "pressure cleaning cases," which involve the development and sale of cleaning agents for machines in general, as well as the development and sale of specialized cleaning equipment. It includes various cleaning cases, such as breaker plates with polycarbonate that are difficult to clean without using hazardous organic solvents. Additionally, our company offers "photo assessment" services. Please contact us for more details. [Featured Cases] ■ Cleaning of urethane ■ Cleaning of polycarbonate ■ Cleaning of fluororesin *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"I hate the hassle of cleaning stubborn screw dice and other dirt..." In response to such customer feedback, the cleaning agent for molding machines, "Gel Clean," has been developed. 1. Purge cleaning 2. Coating cleaning 3. Soaking cleaning There are three applications available. Simply mix Gel Clean with the main ingredient, spray the concentrated solution, or soak it! It will detach the dirt stuck to the molding machine, and by wiping it with a wet cloth, you can restore its shine like new. Unlike traditional cleaning methods that burn or scrape off residues, this significantly reduces cleaning time and eliminates the worry of foreign substances contaminating the machine. If you are struggling with stubborn dirt in factories or production sites, please feel free to consult us. *For more details, please visit our website or feel free to contact us.
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Free membership registration"Gel Clean" is a versatile cleaning agent that can handle various situations and locations in manufacturing environments, including machine oil stains, burnt residues in molding machine screws, cylinders, dies, and molds. For cleaning during the disassembly of screws or the visible surfaces of molds, we recommend applying Gel Clean α by spraying it onto the burnt residues and gel-like dirt on the target object. Regardless of the temperature of the target object, when Gel Clean is sprayed, it quickly penetrates between the object and the dirt, allowing for easy detachment of the grime. It can be easily removed with a cloth, enabling quick cleaning completion. Various usage methods are possible, including purge cleaning inside resin molding machines, resin changes, color changes during molding machine input, application cleaning, immersion cleaning, and pressure cleaning. 【Features】 - An alkaline cleaning agent that can be widely used for degreasing, oil removal, and burnt residue removal. - Contains metal enzymes to prevent re-adhesion of dirt and enhance biodegradability upon disposal. - Low-foaming type with excellent rinsing properties, eliminating the need for defoamers or large amounts of water. - Non-flammable and non-toxic, suitable for use at high temperatures and in spray applications. *For more details, please visit our website or feel free to contact us.*
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Free membership registrationThis document presents cleaning case studies of Maruyasu's cleaning devices, "Metal Pressure" and "Boil Container." In the Metal Pressure cleaning case studies, examples are provided where the introduction of the device made it easy to remove polycarbonate and burnt residues, as well as cleaning of molds and nozzles. The Boil Container cleaning case studies detail the cleaning of dies that were completed with just 10 minutes of water wiping and brush cleaning inside the holes. The document includes numerous color photographs, making it easy to compare before and after cleaning. [Contents (Excerpt)] ■ New proposals for cleaning molded parts Metal Pressure Boil Container ■ Metal Pressure cleaning case study 1 ■ Metal Pressure cleaning case study 2 ■ Boil Container cleaning case study *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces the purging and cleaning of molding machines using Gel Clean Plus. It presents a solution to the customer voices saying, "I hate dealing with stubborn screw and die residues!" We will introduce methods that can respond to these concerns, including "types of purging and cleaning using Gel Clean Plus," "benefits of Gel Clean Plus purging," and various cleaning methods, all illustrated with charts and color photographs. We hope this will assist you in your cleaning operations. [Contents (excerpt)] ■ Introduction to purging and cleaning of molding machines using Gel Clean Plus ■ Types of purging and cleaning using Gel Clean Plus 1. Standard purging 2. Cooling purging ■ Benefits of Gel Clean Plus purging ■ Resins with proven implementation ■ Method for standard purging *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces the cleaning equipment, cleaning agents, and cleaning case studies from Maruyasu, which is engaged in the development and sales of cleaning agents for various machines. It categorizes products into sections such as the "Pressure and Heating" cleaning equipment series and the "Liquid Cleaning Agent" Gel Clean series, providing information on their applications and cleaning mechanisms. Additionally, the cleaning case studies include numerous color photographs, making it easy to understand the cleaning effects at a glance. If you have any cleaning concerns, please feel free to consult Maruyasu. [Contents (Excerpt)] ■ "Pressure and Heating" cleaning equipment series ■ "Liquid Cleaning Agent" Gel Clean series ■ Complete cleaning of screws and nozzles ■ Various cleaning case studies ■ Purge cleaning case study using Gel Clean+ *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces "non-damaging cleaning." It includes examples of boiling with cleaning solutions and pressure cleaning examples. Please feel free to contact us for inquiries about Maruyasu products, such as "I want to know more details" or "Is customization possible?" [Contents] ■ Boiling with cleaning solutions: Non-damaging cleaning ■ Pressure cleaning with cleaning solutions: Non-damaging cleaning *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAs can be seen from the photos taken when our company exhibited at the IPF (International Plastic Fair) 2017, it seems that everyone is struggling with cleaning. So, what kind of cleaning are they doing? What are the issues? What happens when a cleaning device is introduced? We will introduce a comparison between the current cleaning methods and the use of cleaning devices. [Contents] ■ Comparison between current cleaning methods and the use of cleaning devices ■ Cleaning results and case studies - Screw pressure - Metal pressure - Boil container *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationMaruyasu has obtained numerous patents and is engaged in the development of automated machinery that supports factories with its unique technology. Currently, we are collaborating with industrial designers to develop mixing machines like the "ALC-K707," which not only look good but also excel in operability and functionality, as well as a screw pressure cleaning container for molding machines called "Screw Pressure." We want to see our customers' happy faces. That's why we continue to challenge ourselves wholeheartedly. [Contents] ■ A company that continues to challenge itself to solve customers' problems ■ Directly attached ultra-high precision mixing machine for molding machines ■ Labor-saving cleaning operations through purging, spraying, soaking, and pressure cleaning *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationAt Maruyasu Co., Ltd., which aims for interesting manufacturing, we propose solutions for improvement challenges that have been given up on, further cost reductions, product quality enhancements, and suitable one-of-a-kind products. In this catalog, we introduce our products in a timeline format, including the original thickness controller for inflation molding "ALC-700CS," the multi-type mixing system "ALC-K410," and the "Cleaning Equipment Series." [Contents] ■ Commitment to manufacturing ■ There are as many inspirations as there are products ■ It’s futuristic and interesting *For more details, please refer to the PDF document or feel free to contact us.
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