タイヨーアクリス List of Products and Services

We offer an "Image Inspection System" that automatically inspects the dimensions, angles, deformations, scratches, stains, colors, and more of the workpieces. It can flexibly accommodate inline integration (space confirmation is required). It is also equipped with counter functions for production quantity, number of acceptable products, and number of defective products. Additionally, it can operate in through mode when not in use. 【Examples of Options】 ■ Long hours of unmanned operation by equipping a parts feeder ■ Designation of PLC and touch panel manufacturers ■ Other requests can be accommodated as needed *For more details, please refer to the materials. Feel free to contact us with any inquiries. ★ We are currently offering a collection of case studies on automatic machine manufacturing. Please take a look at that as well.

• Other inspection equipment and devices

The TA1610-01 is a low-pressure gripping air chuck that operates at a usage pressure of 0.05 MPa. It features a repeat positioning accuracy of 0.01 mm and employs high-precision linear guides. Custom orders are also available. You can now hold items that could not be held before without crushing or breaking them. 【Features】 ■ Operates at a usage pressure of 0.05 MPa ■ Repeat positioning accuracy of 0.01 mm ■ Employs high-precision linear guides ■ Custom orders available *For more details, please refer to the PDF document or feel free to contact us.

• Chuck

This document introduces the numerous processing achievements of Taiyo Acris Co., Ltd., which engages in mold design and manufacturing as well as press processing. It includes examples of precision progressive molds processed with a clearance of 0.002mm, as well as achievements in precision cold forging progressive molds and tap lines, all while performing cutting operations on materials with a thickness of 0.05, which is thinner than copy paper (0.1). Please take a moment to read it. [Contents] ■ Precision progressive molds ■ Precision cold forging progressive molds ■ Compound molds ■ Compound compound molds ■ Tap lines *For more details, please refer to the PDF document or feel free to contact us.

• Mold Design
• Contract manufacturing

Taiyo Acris Co., Ltd. is a company engaged in mold design and manufacturing, mass production of precision pressed products, and design and manufacturing of automated machines. We quickly respond to the just-in-time demands of the era. We have established a flexible manufacturing system through both hard aspects, such as composite processing lines centered on press technology and progressive cold forging lines, and soft aspects, including quality control and production management systems. You can entrust us with the entire lifecycle of "small precision metal press parts." 【Business Activities】 ■ Mold design and manufacturing ■ Mass production of precision pressed products ■ Design and manufacturing of automated machines *For more details, please refer to the PDF materials or feel free to contact us.

• Other semiconductor manufacturing equipment
• Other inspection equipment and devices
• Laser marker

The Taiyo Acris servo press machine has a repeatability accuracy that is 5 to 10 times greater than that of conventional servo press machines! It achieves stability through the adoption of a unique method. In continuous line production, production losses can often be significantly affected by variations in parts. By reducing part variability, it becomes easier to explore overall stability conditions, which is expected to improve product yield. It enables in-house production of a wide variety of small quantities of metal press processing, making it suitable for new product prototypes and spare parts. *With semi-customization, it fits perfectly into the production line! No need for line design changes. 【Features】 ■ A compact line design that connects automatic equipment before and after is possible. ■ Supports a range from 3t to 15t. ■ The combination of cassette mold systems and servo presses allows for the production of a wide variety of small lots. *By utilizing mold technology, you can select the best processing method that integrates press processing, tapping, contact riveting, and other processes with the servo press. For more details, please contact us or download the catalog to view.

• Other processing machines

Taiyo Acris custom develops a wide range of equipment related to inspection, assembly, processing, and transportation, primarily in the fields of semiconductors, liquid crystals, and electronic components, according to customer requirements. We provide a comprehensive response from mechanical design to parts procurement, manufacturing, delivery, and maintenance, enabling smooth startup with short lead times. We welcome inquiries regarding requests not mentioned in our case studies, such as "processing and assembly in the automotive field." 【Features】 ■ Proposal-based equipment design made possible by extensive experience! ■ Advanced integrated development environment through the integration of PLC software design and equipment development! ■ Unmatched responsiveness to customers from development design to delivery! ■ Approximately 2 months from design initiation to delivery! *For more details, please contact us or download our catalog for more information.

• Other semiconductor manufacturing equipment
• Other processing machines

We respond to the required quality with a comprehensive proposal for QCD and our unique press-linked method. In producing a diverse range of high-quality products, we position mold structures, methods, and production methods (press-linked method) that better meet the required quality as technological innovations, and we respond to our customers' requests with a spirit of challenge. =========＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝ Our customers' passionate thoughts are our thoughts. ~From mold design and manufacturing to integrated press processing~ =========＝＝＝＝＝＝＝＝＝＝＝＝＝＝＝ ●Manufacturing Processing of Taiyo Acris's press products that meet the demands of the times. ●Technology A consistent R&D system of world-class quality from mold development and design. ●Development Supporting Japan's manufacturing from behind the scenes, Taiyo Acris's automatic machine development department. ●Quality Assurance A company-wide commitment to guaranteeing world-class quality in quality, safety, and the environment. ●Sales Solution sales that realize our customers' dreams. ●Production Management Supporting the efficiency of the production process from order to delivery. —Taiyo Acris delivers "dreams" to the world. ↓↓↓ For more details, please check the catalog download ↓↓↓

• Mold Design
• Other machine tools
• Press Dies

Based on customer requests, we engage in thorough discussions and create 'world-class quality' from our in-house manufactured molds. In today's world, where high demands are placed, we process press products that are used globally as components of various products. - About Precision Progressive Processing We offer high-speed progressive processing for punching and bending that broadly meets customer quality requirements. By integrating mold design and manufacturing with press processing, we can produce at optimal costs. [Introduction to Technology] *This is just an example, so please contact us for more details. - We perform a special processing that incorporates shaving into progressive processing and adds angles to the cross-section. - Despite the extremely small shapes, we ensure contact pressure as a socket by performing hemming bends. We own about 100 functional press machines ranging from 10t to 80t and are challenging ourselves to process high-precision products. ↓↓↓ For more details, please check the catalog download ↓↓↓

• Mold Design
• Press Dies
• Other Auto Parts

Based on our customers' requests, we engage in thorough discussions to create 'world-class quality' products from our in-house manufactured molds. In today's world, where high demands are placed, we process press products that are used globally as components of various products. - About Precision Cold Forging Progressive Processing We have transitioned products that were traditionally manufactured using different methods such as cutting and die casting to press processing. By changing the method to press processing, we have achieved significant cost advantages. [Introduction to Our Technology] *This is just one example, so please contact us for more details. ■ Even for products where the bending height exceeds the bending width and die casting is common, we have achieved cost reduction by replacing it with press processing. ■ Replacement from die casting + cutting processing. We perform stepped processing solely with press, resulting in a dramatic increase in productivity. We own about 100 functional press machines ranging from 10t to 80t, and we are challenging ourselves to process high-precision products. ↓↓↓ For more details, please check the catalog download below ↓↓↓

• Mold Design
• Press Dies
• Other Auto Parts

Based on discussions regarding QCD specifications with our customers, we are challenging ourselves to create innovative mold designs and to maximize the capabilities of high-precision machine tools in mold manufacturing. 【Features】 ○ Processing of different materials and contact points within the progressive die process using our unique riveting method. ○ Significant cost reduction is possible through the integration of the punching/bending process and the riveting process. For more details, please contact us or download the catalog.

• Processing Contract

We are challenging ourselves to create molds that leverage our highly original mold design and the capabilities of high-precision machine tools to the fullest, based on specifications discussed with our customers regarding QCD. 【Features】 ○ Further evolution of composite molds (two-part riveted products) Processing of three components within a progressive die process ○ Enhancing the completeness of the components For more details, please contact us or download the catalog.

• Processing Contract

We are challenging ourselves to create molds that leverage our highly original mold design and the capabilities of high-precision machine tools to the fullest, based on discussions about QCD specifications with our customers. 【Features】 ○ Integration of press processing and tapping processing ○ Finishing after screw processing in a progressive process For more details, please contact us or download the catalog.

• Processing Contract

Taiyo Acris is committed to developing equipment that accurately meets our customers' needs. To achieve this, we handle everything in-house, including mechanical design, electrical design, software design, parts procurement, assembly, and on-site adjustments. We conduct reviews at each step of the development process to ensure a smooth startup for our customers. 【Equipment Overview】 ○ In the event of an anomaly occurring on the production line, the monitor screen will display the location, reason, and occurrence time. For more details, please contact us or download the catalog.

• Other security and surveillance systems

Taiyo Acris is engaged in the development of automatic machines that can accurately respond to customer requests. To achieve this, we consistently handle everything in-house, from mechanical design, electrical design, and software design to parts procurement, assembly, and on-site adjustments. We conduct reviews at each development step to ensure a smooth startup for our customers. 【Device Overview】 ○ A device that automatically inspects internal defects in LCD glass 【Features】 ○ Capable of inspecting defects as small as 0.05mm ○ Inspects for bubbles, foreign objects, scratches, craters, etc. ○ Inspection cycle of 20 seconds per sheet (for 730x920mm glass) For more details, please contact us or download the catalog.

• Other inspection equipment and devices

Taiyo Acris is committed to developing equipment that accurately meets our customers' needs. To achieve this, we handle everything in-house, including mechanical design, electrical design, software design, parts procurement, assembly, and on-site adjustments. We conduct reviews at each development step to ensure a smooth startup for our customers. 【Equipment Overview】 ○ A device that cuts pins supplied in a hoop and press-fits them onto a substrate. For more details, please contact us or download the catalog.

• Other assembly machines

Taiyo Acris is committed to developing equipment that accurately meets our customers' needs. To achieve this, we handle everything in-house, including mechanical design, electrical design, software design, parts procurement, assembly, and on-site adjustments. We conduct reviews at each development step to ensure a smooth startup for our customers. 【Equipment Overview】 ○ A device that cuts burrs and gates using a laser 【Features】 ○ Can process with high precision through image correction ○ Simultaneously performs gate cutting ○ Can accommodate a variety of products with just a change in the laser program For more details, please contact us or download the catalog.

• Other processing machines

Taiyo Acris is committed to developing equipment that accurately meets our customers' needs. To achieve this, we handle everything in-house, including mechanical design, electrical design, software design, parts procurement, assembly, and on-site adjustments. We conduct reviews at each development step to ensure a smooth startup for our customers. 【Equipment Overview】 ○ Equipment for transporting substrates For more details, please contact us or download the catalog.

• Substrate transport device (loader/unloader)

Taiyo Akris is committed to developing equipment that accurately meets our customers' needs. To achieve this, we handle everything in-house, including mechanical design, electrical design, software design, parts procurement, assembly, and on-site adjustments. We conduct reviews at each step of the development process to ensure a smooth startup for our customers. 【Equipment Overview】 ○ A device that automatically winds the hoop after press processing onto a reel. For more details, please contact us or download the catalog.

• Winding Machine

Taiyo Akris is committed to developing equipment that can accurately meet our customers' needs. To achieve this, we handle everything in-house, including mechanical design, electrical design, software design, parts procurement, assembly, and on-site adjustments. We conduct reviews at each development step to ensure a smooth startup for our customers. [Equipment Overview] ○ A device that receives products after pressing. For more details, please contact us or download the catalog.

• Other conveying machines

In the Automation Development Department, we develop and manufacture various equipment related to production and inspection from the perspective of being a "user" as well. We handle everything from the development and production of system devices to maintenance in a one-stop manner. 【Features】 ■ Proposal-based equipment design based on extensive experience ■ Advanced integrated development environment through the integration of PLC software design and equipment development ■ Exceptional responsiveness to customers from development design to delivery ↓ For more details, please contact us or download the catalog ↓

• Other semiconductor manufacturing equipment
• Other inspection equipment and devices
• Laser marker

Image inspection of products (workpieces) will be conducted using an area camera. Image processing will be performed internally within the camera controller, and the inspection results will be communicated to the PLC via I/O signals. The inspection results will be displayed on a monitor, and NG images will be saved to a USB memory. 【Options】 ○ By equipping a parts feeder, long hours of unmanned operation are also possible. ○ Manufacturer specifications for PLC and touch panel can be accommodated. For more details, please contact us or download the catalog.

• Other inspection equipment and devices

Using a line camera, we capture circumferential images and synthesize them into a single image file for inspection. Image processing is performed within the camera, and the inspection results are communicated to the PLC via I/O signals. The inspection results are displayed on a PC, and NG images are saved in a designated folder. 【Options】 ○ It is also possible to distinguish the color of the workpiece by equipping a color sensor. ○ Manufacturer specifications for the PLC and touch panel can be accommodated. For more details, please contact us or download the catalog.

• Other inspection equipment and devices

By adopting a multi-axis head, simultaneous hole processing and tapping are possible. Different taps can also be processed simultaneously. Detachment and attachment can be easily performed with a dedicated workpiece receiving jig. 【Features】 ○ Equipped with a coolant circulation mechanism (with mesh filter) ○ Displays processing count and tool lifetime on a touch panel For more details, please contact us or download the catalog.

• Other processing machines

Cutting processing can be performed without oil. The burrs from cutting are guaranteed to be less than 1/10 of the plate thickness. It supports strip materials with a thickness of 0.2mm to 0.6mm and a width of 20mm to 100mm. 【Features】 ○ The strip uses a servo feeding mechanism. ○ Cutting employs a servo press. ○ Equipped with a magazine storage device. For more details, please contact us or download the catalog.

• Other processing machines

The volume of the work input section is approximately 40 liters. It can process up to about 30 kg of metal parts at once. Static electricity can be removed with an ionizer, and fine dust and particles can also be removed with a dust collector. 【Options】 ○ An automatic feeder can be equipped ○ Mesh size can be changed ○ The color of the mesh section can also be selected in black For more details, please contact us or download the catalog.

• Automatic sorting machine

Are you having trouble with mass production and prototyping of precision press processing, mold design and manufacturing, or peripheral devices? If so, please consult Taiyo Acris, which has over 60 years of experience! 【Features】 ○ We accommodate a wide variety of requests from the prototyping development stage to design changes. For more details, please contact us or download the catalog.

• Mold Design

We have achieved small lot processing through a total solution of mold technology, automation technology, and press technology. 【Features】 ○ The delivery quantity of press-processed parts can be adjusted to the desired amount. For more details, please contact us or download the catalog.

• Processing Contract

Based on our technical capabilities in mechanical, electrical, and software design, we develop equipment tailored to our customers' needs. We focus on a wide range of equipment development related to inspection, assembly, processing, and transportation, primarily in the fields of semiconductors, LCDs, and electronic components. 【Features】 - Capable of proposal-based equipment design with extensive experience - Average debugging period of one week - Approximately two months from design initiation to delivery For more details, please contact us or download the catalog.

• Other processing machines

Shanghai Taiyao Automation Technology Co., Ltd. provides high-level automated machines and molds by manufacturing in cooperation with local companies in China, based on Japanese automation and mold technology. 【Features】 ■ Local partner companies in China ■ Technical support from Taiyo Acris Japan headquarters ↓ For more details, please contact us or download the catalog ↓

• Other semiconductor manufacturing equipment
• Other inspection equipment and devices
• Laser marker

The board thickness is 0.05, which is thinner than copy paper (0.1), so the clearance between the punch and die is processed at 0.002mm. 【Features】 ○Material: C5191R ○T=0.05 ○Partially AU plated material For more details, please contact us.

• Other molds

Despite the extremely small shape, contact pressure as a socket is secured by performing a bending operation. 【Features】 ○Material: C5191R ○T=0.15 ○Tin-lead plated material For more details, please contact us.

• Other molds

A product that requires spring characteristics and contact pressure at the contact points. To ensure spring properties, it is processed using a method that enhances bending accuracy while avoiding stress on the bending corners. 【Features】 ○Material: C5191R ○T=0.15 For more details, please contact us.

• Other molds

A product that incorporates shaving processing at the cross-section of press-formed parts while simultaneously applying a 7-degree angle. It is processed using a special method that integrates shaving processing into a progressive die method and adds an angle to the cross-section. 【Features】 ○Material: SPCC-SD ○T=1.0 For more details, please contact us.

• Other molds

A product that has high demands for punch marks and scratch marks due to bending processing, as well as high bending precision requirements. 【Features】 ○Material: SPCC ○Thickness: 1.2 ○Nickel-plated material Please contact us for more details.

• Other molds

The central bending section has a height greater than the bending width, and processing is done using die casting rather than conventional press processing. By completing this in a single press operation, productivity can be dramatically increased, allowing for cost reduction. 【Features】 ○Material: SPCC-SD ○T=1.2 For more details, please contact us.

• Other molds

The processing of the stepped part in the center of the product was done by machining after die casting. By completing this with only one press process, it is possible to dramatically increase productivity and reduce costs. 【Features】 ○Material: 505AL ○T=2.00 For more details, please contact us.

• Other molds

The product plate thickness is being reduced and a protruding boss is being processed. In conventional thinning methods, it is difficult to create a protruding boss shape in the thinned area, but it is being processed using a unique method. 【Features】 ○Material: SPCC-SD ○T=1.00 Please contact us for more details.

• Other molds

The product shape is close to a cone and is usually produced using the die-casting method. However, since aluminum is melted and solidified in a mold, shrinkage of the material occurs upon completion, leading to quality issues. By replacing this with precision cold forging, stable quality can be achieved. 【Features】 ○Material: Aluminum For more details, please contact us.

• Other molds

There are parts with different plate thicknesses, and two types of materials were docked together, but by replacing it with cold forging, significant cost improvements such as material cost reduction and increased productivity are possible. 【Features】 ○Material: C2680R ○T=0.80 Please contact us for more details.

• Other molds

The material (5191R) is processed by cutting and crimping the Ag wire within the mold, while simultaneously enhancing dimensional accuracy using a method that does not apply stress through bending, in order to ensure the properties of a spring. 【Features】 ○ Material: C5191R ○ Thickness: 0.15 ○ Ag wire contact For more details, please contact us.

• Other molds

The riveting process of the rivet contacts, using our unique press-linked method, accommodates the non-use of processing oil. Additionally, the presence or absence of contacts is checked within the mold after the riveting process, allowing for a method that addresses significant defects caused by the absence of contacts. 【Features】 ○Material: C2680R ○T=0.80 ○Rivet contacts Please contact us for more details.

• Other molds

The riveting process for rivet contacts is compatible with the non-use of processing oil. The bending shape is irregular, and know-how is utilized to stabilize the bending process. 【Features】 ○Material: C5191R ○T=0.2 ○Rivet contact Please contact us for more details.

• Other molds

The riveting process of the rivet contacts is compatible with the non-use of processing oil due to our unique press-linked method. Regarding the bending shape, shallow bending areas are affected by changes in parallelism with the main body, which in turn influences the contact height and alters the contact pressure, so we process them using a method that maintains parallelism. 【Features】 ○Material: C5191R ○T=0.15 ○Rivet contacts Please contact us for more details.

• Other molds

It is finished in a state close to a semi-assembly where different materials are docked together. By docking within the mold, the riveting of the tang and the sessile section can be processed stably. 【Features】 ○C2680R T=0.80 ○C5191R T=0.15 Please contact us for more details.

• Other molds

Through the combination of three different types, not only is quality stability achieved, but mass production is also made possible, allowing for significant cost reduction. 【Features】 ○C2680R T=0.50 ○C5191R T=0.10 ○Rivet contacts For more details, please contact us.

• Other molds