サンワマシナリー List of Products and Services

We would like to introduce a case study conducted by Sanwa Machinery Co., Ltd. regarding the implementation of an automatic seam detection device. The issues were: "Detection by humans leads to delayed responses" and "Operators need to constantly monitor." Therefore, we introduced the automatic seam detection device. This resulted in improved work speed and successful reduction of operators. 【Case Study】 ■Issues - Detection by humans leads to delayed responses - Operators need to constantly monitor ■Benefits - Improved work speed - Successful reduction of operators - Improvement in defect rates Our company specializes in the automation and labor-saving of machinery related to textiles, industrial materials, electronics, and the environment. We can provide custom design and manufacturing tailored to customer requests. <Our Strengths> - Comprehensive support from design to procurement and assembly! - Installation on existing machines is possible! - Even without specific design drawings, we can manufacture based on your ideas! Please feel free to consult us about anything! *Free sample testing is currently available. *For more details, please refer to the PDF materials or feel free to contact us.

• Mechanical Design

We would like to introduce a case study conducted by Sanwa Machinery Co., Ltd. regarding the introduction of an automatic inspection device. The issues were the potential for defects to be overlooked due to manual inspections and the limitations in inspection speed. Therefore, we implemented automation by introducing an automatic inspection device. The oversight of defects has drastically decreased, and we have successfully reduced the number of operators. 【Case Study】 ■Issues - Potential for defects to be overlooked due to manual inspections - Limitations in inspection speed ■Benefits - Drastic reduction in oversight of defects - Improvement in inspection speed - Successful reduction of operators Our company specializes in the automation and labor-saving of machinery related to textiles, industrial materials, electronics, and the environment. We can provide custom design and manufacturing tailored to customer requests. <Our Strengths> - Comprehensive support from design to procurement and assembly! - Installation on existing machines is possible! - Even without specific design plans, we can manufacture based on your ideas! Please feel free to consult us about anything! *Free sample testing is currently available. *For more details, please refer to the PDF document or feel free to contact us.

• Mechanical Design

"Labor-saving/automation machines" are machines that provide effects such as improved quality, reduced costs, increased productivity, and enhanced safety. This document introduces the benefits of labor-saving/automation, as well as case studies of problem-solving. If you have any concerns or are interested in labor-saving/automation, please feel free to contact us. [Contents] ■ What are labor-saving/automation machines ■ Benefits of labor-saving/automation ■ Case study 1 ■ Case study 2 *For more details, please refer to the PDF document or feel free to contact us.

• Mechanical Design

We want to improve line speed and automate due to labor shortages! Leave your concerns to us. We provide total support from design to manufacturing tailored to the site for textiles, industrial materials, electronic devices, and environmental machinery! We have numerous adoption records with major textile and automotive manufacturers! Feel free to consult with us first! 【Our Strengths】 ◆ Custom-made design and manufacturing tailored to customer needs! ◆ Short delivery times, low prices, and high quality! ◆ Proposal capabilities to realize ideas! 【Examples of Manufacturing Achievements (excerpt)】 ◆ Vacuum dehydration equipment achieving a dehydration rate of 15-20% ◆ Tenter heat treatment machine including after maintenance ◆ Large transport equipment with lengths of 4-50m and a width of 4m *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

Our company, which specializes in the design and development of labor-saving machinery, manufactures "winding devices" that accommodate a wide range of workpieces from films to thin metal sheets. These devices can transport materials at a constant speed and tension, and custom designs are available to suit various processing equipment. 【Do you have any of these concerns?】 "Wrinkles are occurring..." "I want to stop wandering..." "Tension is unstable..." "I want to consider a prototype..." etc. If you are facing any of the above issues, please feel free to consult with us! 【Examples of applications for winding devices】 ■ Optical and functional films ■ Metal foils (fuel cells, secondary batteries, etc.) ■ Thin metal sheets ■ Carbon fiber sheets and threads *For more details, please refer to the materials. Feel free to contact us as well.

• Other machine tools

Our company, which specializes in the design and development of labor-saving machinery, manufactures "winding devices" that accommodate a wide range of workpieces from films to thin steel plates. These devices can transport materials at a constant speed and tension, and custom designs can be created according to various processing equipment. If you are facing issues such as "wrinkles occurring," "wanting to stop wandering," or "tension not stabilizing," please feel free to consult with us. 【Examples of Applications for Winding Devices】 ■ Optical and functional films ■ Metal foils (fuel cells, secondary batteries, etc.) ■ Thin steel plates ■ Carbon fiber sheets and threads *For more details, please refer to the materials. Feel free to contact us as well.

• Other machine tools

We want to improve line speed and automate due to a labor shortage! Leave your concerns to us. We provide total support from design to manufacturing tailored to the site for textiles, industrial materials, electronic devices, and environmental machinery! Production achievements (excerpt) ◆ Vacuum dehydration equipment achieving a dehydration rate of 15-20% ◆ Tenter heat treatment machine including after-sales maintenance ◆ Large conveyor systems with lengths of 4-50m and a width of 4m *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Sanwa Machinery Co., Ltd. proposes labor-saving machines with overwhelming creativity as a specialist in custom machine development. We want to turn intangible ideas into tangible forms. Sanwa Machinery accurately captures the unique needs of each customer and supports the realization of their ideas. Design, durability, productivity, operability, and safety. We pursue these essential qualities required for labor-saving machines while also considering environmental impact, and regardless of the difficulty of development, we create high-precision and high-performance machines that exceed expectations with our solid technical skills and overwhelming creativity. Additionally, for customers facing technical issues with existing machines, we offer more practical designs and developments. We deliver one-of-a-kind, number-one custom machines that create new value through manufacturing that prioritizes the customer's perspective. For more details, please contact us or download our catalog.

• Mechanical Design

"Textile-related machinery" is a field we have been developing since our founding, applying accumulated technologies, including patents, to each device. It is also possible to assemble unit machines into a complete line. We handle products such as the "SOYUTEX Automatic Sewing Device," which fully automates the unwinding and sewing of textile and industrial material rolls, the "GRANDPRIX Emery (abrasive) Device" for sanding the surface of fabrics, and the "DRYER Net Drying Device," which allows for drying using a high-temperature multi-stage process. 【Textile-related Machinery】 ■ SOYUTEX Automatic Sewing Device ■ GRANDPRIX Emery (abrasive) Device ■ WATERGRANDPRIX Emery (abrasive) Device ■ MERCURY Slitting Dewatering Device ■ DRYER Net Drying Device *For more details, please refer to the catalog or feel free to contact us.

• Textile Processing Machinery

Technologies related to the environment, focusing on carbon dioxide emission reduction and reuse, have seen a rapidly increasing demand in recent years. Our company offers products such as the "MARS Waste Heat Recovery Device," which has the technology to prevent tar from adhering permanently to heat exchange devices from heat treatment. *For more details, please refer to the catalog or feel free to contact us.*

• Other environmental equipment

Sanwa Machinery Co., Ltd. delivers products that respond to the diversification of interior materials such as ceiling materials, trunks, and mats, by applying accumulated technology and know-how to improve quality. Our company handles a range of equipment, including the "preheating furnace," which ensures that the input capacitors are uniformly preheated, as well as the "net dryer," which connects a drying chamber and a cooling chamber, and the "tenter," which is a series of devices for unwinding, dipping, coating, drying, heat treatment, cutting, and winding. [Automotive-related Machinery] ■ Preheating Furnace ■ Net Dryer ■ Tenter *For more details, please refer to the catalog or feel free to contact us.

• Heating device

With the spread of smartphones, touch panel films are becoming increasingly high-performance and high-quality. We provide products with high safety and technological standards. Our company handles various equipment, including "winding devices" that roll up films, as well as "etching devices" that perform a series of processes from unwinding to etching, washing, drying, and rewinding. We also offer advanced and unique "film transport devices" featuring tension control, electronic control, and drive methods. 【Electronic-related machinery】 ■ Winding devices ■ Unwinding devices ■ Etching devices ■ Drying devices ■ Peeling devices ■ Film transport devices *For more details, please refer to our catalog or feel free to contact us.

• Touch Panel

The "unwinding device" is a machine that unwinds roll-shaped films and similar materials. It uses technology that prevents wrinkles and misalignment of the film. Additionally, it allows for constant speed and constant tension unwinding, and is equipped with a protective film peeling mechanism. 【Features】 ■ Compatible with all types of work (materials, width, thickness) ■ Allows for constant speed and constant tension unwinding ■ Equipped with a protective film peeling mechanism *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Winder" is a device that rolls up films and similar materials into rolls. It uses technology that prevents wrinkles and misalignment in the film. Additionally, it allows for constant speed and constant tension winding, and is equipped with a laminating mechanism. 【Features】 ■ Compatible with all types of work (materials, width, thickness) ■ Capable of constant speed and constant tension winding ■ Equipped with a laminating mechanism *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Dual-axis turret-type winding device" is a dual-axis turret-type winding device that can accommodate various workpieces (width and thickness). In addition to enabling constant speed and constant tension winding, it is equipped with an auto splice and bonding mechanism, as well as a touch roll. 【Features】 ■ Compatible with various workpieces (materials, width, and thickness) ■ Capable of constant speed and constant tension winding ■ Equipped with auto splice and bonding mechanism, and touch roll *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Unwinding and Rewinding Device, R to R (Roll to Roll)" is a device that can accommodate various widths and thicknesses of workpieces. In addition to enabling constant speed and constant tension transport, it can be custom-designed to match each processing device. 【Features】 ■ Compatible with various workpieces (materials, widths, and thicknesses) ■ Capable of constant speed and constant tension transport ■ Custom design available *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "etching device and cleaning device" is a system that performs the etching process in a continuous manner, from unwinding to etching, rinsing, drying, and rewinding. It features a custom design that accommodates both development and mass production equipment. 【Features】 ■ A system that performs the etching process in a continuous manner ■ Compatible with various workpieces (materials, width, thickness) ■ Optimal nozzle arrangement ■ Custom design that accommodates both development and mass production equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

Sanwa Machinery, which handles electronic-related machinery, offers "bath solution tanks, chemical solution tanks, dyeing tanks, and washing tanks." With optimal material selection, they possess high corrosion resistance and are designed to accommodate both development and mass production equipment. [Features] ■ Optimal material selection ■ Used for optical and functional films *For more details, please refer to the PDF document or feel free to contact us.

• others

The "hot air drying device, hot air dryer" is a drying device for optical and functional films, as well as metal foils, capable of floating and roll conveyance. It features custom design that supports stable temperature control and airspeed control, suitable for both development and mass production equipment. 【Features】 ■ Uniformity of temperature and precision of roll bearings ■ Custom design that accommodates both development and mass production equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

The "lamination device" is a machine designed for optical and functional films and thin steel plates, compatible with thermal lamination using heated rolls and pressure lamination. It features a custom design that accommodates both development and mass production equipment. 【Features】 ■ Custom design that supports both development and mass production equipment ■ High safety and technical standards *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

The "Accume Device" is a machine designed for optical and functional films as well as metal foils, accommodating various widths and thicknesses of workpieces. It features high-precision rolls and centering technology, as well as technology that prevents wrinkles and misalignment in the film. [Features] ■ Compatible with all types of workpieces (materials, widths, and thicknesses) ■ High-precision rolls and centering technology ■ Technology that prevents wrinkles and misalignment in the film *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Vacuum Slit Dehydration Device" is a high-efficiency vacuum dehydration device that does not require a filter and features a two-chamber design for the dehydration surface. It has a two-layer slit dehydration structure, allowing for a dehydration rate of 15-20% or lower. Additionally, it is compatible with thin and stretchable fabrics, and has a track record of over 100 units delivered. 【Features】 ■ Filterless design with a two-chamber dehydration surface ■ Application of accumulated technology, including patents ■ Achieves a dehydration rate of 15-20%, compared to the usual 30-40% *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Automatic Sewing Device" is a machine that completely automates the unwinding and sewing of rolls related to fibers and industrial materials. It supports both overlock and interlock stitching with the accumulated technology developed since the company's founding. 【Features】 ■ Complete automation of unwinding and sewing of rolls ■ Accumulated technology developed since the company's founding ■ Supports both overlock and interlock stitching *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Automatic Sewing Machine" is a device that accommodates all types of textile fabrics. It applies accumulated technologies, including patents, and is compatible with both overlock and interlock stitching. 【Features】 ■ Simplification of sewing ■ Compatible with both overlock and interlock stitching ■ Application of accumulated technologies, including patents *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "sanding device and abrasion device" is a machine that sands the surface of textile fabrics. It allows for easy setting of the pressing amount and line speed via the control panel, enabling stable production of various textures. 【Features】 ■ Sands the surface of the fabric ■ Easily sets pressing amount and line speed via the control panel ■ Enables stable production of various textures *For more details, please refer to the PDF document or feel free to contact us.

• others

The "waste heat recovery device and heat exchanger" is a device capable of removing tar contained in the exhaust air. It has technology that prevents tar from adhering permanently to the heat exchanger. 【Features】 ■ Application of accumulated technology, including patents ■ Technology that prevents tar from adhering permanently to the heat exchanger *For more details, please refer to the PDF document or feel free to contact us.

• others

The "heat treatment device, pin tenter, heat setter, and net dryer" are equipment that can configure a line for unwinding, coating, heat treatment, and winding non-woven fabric. Total coordination from unwinding to winding! Stable temperature control and wind speed control are possible. 【Features】 ■ Stable temperature control and wind speed control *For more details, please refer to the PDF document or feel free to contact us.

• others

This product is a "conveyor system" for textile fabrics and industrial materials (non-woven fabric). It can accommodate various types of work and allows for constant speed and constant tension conveyance. It features custom design tailored to each mechanism. 【Features】 ■ Compatible with all types of work ■ Allows for constant speed and constant tension conveyance ■ Custom design *For more details, please refer to the PDF document or feel free to contact us.

• others

The "Surface Winding Device" is a machine designed for various types of work, suitable for textile fabrics and industrial materials (non-woven fabrics). In addition to adjustable winding tension and tightness using a touch roll, it can be custom-designed to accommodate different mechanisms. 【Features】 ■ Compatible with all types of work ■ Adjustable winding tension and tightness using a touch roll ■ Custom design to accommodate various mechanisms *For more details, please refer to the PDF document or feel free to contact us.

• others

This product is a coater device for textile fabrics and industrial materials (non-woven fabric). It can accommodate various coater methods and offers custom designs tailored to each mechanism. 【Features】 ■ Compatible with all types of work ■ Supports various coater methods ■ Custom designs tailored to each mechanism *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "Inspection Machine" is a device for textile fabrics and industrial materials that can accommodate all types of work. Custom designs can be made to suit each mechanism. *For more details, please refer to the PDF document or feel free to contact us.*

• others