USUI CO., LTD. List of Products and Services

In the mining industry, many components require impact resistance and wear resistance, and corrosion is also a significant challenge. Improving the durability of parts used in harsh environments is essential for maintaining production efficiency. Amorphous thermal spraying provides a coating with high corrosion and wear resistance by changing the material, contributing to the longevity of the components. 【Application Scenarios】 - Impellers for slurry pumps - Components requiring impact resistance 【Benefits of Implementation】 - Reducing the frequency of component replacement - Improving equipment operating rates - Cost reduction

• Surface treatment contract service

In the power generation industry, the long-term stable operation and efficiency improvement of equipment are important challenges. In particular, components used in harsh environments such as high temperature, high pressure, and corrosive fluids are inevitably subject to deterioration due to corrosion and wear, leading to decreased performance and increased replacement frequency. Amorphous thermal spraying provides high corrosion and wear resistance, contributing to the longevity and efficiency improvement of equipment. 【Application Scenarios】 - Impellers of slurry pumps - Piping components in high-temperature environments - Parts in contact with corrosive fluids 【Effects of Implementation】 - Reduction in the frequency of component replacement - Improvement in equipment operating rates - Reduction in maintenance costs

• Surface treatment contract service

In the paper industry, the durability of parts used in environments prone to wear, such as those in paper machines, is a significant challenge. In particular, areas that come into contact with pulp and chemicals are also susceptible to corrosion, and an increase in the frequency of part replacements can lead to a decrease in production efficiency. Amorphous thermal spraying can contribute to solving these challenges by achieving both corrosion resistance and wear resistance. 【Application Scenarios】 - Impellers of paper machines - Pulp pumps - Chemical tanks 【Effects of Implementation】 - Extended lifespan of parts - Reduced replacement frequency - Improved production efficiency

• Surface treatment contract service

In the energy industry, long-term stable operation of plants and equipment is required. In particular, components used in harsh environments such as high temperature, high pressure, and corrosive fluids face challenges due to wear and corrosion degradation. An increase in the frequency of component replacement not only leads to increased costs but also results in losses due to operational downtime. Amorphous thermal spraying from Usui International Industries addresses these challenges. 【Application Scenarios】 - Impellers for slurry pumps - Components used in high-temperature environments - Components in contact with corrosive fluids 【Benefits of Implementation】 - Improved component lifespan - Reduced replacement frequency - Cost savings - Achieving stable operation

• Surface treatment contract service

In the marine structure industry, corrosion and wear caused by seawater are significant challenges. In particular, components used in harsh environments, such as marine plants and vessels, require high corrosion resistance and wear resistance. Corrosion and wear can accelerate the deterioration of components, potentially leading to equipment downtime and increased replacement frequency. Our amorphous thermal spraying provides coatings with excellent corrosion and wear resistance by changing the material, addressing these challenges. 【Application Scenarios】 - Impellers for marine plants - Parts for vessels - Other components exposed to seawater 【Benefits of Implementation】 - Extended lifespan of components - Reduced replacement frequency - Stable operation of equipment - Cost reduction

• Surface treatment contract service

In the automotive industry, long-term durability of parts is essential. Particularly for components used in high-temperature, high-pressure, or highly corrosive environments, such as engines and drive systems, performance degradation due to wear and corrosion is a significant challenge. An increase in the frequency of part replacements not only leads to higher costs but can also compromise the reliability of the product. Our amorphous thermal spray forms a coating that excels in corrosion and wear resistance, contributing to the improved durability of parts. 【Application Scenarios】 - Engine components - Transmission components - Slurry pump impellers 【Benefits of Implementation】 - Extended lifespan of parts - Reduced replacement frequency - Cost savings

• Surface treatment contract service

In the semiconductor manufacturing industry, it is important to prevent corrosion and wear of components in order to maintain a high-purity environment. In particular, the contamination of fine particles and foreign substances can significantly degrade product quality. Amorphous thermal spraying provides coatings that excel in corrosion and wear resistance, addressing these challenges. The amorphous thermal spraying from Usui International Industries Co., Ltd. helps maintain a high-purity environment in semiconductor manufacturing and contributes to the longevity of components. 【Application Scenarios】 - Components used in high-purity environments - Components where corrosion and wear are issues 【Benefits of Implementation】 - Improved durability of components - Reduced frequency of replacements - Maintenance of product quality

• Surface treatment contract service

In the food processing industry, hygiene management of parts that come into direct contact with food is extremely important. It is necessary to minimize the risk of foreign matter contamination due to corrosion and wear, ensuring product safety. Additionally, frequent parts replacement can lead to decreased production efficiency. Amorphous thermal spraying excels in corrosion and wear resistance, contributing to the longevity of parts while meeting hygiene standards in food processing. Amorphous thermal spraying from Usui International Industry addresses these challenges and supports customers in improving productivity. 【Application Scenarios】 - Food filling machines - Mixers - Conveyors - Slurry pumps 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Decreased frequency of parts replacement - Improved product quality - Enhanced production efficiency

• Surface treatment contract service

In the medical device industry, materials with high biocompatibility are required to ensure patient safety. In particular, components of medical devices that are implanted in the body may face issues related to foreign matter contamination due to corrosion and wear. Amorphous thermal spraying can enhance corrosion resistance and wear resistance by changing the materials, contributing to the durability of medical device components. Our technology helps solve the challenges of parts used in harsh environments where biocompatibility is essential. 【Application Scenarios】 - Implants - Surgical instruments - Biologically embedded devices 【Benefits of Implementation】 - Suppression of component deterioration due to corrosion and wear - Reduction of the risk of foreign matter contamination - Improvement of the durability of medical devices

• Surface treatment contract service

In the aerospace industry, there is a demand for lightweight components while also ensuring durability under harsh conditions. In particular, due to the high safety and reliability requirements, degradation of components caused by corrosion and wear is a significant challenge. Our corrosion-resistant and wear-resistant amorphous thermal spray addresses these issues, contributing to the longevity and weight reduction of components. 【Application Scenarios】 - Aircraft engine components - Rocket components - Satellite components 【Benefits of Implementation】 - Improved durability of components - Reduced frequency of replacements - Enhanced fuel efficiency through weight reduction

• Surface treatment contract service

In the oil and gas industry, the durability of components used in harsh environments such as drilling and transportation is crucial. In particular, wear and corrosion can lead to equipment downtime and increased replacement frequency, resulting in significant losses. Amorphous thermal spraying forms coatings that excel in wear resistance and corrosion resistance, addressing these challenges. Amorphous thermal spraying from Usui International Industries contributes to the longevity of components in harsh environments. 【Application Scenarios】 - Impellers for slurry pumps - Valve components - Piping components 【Effects of Implementation】 - Suppression of component wear - Reduction in replacement frequency - Improvement in equipment operating rates

• Surface treatment contract service

In the chemical plant industry, the piping and equipment within the plant are exposed to corrosive environments, increasing the risk of equipment degradation and operational shutdowns. Particularly in environments with highly corrosive fluids or high temperatures, early deterioration of components becomes a significant issue. Amorphous thermal spraying from Usui International Industry provides coatings that excel in corrosion resistance and wear resistance, addressing these challenges. 【Application Scenarios】 - Piping within chemical plants - Impellers of slurry pumps - Components used in corrosive environments 【Benefits of Implementation】 - Extended lifespan of components - Reduced frequency of replacements - Stable operation of the plant

• Surface treatment contract service

At Usui International Industry Co., Ltd., we offer "amorphous thermal spraying" for components. By changing the material, the thermal spray coating can achieve high corrosion resistance and wear resistance. When applied to slurry pump impellers and similar components, it is possible to reduce wear and the frequency of replacements. If you are facing durability challenges with components used in harsh environments that require both corrosion and wear resistance, please feel free to consult us. 【Features】 ■ High corrosion resistance and wear resistance can be achieved by changing the material. ■ When applied to slurry pump impellers and similar components, it is possible to reduce wear and the frequency of replacements. *For more details, please download the PDF or feel free to contact us.

• Surface treatment contract service

Our "Amorphous Technology" features amorphous metals with high corrosion resistance, wear resistance, and excellent magnetic properties, which are applied as coatings on thin plates or substrates through our unique rapid cooling spray method. Due to its high sensitivity to deformation, it enables non-contact strain detection. 【Features】 - Capable of forming a highly corrosion-resistant coating on the surface. - Exhibits excellent wear resistance due to its high hardness and lack of crystalline structure. - Possesses excellent magnetic properties without directional dependence. - Enables non-contact strain detection due to high sensitivity to changes in magnetic properties when deformed. - Capable of producing thin plates over 300μm (conventional methods produce 50μm foils). - We are currently providing materials that introduce examples of applications using amorphous technology. *For more details, please refer to the PDF document or feel free to contact us.

• Surface treatment contract service

The "U-TIGHTSEAL" is a metal gasket that incorporates an elastic core (coil spring). Despite being made of metal, it exhibits properties similar to elastomers (rubber) due to its excellent compression and recovery characteristics. The shape is a ring with a circular cross-section, and the structure consists of an elastic core tightly wound in the center, covered by one or two layers of coating. 【Features】 - The outer coating is made of a ductile metal that is easy to work with, while the inner coating in the case of a two-layer design uses a relatively hard metal material. - It can be used in environments where the use of elastomeric O-rings and gaskets is restricted due to issues related to vacuum and ultra-high vacuum, accelerator facilities, nuclear applications, aerospace engineering, valves, etc., including temperature, corrosion, pressure, radiation, gas release, and durability requirements. - As it is produced domestically, stable supply is possible, and we can also discuss short delivery times of around 30 days.

• Other machine elements

Usui International Industry Co., Ltd. has been highly regarded for its extensive range of multi-tube heat exchangers, which have been researched and developed since their inception, offering quick and cost-effective solutions. Currently, these heat exchangers are used in various applications such as hot water supply, bathing, preheating, and heat recovery. They possess excellent heat exchange characteristics and vibration resistance due to the ideal pipe layout and the use of specially designed baffle plates with bar rings. 【Features】 - Both the primary and secondary sides use highly corrosion-resistant materials, allowing for a wide range of fluid compatibility. - The fixed tube sheet design eliminates movable parts and seals such as O-rings, ensuring high reliability and durability. - To allow for economical model selection, the heat transfer area ranges from 0.1 m² to 11 m², with standard models available for 1, 2, and 4 passes. - It is possible to rotate the hub orientation by 90° or 180° to match the customer's piping. - As a domestically produced product, we can accommodate short delivery times of around 20 days at the earliest. For more details, please contact us or download the catalog.

• Heat exchanger

Usui International Industries Co., Ltd. has been striving for the development of new products since its founding in 1941, accumulating technology and obtaining numerous patents, thereby contributing to the development of the global automotive industry and enhancing societal progress and people's quality of life. Usui International Industries primarily focuses on automotive piping, offering a wide range of products globally, including high-pressure fuel injection pipes for common rail systems, pulsation-reducing fuel rails for MPI, high-pressure fuel rails and connecting pipes for gasoline direct injection engines, cooling fans, fan drives (bimetal type and external control type), multi-tube heat exchangers, metal gaskets, and more, along with meticulous services. Moving forward, we are committed to creating new core industries based on these foundations. As the globalization of the automotive industry progresses, we have expanded our production and sales bases in the United States, Thailand, and China, and have newly entered India, Indonesia, and Mexico. We aim to enhance customer support at our sales bases in France, Germany, and South Korea, while strengthening our overseas network, including technical partnerships in Taiwan, Thailand, Indonesia, and India, with the goal of becoming a true global company. For more details, please contact us or download our catalog.

• Fuel system parts
• Other Auto Parts

The high-corrugated tube is a special electric-welded steel pipe formed by continuously welding the ends of coils that have been pre-treated with one-sided plating. It boasts excellent mechanical properties and pressure resistance, and is highly reliable for bending processes and end processing, making it suitable for various applications such as automotive fuel/oil pipes, piping for heat exchangers, and piping for hydraulic equipment. 【Features】 ○ Special electric-welded steel pipe formed by continuously welding the ends of coils that have been pre-treated with one-sided plating ○ Excellent mechanical properties and pressure resistance ○ High reliability for bending processes and end processing For more details, please contact us or download the catalog.

• Piping Materials

Double-wound steel pipes are pressure-resistant piping steel pipes obtained by continuously and doubly winding steel strips that have been pre-treated with copper plating on both sides, and then brazing in a special furnace. In addition to pressure resistance, they also have high vibration fatigue strength, and excel in solderability, brazability, bendability, and end processing. As a pressure-resistant piping material that combines high reliability and workability, they are applied in various uses such as automotive brake tubes and power steering tubes. 【Features】 ○ High pressure resistance and vibration fatigue strength ○ Excellent solderability, brazability, bendability, and end processing ○ A pressure-resistant piping material that combines high reliability and workability For more details, please contact us or download the catalog.

• Piping Materials

Reliable zinc-based and nickel-based coatings are widely applied for rust prevention treatments of automotive components. However, the inner and outer surfaces of tubes manufactured by Usui International Industry Co., Ltd. are treated with uniquely developed zinc-based and nickel-based rust prevention treatments tailored for various applications. The inner surface treatment of the tubes is applicable only to single-layer rolled steel pipes. 【Features of Inner Surface Treatment of Tubes】 ○ Nickel → Prevents copper leaching, suitable for alcohol fuel and sour gasoline countermeasures. ○ HINIC (Multi-layer Ni) → Improved corrosion resistance, suitable for alcohol fuel and sour gasoline countermeasures. For more details, please contact us or download the catalog.

• Surface treatment contract service

USIT-SP is the world's first fuel injection pipe adopted for common rail fuel injection systems that are effective in reducing diesel engine exhaust emissions. Since then, to support the advancement of diesel engine technology, Usui International Industry Co., Ltd. has utilized its unique plastic processing technology, heat treatment technology, and inner surface smoothing technology to consistently achieve the world's highest level of pressure resistance. At the same time, we have developed cleaning technology that reduces foreign substances inside the pipe, achieving an extremely high level of cleanliness. 【Features】 ○ Highly regarded and installed in more than half of the common rail diesel engines produced worldwide. ○ To respond to the strengthening of future exhaust gas regulations, the current fuel injection pressure of around 200 MPa is expected to increase further. ○ Development of fuel injection pipes compatible with common rail injection systems exceeding 250 MPa has been completed. For more details, please contact us or download the catalog.

• Piping Materials

To improve the efficiency of gasoline engines, the technology for gasoline direct injection systems is expanding. Meanwhile, a variety of fuels, such as ethanol-blended fuels, are becoming available. The high-pressure fuel piping for gasoline direct injection engines from Usui International Industry Co., Ltd. is made of stainless steel designed for high-pressure gasoline fuel, which requires high airtightness. By applying the technology of fuel injection pipes that have received high praise for diesel engines, we ensure high reliability. 【Features】 - Supports further high pressure - Steel piping with Fenikel treatment for fuel corrosion resistance is also available For more details, please contact us or download the catalog.

• Piping Materials

The application of returnless systems is expanding as a measure to reduce fuel vapor emissions in gasoline engines. Consequently, fuel pressure pulsations are increasing, making a pulsation damper necessary. UFRID can effectively dampen fuel pressure pulsations within the rail itself, preventing unpleasant cabin noise induced by fuel pressure pulsations without the need for a pulsation damper. By making the rigidity of the rail smaller than the bulk modulus of the fuel, it effectively absorbs the energy of the pulsations generated during fuel injection while ensuring the strength required for the rail. 【Features】 ○ Eliminates the need for a pulsation damper by adopting UFRID ○ Contributes to reducing system cost and weight For more details, please contact us or download the catalog.

• Other machine elements

Brefin tubes are widely used as piping for oil cooling, such as power steering oil and engine oil. Brefin tubes are manufactured by continuously winding fins in a spiral shape around the pipe and brazing them in a furnace. 【Features】 - Excellent cooling performance due to the increased surface area of the fins. - Utilizing accumulated know-how as a pipe specialist manufacturer, we support the selection of materials, surface treatments, and heat transfer calculations to provide optimal specifications for various applications. For more details, please contact us or download the catalog.

• Piping Materials

UL-FLEX TUBE is a flexible tube that excels in flexibility and can absorb relative displacement between installations. Its unique ByPitch method allows for great freedom in piping design, enabling quick responses to prototypes and design changes. With its high flexibility, UL-FLEX TUBE is effective in locations where displacement occurs due to thermal deformation during installation or operation, such as in connection piping used in engines. Bellows processing can be done at the desired positions and in the desired quantities. 【Features】 - Effective in locations where displacement occurs due to thermal deformation during installation or operation, such as in connection piping used in engines. - Bellows processing can be done at the desired positions and in the desired quantities. For more details, please contact us or download the catalog.

• tube

To respond to the strengthening of exhaust gas regulations for diesel vehicles, the fuel injection pressure is being increased. As the fuel injection pressure rises, the temperature of the diesel fuel also increases, raising concerns that it may damage fuel system components in some cases. To prevent damage to these fuel system components caused by the rise in diesel fuel temperature, it is necessary to cool the fuel. In response, our company has developed a diesel fuel cooler. This fuel cooler is designed to withstand the harsh environment under the vehicle, featuring high corrosion resistance and chip resistance. Furthermore, despite its simple brazeless structure made of aluminum pipes, fins, and brackets, it demonstrates very high fuel cooling performance. 【Features】 - High corrosion resistance and chip resistance to endure the harsh environment under the vehicle - Demonstrates very high fuel cooling performance For more details, please contact us or download the catalog.

• Cooling system

Usui International Industries Co., Ltd. successfully pioneered the use of plastic for automotive engine cooling fans in 1963 and began production. Since then, we have developed various blade shapes considering aerodynamic characteristics and adopted wing cross-sectional shapes through years of experience and unique technological capabilities, providing high airflow, low noise, and high-efficiency plastic cooling fans. Our plastic cooling fans are used in a wide range of industries, including automotive, construction machinery, and agricultural machinery. 【Features】 ○ With increasingly stringent exhaust gas regulations on the horizon, the cooling performance requirements for engines are becoming ever higher. ○ We are working on the development of even higher airflow and higher efficiency plastic cooling fans. For more details, please contact us or download the catalog.

• fan

The fan drive is a fluid clutch that controls the cooling fan for engine cooling at the appropriate rotational speed. A bimetallic element responds to the air temperature after passing through the radiator, adjusting the amount of silicone oil inside the fan drive to control the fan speed appropriately. It maintains the heat balance of the engine cooling system at all times, improving fuel efficiency and reducing fan noise. 【Features】 - By combining with a plastic cooling fan, cooling characteristics are improved, achieving excellent reliability. - The fan drive is available in a series tailored to the cooling performance of engines ranging from small to large classes, always providing the optimal combination of specifications. For more details, please contact us or download the catalog.

• clutch

The ECFD (Externally Controlled Fan Drive) uses an electromagnet instead of a bimetal to control the fan speed by inputting an electrical signal from an external source, as opposed to the conventional fan drive that relies on a bimetal responding to the air temperature after passing through the radiator. It incorporates information such as engine coolant temperature, engine speed, and fan speed into the ECU, calculates the ideal fan speed for the engine, and converts that information into an electrical signal to control the ECFD. 【Features】 - Always enables optimal fan speed control for engine cooling. - Improves fuel efficiency, enhances engine combustion efficiency, and reduces fan noise. - Offers a lineup of ECFDs ranging from small to large sizes. For more details, please contact us or download the catalog.

• Fan motor

The push rod of Usui International Industry Co., Ltd. is a hollow type product with an upper end (cup end) and a lower end (ball end) that are projection welded to both ends of a pipe. It allows for weight reduction compared to solid (integral) products, and it is also suitable for engines with internal lubrication mechanisms since it can be processed with holes in the upper and lower ends. By standardizing the components of the pipe, upper end, and lower end, we have achieved low prices and short delivery times. 【Features】 ○ Widely used in various engines for automobiles, agricultural machinery, construction machinery, ships, etc. ○ A large number of shipments to overseas markets including North America, Europe, and Asia, as well as domestically. For more details, please contact us or download the catalog.

• Other machine elements

Magnetic couplings are clutches that utilize the hysteresis phenomenon of magnets by placing permanent magnets and hysteresis materials facing each other with a slight gap in between. They have a torque constant transmission characteristic and can generate the same transmission torque semi-permanently by using permanent magnets. 【Features】 - There are 8 basic types depending on the size of the magnets, and by adjusting the gap between the magnets, the transmission torque can be varied, allowing for use with various specification torques. - Currently, they are used in various equipment such as railway facilities, semiconductor equipment, and pipe manufacturing equipment. For more details, please contact us or download the catalog.

• clutch
• Coupling