新日電熱工業 List of Products and Services

The flange heater, like the plug heater, has a structure that allows the effective heating element to be directly inserted into a pipe through which liquid or other heated materials flow. It is a heater that can secure a large electric capacity within the pressure range of tanks and pipes and the specifications of flanges. The terminal box shape can be customized to include waterproof types, pressure-resistant explosion-proof types, and safety-increased explosion-proof types. There is an increasing demand for heaters using a hygienic type flange around manufacturing equipment for food, chemical plants, and flat panel displays. In line with the move towards carbon neutrality, inquiries about switching to or updating electric heaters are also on the rise. 【Features】 ○ Can efficiently heat by directly joining with liquids, gases, molten metals, etc. ○ By selecting the heater material according to the type of heated material, it can be used for a wide range of applications. ○ The shape can be freely designed to match the installation devices and parts. ○ Can be manufactured according to application, from small capacity to large capacity. ○ Design is possible from small to large items. ○ Adopted in various pressure vessels (Type I pressure vessels, Type II pressure vessels, boiler structural standards, high-pressure gas safety laws). For more details, please contact us or download the catalog.

• Other heaters

A circulation heater is an inline heater designed for efficiently and safely directly heating liquids or gases by installing it in the middle of piping. In a circulating or blowing environment, it can form the necessary shape by connecting pipes and flanges made of standard materials such as iron or stainless steel, allowing for the direct heating of flowable substances like gases or liquids by combining it with flange heaters within the pipes through which the heated substances pass. 【Features】 - Circulating heating of various liquids and gases - Can be installed in the middle of piping for efficient and safe heating - Heated substances: → Liquids: Water, oil (heat transfer oil, machine oil, heavy oil, etc.), and other chemical liquids → Gases: Air, steam, and various gases - Depending on the application, it is possible to manufacture items that comply with pressure vessel standards - Capable of manufacturing according to boiler structure standards, high-pressure gas safety law specific equipment inspection regulations, first-class pressure vessel structure standards, and second-class pressure vessel structure standards For more details, please contact us or download the catalog.

• Gas Generator

Duct heaters can initially calculate the volume of duct required to secure the total surface area of the heater elements needed to meet the necessary electrical power, and can flexibly design the cross-sectional area in the direction of gas flow while considering interference at the installation site. Due to the surface load of the heater elements, the surface temperature can be somewhat predictable, allowing for treatments to assist heat dissipation in some cases. While meeting the conditions of required electrical capacity and installation space, the most efficient design is achieved, and it is manufactured and sold with cost performance that is comparable to that of standard products from other companies. 【Features】 ○ Used in systems that heat relatively low-pressure gases (air) by installing them in the middle of the duct. ○ Can also be used as a hot air generator when combined with a blower. ○ When combined with finned sheath heaters, it can achieve a large electrical capacity within a compact shape. ○ By selecting the casing material of the duct and the material of the heater, it is possible to manufacture duct heaters that have high operating temperatures and strong corrosion resistance. For more details, please contact us or download the catalog.

• Other heaters
• Heating device

Our company manufactures "cast heaters" by bending the heating elements and casting them into materials such as aluminum and brass. With temperature simulation, we can achieve optimal heater design, and since we handle everything from mold production to final assembly, we can create heaters that provide uniform and highly efficient heating, even for complex shapes. We also accommodate simultaneous casting of heaters and cooling pipes. 【Features】 ■ Easy temperature control ■ High thermal conductivity ■ Resistant to mechanical shock ■ Capable of flexible shape design *You can view a comprehensive catalog that includes this product by downloading the PDF.

• Other heaters

Our company manufactures "Aluminum Cast Heaters," which are made by bending the heating elements and casting them into materials such as aluminum and brass. With temperature simulations, we can achieve appropriate heater designs, and since we handle everything from mold production to the final product, we can create heaters that provide uniform and highly efficient heating even for complex shapes. We also support simultaneous casting of heaters and cooling pipes. 【Features】 ■ Easy temperature control ■ High thermal conductivity ■ Strong against mechanical shocks ■ Flexible shape design capabilities ■ Compatible with air-cooled and water-cooled systems * You can view our comprehensive catalog, which includes this product, by downloading the PDF.

• Other heaters
• Heating device

At Shin-Nichiden Electric Heating Industry Co., Ltd., we design and manufacture "industrial heaters" such as sheath heaters, duct heaters, band heaters, and cast-in heaters that excel in thermal efficiency and heating performance. We provide technical materials that compile useful technical data for design purposes. [Contents (excerpt)] - The relationship between watt density and heater surface temperature in a still air condition - The relationship between surface temperature and power density when a sheath heater is left in a furnace - The relationship between wind speed and sheath heater surface temperature at an inflow temperature of 20°C, etc. We can propose heaters tailored to your needs and also accommodate prototypes! We will also provide suggestions for heaters to be incorporated into devices under development. This information is packed with useful insights for heater utilization during the design phase. ★ We also distribute a "Frequently Asked Questions" collection that introduces basic knowledge about various heaters and addresses common questions during the consideration of implementation in a Q&A format. *For more details, please download the PDF or contact us directly.

• Aluminum heater
• Other heaters
• Heating device

Our company designs and manufactures "industrial heaters" such as sheath heaters, duct heaters, band heaters, and cast heaters, which excel in thermal efficiency and heating performance. We can propose heaters tailored to your needs and also accommodate prototypes. We can also suggest heaters to be incorporated into devices under development. ★ We are distributing a "Frequently Asked Questions" collection that introduces basic knowledge about various heaters and addresses common questions during the consideration of implementation in a Q&A format! Please check it out from the "Download" link below. 【Our Products (Partial)】 ■ Cast Heaters Capable of handling complex shapes and simultaneous casting of heaters and cooling pipes. ■ Duct Heaters Can be used as hot air generators when combined with blowers. ■ Flow Sterilization Devices Sterilization lamps and filtration filters are modularized for easy integration. ★ A "Comprehensive Catalog" is also available for download. Please feel free to contact us with any inquiries.

• Aluminum heater
• Other heaters
• Heating device

Our company specializes in electric heating technology, designing and manufacturing products such as plug heaters, sheath heaters, and aluminum casting heaters. From our wide range of products, you can select heaters suitable for various heated materials, including liquids, gases, and solids. 【Product Lineup (Excerpt)】 ◎ Plug Heaters ■ Can be directly immersed in liquids for easy water heating, chemical heating, oil heating, etc. ■ Simply insert into the threaded part attached to the tank for use. ◎ Sheath Heaters ■ Can heat materials such as liquids and gases by directly contacting them. ■ Heater length: 6000mm (maximum length when the element is straight). ◎ Flange Heaters ■ Designed to allow the effective heating section to be inserted directly into the pipe through which the heated material flows. ■ Can secure a large electric capacity within the pressure and standards of tanks or pipes. ◎ Circulation Heaters ■ Installed in the middle of piping for efficient and safe heating. ■ Depending on the application, it is also possible to manufacture units that comply with pressure vessel standards. ★ We are currently distributing data-related materials about heaters. Please feel free to contact us.

• Other heaters

This document is a collection of questions about heaters provided by Shin-Nichiden Electric Heating Industry, which offers electric heaters with excellent thermal efficiency and heating properties. It answers questions about heaters, including "What is a sheath heater?" and "What is a band heater?" for those who are considering their options. 【Content of the publication (excerpt)】 ■ About heaters - What is a quartz tube heater? - What is a cartridge heater? - What is a ceramic heater? ■ For those considering options - Will there be a reduction in expenses such as electricity costs after installation? - Can you provide cost reduction proposals for each company? - Can prototypes be made? *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters
• Heating device

The origin of the term "plug heater" comes from "SCREW PLUG IMMERSION HEATER," which translates directly to "a screw-in heater that immerses the entire body in water within a tank." Its usability can be easily imagined from its appearance. Generally, inch screws are commonly used, and the number of sheath heaters is selected based on the size of the screw. Without the need for special tools or bolts, the screw part, which is a component of the plug heater, can be used directly as a plug, allowing for smooth heater replacement and a very convenient structure. 【Features】 ○ Can be directly immersed in liquid for use ○ Easy to heat water, chemical solutions, oil, air, etc. ○ Can be used simply by inserting it into the screw part attached to the tank ○ Heating suitable for the heated object can be achieved by selecting the material of the heater ○ The shape can be freely designed to match the mounting device and parts ○ Compatible with various sensors. For more details, please contact us or download the catalog.

• Other heaters

Features 1. It has two external input contacts, allowing for integration not only with over-temperature anomaly inputs but also with various contact signals such as pumps, stirrers, and level gauges, thereby enhancing safety in control. 2. Even without external input signals, it can detect anomalies based on the settings of the temperature controller and stop the heater. 3. It is equipped with a convenient handle for easy portability, making it easy to move indoors.

• Instrumentation and Control Systems
• Control Panel

Our company offers the "Self-Traced Heater," which eliminates the risk of burning accidents and reduces unnecessary energy consumption. It is highly flexible and can be layered, making it easy to install even in complex structures. Since it maintains a constant heat output regardless of where it is cut, the length can be freely adjusted. Additionally, unlike typical electric heating wire cables, the conductors do not generate heat, resulting in minimal risk of disconnection during use. The strong insulation coating also minimizes deterioration of insulation, ensuring a long lifespan. 【Features】 ■ High safety, low energy consumption ■ Easy installation ■ Excellent reliability *For more details, please refer to the PDF document or feel free to contact us.

• cable
• Other heaters

The "TKC Series" is a self-regulating heating cable designed to prevent freezing in pipes and for process insulation. The cable itself is manufactured to automatically adjust its output, allowing it to respond to localized temperature changes and supply heat accordingly. Additionally, its self-regulating characteristics eliminate the risk of localized overheating and heater burnout accidents. We also offer various types, including high-temperature and explosion-proof specifications, so please feel free to consult us. 【Features】 ■ High safety ■ Low energy consumption ■ Prevention of freezing in pipes and process insulation ■ Response to localized temperature changes ■ Elimination of localized overheating *For more details, please refer to the PDF document or feel free to contact us.

• cable
• Other heaters

The "TKCC Series" is a self-regulating heating cable designed to prevent freezing in pipes and other applications. The cable itself is manufactured to automatically adjust its output, allowing it to respond to localized temperature changes and provide heat accordingly. Additionally, its self-temperature control characteristics eliminate the risk of localized overheating and heater burnout accidents. 【Features】 ■ High safety ■ Low energy consumption ■ Prevention of freezing in pipes and other applications ■ Response to localized temperature changes ■ Elimination of the risk of burnout accidents *For more details, please refer to the PDF document or feel free to contact us.

• cable
• Other heaters

The sheath heater can heat by directly contacting the heated material, such as liquids or gases. It is mainly used in methods that come into contact with synthetic resins, synthetic fibers, solar cells, manufacturing equipment for flat panel displays, shipbuilding, petrochemicals, and drying processes in printing lines. The shape can be freely designed to match the mounting devices and components. At Shin-Nichiden Heat Industry Co., Ltd., we offer electric heaters with excellent thermal efficiency and heating properties. By providing products that can accommodate various designs, we ensure that we deliver satisfactory products tailored to our customers' usage methods. 【Features】 ○ Capable of heating by directly contacting heated materials such as liquids and gases ○ Mainly used in methods that come into contact with synthetic resins, synthetic fibers, solar cells, etc. ○ Shape can be freely designed to match mounting devices and components ○ Heater length: 6000L (maximum length when the element is straight) ○ Heater diameter: φ7 to φ26 For more details, please contact us or download the catalog.

• Other heaters
• Heating device

Band heaters and plate heaters are equipped with unique disconnection countermeasures developed by Shin-Nichiden Heat Industry. The connection points between the terminal and ribbon wire, as well as the structure that releases mechanical stress due to expansion and contraction, intentionally divide the circuit inside the heater to lower the current value, which is a standard feature. Additionally, similar disconnection countermeasures are applied to the joint parts of the divided circuits. 【Features】 [Band Heater] ○ Can be manufactured from a minimum diameter of φ35 and a minimum width of 25mm ○ Heats by being attached to cylindrical heated objects [Plate Heater] ○ Can be manufactured from a minimum width of 20mm ○ Heats by being attached to flat surfaces of heated objects For more details, please contact us or download the catalog.

• Other heaters
• Heating device

Features of Cartridge Heaters (Single Terminal Heaters) 1. There is no localized heating, the temperature distribution of the heating element is uniform, and the heat dissipation rate is high. 2. Depending on the application, 3 to 6 heating wires can be used, and the heating wires themselves have low thermal load. 3. Due to the processing method, high wattage can be accommodated in a small space, allowing for high-temperature heating while also ensuring a long lifespan. 4. The heating wire, insulation material, and outer tube are integrated through pressing or swaging, making them particularly robust. By offering products that can accommodate various designs, we provide satisfactory products by allowing for designs that are suitable for our customers' usage methods.

• Other heaters

By conducting thermal analysis, it is possible to create high-precision heat plates. By conducting thermal analysis, it is possible to reduce the number of prototypes, thereby achieving cost reduction.

• Mold Design

Micro heaters (thin tube heaters) can heat by directly contacting the heated substances such as liquids or gases. They are mainly used for wrapping around pipes, embedding in grooves, heating plates, and heating in a vacuum. The shape can be freely designed to match the mounting devices and components. At Shin-Nichiden Heat Industry Co., Ltd., we offer electric heaters with excellent thermal efficiency and heating performance. By providing products that can accommodate various designs, we ensure that we can deliver satisfactory products tailored to our customers' usage methods. 【Features】 - Capable of heating by directly contacting heated substances such as solids and gases - Easy to bend due to its thinness - Various heater diameters are available, allowing for diverse designs - The charging part can have two leads on one side, making wiring easier

• Other semiconductor manufacturing equipment
• Food Packaging Machinery

- The high-temperature type is designed for continuous use at temperatures of 250°C. - Compared to the standard type, it allows for a higher watt density setting, enabling rapid heating. 0.8 to 1.5 W/cm² *Please note that this can vary significantly depending on the installation conditions and temperature control methods, so please consult us when making a selection. - The heater thickness is only 1.5 mm, which provides excellent thermal responsiveness. - It can accommodate various voltage designs, including low voltage, 100V, 200V, and 240V.

• Other processing machines

- The heater thickness is only 1.5mm, which provides excellent thermal responsiveness. *It is also possible to adjust the thickness by laminating the sheets.* - Utilizing the flexibility of silicone rubber, it can perfectly fit any shape of the object being heated. - Usable from low temperatures up to 200°C. - Compatible with various voltage designs, including low voltages of 100V, 200V, and 240V. - The material for the silicone rubber heater uses UL standard file No. E54153. - The standard type complies with UL-94HB, but we also offer higher flame-retardant grade products that comply with UL-94-V0.

• Other semiconductor manufacturing equipment
• Other processing machines

At Shin-Nichiden Electric Heating Industry Co., Ltd., we offer electric heaters with excellent thermal efficiency and heating properties. By providing products that can accommodate various designs, we ensure that we deliver satisfactory products tailored to our customers' usage methods. Our entire team is committed to collaborating from development to manufacturing, enabling us to create a system that allows us to offer a variety of products suited to our customers' needs. For other specialized heaters, we can manufacture products for various applications, including kitchen equipment, synthetic resin products, environmental testing, and chemical manufacturing lines. 【Specialized Heaters】 ○ Industrial heaters for kitchen equipment ○ Industrial heaters for synthetic resin products ○ Industrial heaters for environmental testing ○ Industrial heaters for chemical manufacturing lines For more details, please contact us or download our catalog.

• Other heaters
• Heating device

We would like to introduce heaters for semiconductor manufacturing equipment such as FPD (Flat Panel Display) and solar cells/solar panels. Heaters used in the FPD industry are employed for various applications including drying, sealing, and as heat transfer mediums. At Shin-Nichiden Heat Industry Co., Ltd., we design and manufacture heaters with excellent heat distribution tailored to applications, utilizing mica heaters, sheath heaters, and AL casting structures. 【Specifications】 ○ Heated materials: Liquid, gas, solid ○ Heater length: 6000L (maximum length when the element is straight) ○ Heater diameter: To be discussed separately ○ Materials: SUS321, 316L, 316, 304, 310S, AH-1, INC800, Inconel 600, CU, STPTAL, titanium ○ Shape: Freely designed to fit mounting devices and parts For more details, please contact us or download the catalog.

• Other heaters
• Heating device
• Mechanical Design

Features of Sheath-Type Thermocouples (1) Despite having a very thin exterior, the airtightness is extremely high, preventing erosion of the thermocouple wire by metal gases or atmospheric gases, thus prolonging its lifespan. (2) Because it has undergone complete bright annealing, it is highly flexible and can be easily bent by hand into a circle three times its diameter without the risk of breaking. Additionally, since there is no oxide film on the sheath, it can be directly sealed and welded. (3) It not only withstands high temperatures and high pressures but also achieves responsiveness to extremely rapid temperature changes.

• air conditioning
• Other clean room equipment and facilities
• Other Auto Parts

The nozzle heater is designed to withstand continuous operation at approximately twice the load of a standard band heater, due to the heater in the nozzle section of molding machines and other equipment being prone to early disconnection from resin adhesion, which can shorten its lifespan. While it is used for the same applications as band heaters, it offers superior heat resistance, capable of operating at temperatures up to 450°C. It is the optimal heating method for nozzles used in resin processing. 【Features】 ○ Excellent heat resistance, usable up to 450°C ○ Completely sealed design ○ Structure capable of withstanding continuous operation at approximately twice the load of standard band heaters ○ Integrates our unique heater into a specially processed block ○ Features a large capacity per unit area For more details, please contact us or download the catalog.

• Other heaters
• Heating device

This is a heater specialized for tightening bolt strength. A hole is drilled to insert the heater into the center of the bolt, and by heating it, the bolt expands, allowing for a tighter fit. After that, the power to the heater is cut off, and as the bolt cools, it contracts, achieving the same effect as a more secure tightening. It is widely used in areas where strong tightening of bolts is required, such as in marine internal combustion engines, power generation turbines, high-pressure presses, and high-pressure valves. Our bolt heaters have been designed and manufactured in-house for many years, giving us unique know-how. We can propose products that meet customer needs, including heater diameter, heater length, electrical capacity, and operating voltage.

• Other safety equipment

It is primarily used for hot water supply systems for ships. We have a long history of numerous deliveries to major shipyards. Since it is designed for marine use, it is resistant to vibrations and has high durability. The device circulates a heat transfer medium (oil), so it does not require a power supply. Naturally, it does not pollute the air and does not require ventilation. The tank capacity, as well as the tank dimensions, can be customized to fit the installation location. The heater also adopts a fin tube type, which provides excellent thermal efficiency. The heater is flange-type, allowing for maintenance and replacement. The heat transfer area can be custom-made by adjusting the length of the flange and fin tubes.

• Heat exchanger

It has a structure that is resistant to vibrations and impacts since it uses a ceramic heater as the heat source. It is equipped with a built-in temperature sensor, allowing you to set your desired temperature (30°C to 110°C). There are floor-standing, wall-mounted, and ceiling-hanging types available, making it suitable for various installation locations. As an electric heating device, it does not pollute the indoor air. It can be used not only for heating on ships but also for drying clothes. The electric capacity (approximate) is around 1000W to 4000W. We have a long history of supplying many units to major shipyards. We will provide it in a paint color that matches the ship.

• air conditioning

We have a long history of numerous deliveries to major shipyards. Since it is an integrated control panel, it automatically controls the temperature at the set level (up to a maximum of 65°C). Designed for marine use, it is resistant to vibrations and has high durability. The heat source is an electric sheath heater, so it does not pollute the air and does not require ventilation. The heat source is replaceable, offering excellent maintenance. The tank capacity, as well as the tank dimensions, can be customized to fit the installation location. Since both the hot water tank and control panel are produced in-house, we can accommodate custom orders.

• Boiler

This device is equipped with a sterilization lamp that utilizes the sterilizing effect of ultraviolet light in the water flow section, effectively killing bacteria such as E. coli, Shigella, and typhoid. Additionally, our device is designed with a filtration system that removes impurities contained in the flowing water, ensuring safer usage. Currently, it is primarily used for marine applications. The sterilization lamp and filter of this device are designed for timely replacement, and maintenance has been considered for ease of use. We also sell maintenance items such as sterilization lamps and filters. This device integrates the sterilizer, filter section, water inlet flange, and water outlet flange into a unit, making it easy to incorporate into existing water supply piping. The unit size is also designed and manufactured to be compact.

• Piping Materials
• Filtration Equipment