熱産ヒート List of Products and Services

We offer "Heat Treatment (Preheating, Post-Heating, Annealing) Services." We respond to requests such as wanting to streamline operations and reduce work time, the shortage of skilled workers, the need for heating equipment that anyone can easily operate, and the desire to perform preheating and annealing without using open flames. Our company has the proposal capabilities based on our heat treatment know-how. For any opinions or requests, please consult with Heat Production first. 【Our Strengths】 ■ Proposal capabilities based on heat treatment know-how ■ Peace of mind with demo equipment rental and preliminary testing ■ Rental options available for preheating and annealing equipment ■ Extensive delivery track record to major and overseas users *For more details, please download the PDF or feel free to contact us.

• Heating device
• Other heating and cooling equipment

Experts in heat treatment technology have made the 3D printing molding process for ceramics (SiC) practical! We will work together to solve the following customer challenges through the processes of prototyping, experimentation, and verification. - Complex shapes that are costly - Want to consult during the prototyping stage - Cannot find a manufacturer that can produce it - Want to consider cost-effectiveness - High costs for mold production - Want to reduce material costs for machining - High hurdles for verifying design changes - High hurdles for verifying material changes

• Ceramics

Systematization of conventional visual monitoring tasks. In such cases, remote operations can be realized. - Is the output and temperature control of the heating device normal? - Is the temperature recording being carried out smoothly? - Is heating occurring within the shared temperature control range? - Is there any risk of ignition in the surroundings? Additionally, abnormalities in sensors (such as thermocouples) and heating devices can also be detected on the monitor. If any abnormalities are found, a notification system through the server will alert the user.

• Remote Control
• Heating device

Please choose from the two types according to your needs. Anyone can use it without resistance. 【Thermocouple Welding Machine TC-ARC】 It allows for easy creation of temperature measurement points, making it recommended for those in the field of temperature measurement. Its simple design also makes maintenance easy. 【Thermocouple Welding Machine TWU-II】 This type directly welds to the workpiece. It prevents measurement errors caused by peeling due to tape fixation, etc. It is rechargeable, so it can be used anywhere, even outdoors or in large factories where power supply cannot be secured.

• Welding Machine

Utilizing high-frequency induction heating, we achieve the improvement of the physical properties of metal materials through grain refinement. By applying heat treatment to existing steel materials, we can enhance their performance. It is also possible to achieve effects by performing localized treatment, which expands the design possibilities. Our compact handheld transformer allows for integration with robotic arms and other equipment!

• High frequency/microwave parts

The "TWU-II" is a thermocouple welding machine developed with a focus on workability for on-site thermal processing that involves temperature control. It is a product we take pride in, unique to our company, as we also carry out thermal processing. With a simple design that eliminates waste, it can be easily operated by anyone. It has received great acclaim as part of efforts to improve operational efficiency in response to the requirements for temperature measurement history acquisition during thermal processing. 【Features】 ■ Minimal damage to the workpiece ■ Rechargeable ■ Comes with a belt for easy portability and operation ■ Equipped with over-discharge prevention for safety

• Welding Machine

Customization of furnaces that allows for easy design, assembly, size modification, and removal. Professionals in furnace manufacturing and heat treatment will make it happen. If construction is not possible on the customer's side, we can accommodate it at our factory.

• Industrial Furnace

Before serious troubles arise, maintenance around the furnace is essential. We respond to your requests, from identifying waste for energy conservation and self-inspection lectures to repairs and regular inspections that fit your budget. 【Effects of Furnace Diagnosis & Repair】 - Improved insulation - Enhanced quality - Avoidance of operational troubles - Safety measures 【Short Construction Period】 - Construction using fiber cast injection without dismantling the furnace - Furnace wall coating - Precast construction, etc.

• Industrial Furnace

We propose various heaters for customers with the following challenges and requests: - Want to switch from gas heating with a burner to electric heating (electrification) - Want to manage temperatures that cannot be controlled with a burner - Want to keep temperature records during the heating process - Want to consider efficient and safe heating and insulation for improving current operations and processes - Are working on reducing CO2 emissions <Examples of Applications> Preheating before welding, preheating molds, shrink fitting, drying, insulation, bending, deburring, preventing adhesive solidification, thermal shrinkage and sealing of plastic films, etc. We can provide units that include power supplies and temperature controllers, so first-time customers can consult with us with confidence. <Advantages of Our Ceramic Heaters> We design and manufacture alumina insulators that excel in electrical insulation and mechanical strength at high temperatures. Heating up to over 1000°C is possible. <Other Various Heaters> We will coordinate a wide variety of heaters to match your usage conditions and requests.

• Heating device

We design and construct various industrial furnaces. We specialize in batch-type electric furnaces that are customized for each product. For both new and existing installations, we offer proposals that lead to improved furnace performance through energy conservation, efficiency enhancement, and fuel conversion. We also accept inquiries regarding repairs, regardless of the manufacturer.

• Heating device

This product is a high-frequency induction heating device that does not require cooling water due to its air-cooled design, making it easy to move and install. Since there is no magnetic blow during welding, it allows for preheating while welding. It is also characterized by easy temperature control and high reproducibility. Additionally, compared to heaters, the metal itself generates heat, allowing for rapid heating and reduced heating time. (Since it is direct heating rather than indirect heating, the heating response is quick.) 【Features】 ■ Easy temperature control with high reproducibility ■ Comprehensive protection measures against overcurrent and other issues ■ Freely adjustable within the frequency range (1.0kHz to 5.0kHz) ■ Capable of heating the metal itself even with insulators like rubber or resin on the metal surface ■ Safe operation without the use of flames, unlike burners, and does not require skilled expertise *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

The "TC-ARC" is a thermocouple welding machine designed for sensor manufacturers and testing and development laboratories that require high-precision thermocouple joints. Anyone can easily perform high-quality work. It is adopted for trials and process reviews in various industries and applications. Additionally, we also offer the "TWU-II," a thermocouple welding machine with a simple design that is easy to operate and portable, making it suitable for on-site work. 【Features】 ■ No special skills required for operation ■ Joint accuracy at commercial quality level ■ Applicable for wire diameters from 0.1mm to 1.1mm ■ Achieves even higher quality welding using argon gas ■ Operation with a foot switch is also possible *For more details, please refer to the PDF materials or feel free to contact us.

• Welding Machine

The "PTCR" is a furnace temperature distribution detection ring that can record the temperature at its installation position due to shape changes caused by the shrinkage of ceramics, in response to heat input such as conduction, radiation, or convection. It can be installed at any position, such as on shelves or carts inside furnaces or kilns. The shrinkage in diameter reflects the actual temperature at the position where the ring is installed. By placing the ring at the position of the products arranged in the furnace and conducting actual temperature measurements, the "high" and "low" temperature spots become visible. This data can then be used to adjust heat sources, optimizing the controlled heating temperature. 【Features】 - Easily check the temperature distribution in the furnace by distributing the rings. - High-precision measurement in the range of 660°C to 1750°C. - Can be installed at any position, such as on shelves or carts inside furnaces or kilns. - The shrinkage in diameter reflects the actual temperature at the position where the ring is installed. - The dedicated micrometer has positioning pins for the ring, preventing measurement errors. *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments

The "iDuctor2" is a user-friendly induction heating device that can be operated with one hand. It can be used for maintenance of equipment and parts, heating small workpieces for processing tasks, and various heating experiments. It allows for easy heating up to approximately 500°C to 600°C without complicated setups. (Note: This depends on the material and shape of the workpiece.) It comes with a variety of easy-to-handle coils that can be attached with a single touch. Please utilize induction heating with the safe, secure, and simple iDuctor2. 【Features】 - Lightweight, only 1.5 kg - No chiller required - Just plug it into an outlet - All heating coils can be attached and detached with one touch - Simply set the heating coil and press a button (6 patterns of output and timer adjustments are possible) For more details, please refer to the PDF document or feel free to contact us.

• Heating device

We offer a variety of products, including the FCP heater, which can be designed freely in both vertical and horizontal directions to match the shape of the heated object due to its flexible structure. Using our unique heating technology know-how, we listen to your conditions and situations to understand "where," "why," and "at what temperature" you want to heat your workpiece, and we propose and provide the most suitable heater. Additionally, we use alumina insulators, which excel in electrical insulation and mechanical strength at high temperatures. Please contact us for inquiries. 【Features】 ■ Excellent electrical insulation and mechanical strength at high temperatures due to the use of alumina insulators ■ We propose heaters tailored to various shapes and conditions ■ Heaters can be customized according to application *For more details, please refer to the PDF materials or feel free to contact us.

• others

We propose the use of high-frequency induction heating devices for various maintenance tasks in construction, shipping, plant equipment, and machinery. Rapidly heat the steel section of the area to be stripped using a high-frequency induction heating device. This destroys the coating and adhesive layer of rubber, allowing for stripping work to be done without much effort. 【Features】 ■ Only the stripped coating is disposed of ■ No damage to the steel, contributing to reuse and prolonging lifespan ■ The coating can be stripped in sheet form, reducing dust generation and improving the working environment ■ No open flames, enhancing safety and reducing heat from burner flames *For more details, please refer to the PDF document or feel free to contact us.

• Other services

We would like to introduce "Precast Castable Construction." Refractory materials can be classified based on shape and chemical properties. In terms of shape, there are "precast blocks" as shaped refractories and "castables" as unshaped refractories. Our company manufactures "precast (refractory blocks)" in-house, which can be repaired in a short period, and we also accept orders for individual precast molded products, as well as furnace diagnostics, repair construction, and new furnace manufacturing. 【Refractory Technology from Furnace Manufacturers】 ■ Precast (Refractory Blocks) ■ Castable Repair ■ Castable Construction ■ Castable Molded Products *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

We would like to introduce the products handled by Heat Production Co., Ltd. Our company offers a variety of products, including the high-frequency induction heating device "iDuctor2," which can perform maintenance to remove rust, adhesion, and seizure in various parts, as well as the "Sanric series" electric resistance heating devices that are suitable for any material and shape of workpieces, and the thermocouple welding machine "TC-ARC." Additionally, we can propose heating treatment methods based on your applications and conditions. 【Main Lineup (Partial)】 ■ NETZ System ■ High-Frequency Induction Heating Device ■ Electric Resistance Heating Device ■ Various Coils ■ Various Thermocouples, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device

We would like to introduce "High-Frequency Induction Heating and Electric Resistance Heating" conducted by Heat Production Co., Ltd. Our company is a thermal control technology manufacturer that removes residual stress in metal processing and welding, thereby increasing metal strength. We can solve various challenges associated with heating operations using gas burners with our technology. Furthermore, we will propose suitable heating methods based on the shape of the object to be heated, as well as heating conditions such as temperature and time. 【Features】 - No concerns about fires caused by gas usage - No heating unevenness - Reproducibility can be ensured - No need for earplugs - Reduces the burden on workers from hot air and dust *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device

Our company has been researching a new ceramic molding technology using 3D printers for some time now. In this context, we focused on the fact that silicon carbide sintered bodies are particularly excellent in thermal conductivity among ceramics, and we developed the energy-efficient self-regenerative burner 'SiC-SRB' that incorporates a heat exchange function. The burner body is manufactured by Kato Iron Works Co., Ltd., which has over 50 years of experience in burner production, while the heat exchanger is produced in-house. [Features] - Silicon Carbide Self-Regenerative Burner - Incorporates a heat exchange function - Excellent energy efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

At an automotive interior parts manufacturer, we are jointly researching technology that controls heat treatment through high-frequency induction heating, adapting to materials that can be procured at the production site, achieving designs that can be sourced globally, from cost-focused to lightweight-oriented. Thermal Production Heat is an expert in heat treatment technology that supports manufacturing behind the scenes. We respond to customer needs with various approaches, focusing on preheating and annealing during welding. 【Examples】 ■ Automotive interior parts manufacturer ■ Joint research on technology that achieves designs that can be sourced globally, from cost-focused to lightweight-oriented ■ High-strength enhancement in plate thickness areas that cannot be manufactured with high-tensile steel *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace
• Other services
• Welding Machine

In major steel-related companies, the challenges of using gas heating (burners) for annealing and shrink fitting work—specifically safety and uneven heating—were resolved by implementing high-frequency induction heating. Additionally, by achieving uniform heating without temperature variations, the success rate also improved. Thermal Production Heat is an expert in heat treatment technology that supports manufacturing from behind the scenes. We respond to various customer needs, primarily focusing on preheating and annealing during welding, with a range of approaches. [Case Studies] ■ Multiple major steel-related companies ■ Resolved safety and heating unevenness through high-frequency induction heating ■ Improved success rate *For more details, please refer to the PDF materials or feel free to contact us.

• Industrial Furnace
• Other services
• Welding Machine

At Japan Marine United Corporation, we have developed a device using high-frequency induction heating that simplifies the distortion correction work, which could only be performed by skilled craftsmen, into a task that anyone can do, thereby resolving the issue of a lack of successors. Thermal Industry Heat is an expert in heat treatment technology that supports manufacturing from behind the scenes. We respond to various customer needs, primarily focusing on preheating and annealing during welding. [Case Study] ■ Japan Marine United Corporation ■ Simplified tasks that required skilled techniques through the development of a device using high-frequency induction heating ■ Resolved the issue of a lack of successors *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace
• Other services
• Welding Machine

At Nippon Steel & Sumitomo Metal Corporation, we have reduced the heating time for preheating and annealing of steel materials, which were traditionally heated using heaters, to one-sixth by switching to induction heating using high frequency in the equipment located within the Landmark Tower (Yokohama Minato Mirai). Thermal Production Heat is a specialist in heat treatment technology that supports manufacturing from behind the scenes. We respond to various customer needs, focusing on preheating and annealing during welding, with a variety of approaches. [Case Study] ■ Nippon Steel & Sumitomo Metal Corporation ■ Changed preheating and annealing of steel materials from traditional heaters to induction heating using high frequency ■ Reduced heating time to one-sixth *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace
• Other services
• Welding Machine

Heat Production Heat Co., Ltd. is an expert company in heating equipment, industrial furnaces, and heat treatment. We propose energy-saving measures, efficiency improvements, upgrades, and electrification through the modification and repair of industrial furnaces. This document includes an introduction to "Our Technology," an explanation of the "Fiber Cast Injection Method," and photos of the construction site. [Contents] ■ Our Technology ■ Solution Examples ■ Fiber Cast Injection Method *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace
• Other services

In the comprehensive catalog of heat treatment equipment, we feature a wide range of products including "various industrial furnaces" such as cart furnaces and electrode preheating furnaces, "high-frequency heating products" like high-frequency induction preheating and annealing devices, tube extraction devices, as well as "temperature control devices" including electric resistance preheating and annealing devices and control equipment. Additionally, we offer "temperature sensors and parts" and "thermocouple welding machines." As a solution partner in heat treatment technology, Heat San Heat Co., Ltd. can propose the most suitable equipment and products for your company. [Featured Products] ○ Various industrial furnaces ○ High-frequency heating products ○ Temperature control devices ○ Heaters ○ Temperature sensors and parts, etc. For more details, please contact us or download the catalog.

• Incinerators and incinerators
• Heating device
• Heat exchanger