新光機器 List of Products and Services

Our original chip replacement method ensures reliable replacement and prevents damage to chips and shanks. Simultaneous replacement of upper and lower components significantly reduces chip replacement time. It accommodates a wide range of welding processes. Depending on the gun specifications, simultaneous or individual replacements are possible. 【Details】 - Basic external dimensions: 564.5(D) × 395(W) × 820–982(H) mm - Weight: 33 kg - Power supply: DC24V - Changer unit: Operating fluid: Compressed air (0.4~0.7MPa) - Claw opening force: 1,000 kgf (at 0.4MPa) - Minimum claw opening: 4.0 mm - Maximum claw opening: 9.6 mm - Floating mechanism: Standard equipped (up/down / left/right 2mm) - Set abnormality sensor: Standard equipped - Magazine unit: Number of chip storage: 16 each for upper and lower - Floating mechanism: Standard equipped (up/down / left/right 2mm, front/back 8mm) - Chip shortage sensor: Standard equipped - Chip attachment confirmation sensor: Standard equipped - Frame: Standard equipped - Chip recovery tank: Standard equipped External dimensions may vary by model. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Recently, we have held "Arc Welding Technology Training" for many customers, including automotive parts manufacturers. Among the frequently heard "voices" is the statement that "we must not allow quality defects to escape; if they do, it could be fatal." It has long been said that we are in the "era of quality," and as is well known, arc welding is prone to contamination around the weld due to spatter and fume generation. Additionally, because welding is performed at high speeds while feeding fine diameter welding wire through contact tips, there are many welding management conditions, making it easy for variations to occur. Therefore, efforts to maintain and improve quality are extremely important issues. For this reason, we recommend that customers adhere to the "three fundamentals" of arc welding through on-site advice and welding technology training, while always being aware of the two factors that significantly impact welding quality. 【Three Fundamentals of Arc Welding】 ■ Smooth wire feeding ■ Reliable power supply to the welding wire ■ Gentle supply of shielding gas to the weld area *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine
• Other processing machines

About ten years after the introduction of resistance spot welding in 1885, the "spot welding method" was born, which concentrates a large current on a small point to form a spot weld. This welding method is characterized by its fast welding speed and simple operation, making it easy to automate, and it quickly expanded and developed into the main welding method for thin sheet welding. In the production of automobile bodies, where low cost and mass production are paramount, welding is made possible by ensuring the contact between sheets through the pressure applied to the electrodes, resulting in high productivity. It has been widely adopted as a suitable welding method for mass production. In the world of spot welding, there has been a long period focused on bare mild steel plates, during which issues related to the welding phenomenon did not become apparent, thereby delaying advancements in subsequent spot welding technology. Current spot welding technology still faces challenges, such as the low nugget formation ability of zinc-coated steel plates commonly used for rust prevention, and the high pressure conditions required for high-strength (high-tensile) steel plates introduced to improve collision safety. It is difficult to say that these issues have been resolved, and a fundamental reassessment of the welding phenomenon may be necessary rather than just superficial measures. *For more details, please refer to the PDF document or feel free to contact us.*

• Welding Machine
• Other processing machines

The "GF Liner" is a tube designed to be used as a primary conduit from the pale pack or reel to the feeding device. It excels in energy absorption and minimizes the oscillation of the conduit itself, ensuring reliable wire feeding. Additionally, it is a product that is resistant to stress cracking. 【Features】 ■ Strong against cracking due to aging and twisting ■ Excellent energy absorption ■ Minimal oscillation of the conduit ensures reliable wire feeding ■ Opaque white and translucent, allowing visibility of the interior, making it easy to spot dirt inside the liner ■ Unlike regular bulk bags, it can be cut to the required length for each line *For more details, please refer to the PDF document or feel free to contact us.

• tube

The lifespan of the chip is greatly influenced by the combination of factors such as current value, wire, and construction method, so appropriate chip selection is necessary. The "FC chip" pursues lifespan performance while considering the environment and the welding site. Production does not stop with chip replacement. We handle products such as "FC-ZM," which demonstrates even greater effectiveness under high current and high thermal conditions, as well as "FX-HV," "FE-CB," and "FE-NC." 【Features】 ■ Reduced running costs ■ Pursuit of lifespan performance ■ Consideration for the environment and welding site ■ Production does not stop with chip replacement *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

The "FC-ZM Series" is a contact chip with a two-body structure consisting of a housing (special material) and an adapter (CrCuZr). It achieves an ultra-long lifespan even in extremely harsh welding environments such as high current, high heat, and thick plate welding. Compared to conventional chrome zirconium, it offers improved hardness and sliding properties, as well as enhanced corrosion and wear resistance. This is a must-see for users who frequently replace chips throughout the day. If you are struggling with chip lifespan, we encourage you to give it a try. 【Features】 ■ Achieves ultra-long lifespan even in extremely harsh welding environments such as high current, high heat, and thick plate welding ■ Two-body structure consisting of a housing (special material) and an adapter (CrCuZr) ■ The tip uses a special material with a heat resistance temperature of approximately 1500℃ ■ Improved hardness and sliding properties, as well as enhanced corrosion and wear resistance compared to conventional chrome zirconium *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This catalog (No. 5) features peripheral equipment for resistance welding handled by Shinko Kiki Co., Ltd. We offer a wide range of products, including a "Chip Recycling Device" for regrinding used chips and various devices/tools to reduce the hassle of cap chip replacement. [Contents] ■ Chip Recycling Device ■ Cap Chip Replacement Devices/Tools ■ Productivity Improvement Devices ■ Quality Assessment Devices ■ Others *For more details, please download the PDF or contact us.

• Other machine elements

This catalog (No. 4) features peripheral equipment and consumables for arc welding handled by Shinko Kiki Co., Ltd. We have a wide range of consumables, including contact tips, as well as peripheral equipment and accessories such as shield gas adjustment devices. [Contents] ■ Consumables - Contact tips - Nozzles ■ Peripheral equipment/accessories/others ■ Information *For more details, please download the PDF or contact us.

• Welding Machine
• Other machine elements

This catalog is a comprehensive catalog (No. 17) featuring welding electrodes handled by Shinko Kiki Co., Ltd. We offer a wide range of products, including the electrode "cap tip" that comes into contact with the base material (the item being welded), as well as connecting electrodes like "screw adapters" and original shanks. [Contents] ■ Cap Tips ■ Shanks ■ Original Shanks ■ Screw Adapters ■ Point Holders / Eccentric Point Holders, etc. *For more details, please download the PDF or contact us.

• Welding Machine
• Other machine elements

"Triple T" is a threading tool for resin tubes that allows for easy processing of external threads on the outer diameter of the resin tube. It is possible to directly attach the resin tube to the corresponding male thread. Additionally, by effectively cooling the tip of the holder and arm's curved section, it reduces the softening of the tip, stabilizes welding quality, and is expected to extend the lifespan of the tip. 【Features】 ■ Anyone can easily cut external threads on the tube ■ Can work on-site without taking up much space ■ A lineup of various sizes (M4, M5, M6) to match the size of the piping *For more details, please download the PDF or contact us.

• Other work tools
• Other cutting tools

The "ACE" is a straight holder developed to simplify the step change process and stabilize the welding quality after the step change operation. It is designed to maintain the electrode tip shape as close to new as possible while allowing for long-duration welding. The water-cooled end position can be freely adjusted, making it easy to set the water-cooled pipe gap to the appropriate position. 【Features】 ■ The movable cooling structure allows for easy setting of the cooling position (maximum adjustment length 140L) ■ Simple adjustment by just loosening the nut with a nylon sleeve ■ The cooling pipe ensures sufficient water flow through dual-side cutting at the tip ■ Easy to attach to our straight holder (may not fit other holders) *For more details, please download the PDF or contact us.

• Welding Machine
• Other machine elements