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At Micro Foods Japan Co., Ltd., we provide a comprehensive service for contract processing of dried foods, including drying, sterilization, grinding, granulation, and tableting. In this document, we introduce case studies that address challenges such as "production cannot keep up with the requested processing volume" and "the raw materials are hard and cannot be finely processed to the target particle size." Additionally, we also highlight our strengths, such as "low-temperature grinding" and "particle size control," so please take a moment to read through it. [Contents] ■ Introduction ■ Challenge 01 Sugar Alcohol: Production cannot keep up with the requested processing volume ■ Challenge 02 Amino Acids: Caking due to grinding heat ■ Challenge 03 Aojiru Ingredients: Raw materials are hard and cannot be finely processed to the target particle size ■ Challenge 04 Phytochemicals: Raw materials dissolve due to grinding heat ■ Challenge 05 Polymers: Dissolve and cake due to grinding heat ■ Our Strengths *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case that was resolved through improvements made to our crushing machines. With the enhancements to the crushing machines and auxiliary equipment, production capacity has increased to approximately five times, allowing for over 1 ton per day per machine. Improvements to the cooling function have enabled the crushing of materials that would otherwise be altered by heat. Additionally, by modifying the internal structure of the crushing machine, we have achieved the ability to crush to even finer particle sizes. 【Case Summary】 ■Results - Increased production capacity - Enabled crushing at lower temperatures - Further micronization *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe offer "airflow grinding processing." Using our original grinding machine developed in-house, we can grind a wide range of particles, and we are capable of meeting strict standards through thorough hygiene management and temperature and humidity control. We have a production record of up to 100,000 kg/month, and we are open to discussions about increasing the number of grinding machines based on your needs. Please feel free to consult with us. 【Features】 ■ FSSC22000 certified factory ■ Original grinding machine developed in-house ■ Grinding of a wide range of particles ■ Production record of up to 100,000 kg/month ■ Implementation from small-scale prototypes *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe adjust the powder to the desired particle size during the grinding process, achieving particle size control. Using our uniquely developed grinding machine, we can grind from coarse particles to fine particles according to your preferences. Additionally, by grinding several types of raw materials to the same particle size specifications, we can achieve a uniform mixture that prevents powder segregation. Please feel free to contact us when you need our services. [Examples of Particle Size Control Applications] ■ Improved flowability ■ Specific gravity control ■ Enhanced tabletability ■ Prevention of powder scattering *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur processing technology, "low-temperature grinding," enables food grinding at temperatures below 16°C using our uniquely developed "airflow grinding machine." This allows for the possibility of processing difficult foods such as those with fats, sugars, and color changes. Additionally, by stabilizing the temperature during grinding, we can meet the stringent quality requirements not only for food but also for food additives, pharmaceutical additives, and raw materials for quasi-drugs. 【Features】 ■ Compliance with strict quality standards ■ Potential for challenging products ■ Lower cost grinding compared to cryogenic grinding *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationMicro Foods Japan Co., Ltd. is a contract processing manufacturer that specializes in grinding processing, offering a consistent range of services from drying, sterilization, grinding, granulation, tablet pressing, filling, to setup. We propose processing technologies such as "low-temperature grinding," which grinds at temperatures below 16°C using our self-developed grinder, and "particle size control" utilizing high-precision grinding techniques. We can accommodate strict quality standards not only for food but also for food additives, pharmaceutical additives, and quasi-drug raw materials. 【Features】 - Our self-developed low-temperature grinder enables stable grinding at controlled temperatures. - We can grind from coarse powders to fine powders to meet your desired particle size. - We can handle not only food but also food additives, pharmaceutical additives, and quasi-drug raw materials. - Consistent manufacturing equipment and high-level know-how. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Mulberry leaf powder" is a product rich in nutrients such as dietary fiber, vitamins, and minerals. In recent years, it has gained attention in research for its ability to influence sugar levels. To minimize the loss of the raw material's flavor, color, and nutrients, it is processed using a short-time steam sterilization and a self-developed low-temperature grinding method. [Features] ■ Uses mulberry leaves from Gunma Prefecture ■ Rich in nutrients ■ Processed using methods that minimize the loss of the raw material's flavor, color, and nutrients *For more details, please refer to the catalog or feel free to contact us.
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