インタメディック List of Products and Services

Advanced Stop Valve with Foam Prevention and Liquid Drip Prevention Long Filling Nozzle Features 1. Prevents foam during filling At the start of filling, the bottom of the container is gently filled with liquid using the long nozzle to prevent foaming, and the nozzle part fills while avoiding contact with the liquid surface, which is the ideal method. 2. PTFE tip Ensures good liquid discharge and complete sealing. 3. All stainless steel compatible The nozzle, valve body, and air drive parts are all made of stainless steel. 4. Nozzle can be disassembled for cleaning The joint between the nozzle and valve body is screw-type, allowing for easy disassembly of the nozzle. 5. Extremely short delivery time Due to mass production and standardization, we can deliver in a short time. *Compatible with bottles/cans, 10/20L round/square pail containers, plastic/can drums, and 1-ton plastic containers.

• nozzle

1. We will respond quickly. 2. If you could provide 100 to 200 sample bags, we will proceed with testing on the automatic filling and sealing machine as quickly as possible and will report the results through the media. 3. If it is a standard shared machine, the delivery time will be 3 to 4 months. 4. The bag dimensions for standard machines are width 100-200 mm, length 100-400 mm, filling amount 10-2500 g, and packaging speed is 20-40 (depending on the product); we also have experience with 80 BPM for servo types. 5. Container forms include flat bags, gusseted bags, zipper bags, corner spout bags, and special shapes. 6. Bag materials include multi-layer polyethylene, multi-layer PET polypropylene, multi-layer aluminum, etc. 7. Fillable items include liquids, powders, grains, snacks, snack ramen, and solid items such as candies. 8. We have experience with double bags and kit bags, so please consult with us. 9. The drive mechanism can be selected as either cam-type or servo-type. 10. We are promoting after-sales service via touch panel. 11. Sequencer PLCs can be selected from Mitsubishi Electric or Siemens. 12. We can accommodate validation for pharmaceuticals, medical devices, and cosmetics.

• Filling and bottling machines

The "NJP Series" is a fully automatic capsule filling machine suitable for filling various types of capsules with different kinds of medicines. It employs a butterfly valve feeding method and can fill powders with poor flowability using a vibration device. Additionally, it can fill powders that are insufficient in flowability, which cannot be done with conventional screw-type machines. The rack utilizes a guide rail electric mechanism with high running precision and long lifespan, and its sealed design prevents the intrusion of waste capsules and dust. 【Features】 ■ Completely sealed ■ High precision ■ Easy operation ■ Safety devices *For more details, please download the PDF or feel free to contact us.

• Capsule Filling Machine

The "DTJ-H" is a compact series capsule filling machine that adopts a disk valve filling method, capable of filling powders with poor flowability using a vibration device. Powders that were difficult to fill with a screw-type feeding device can be filled without any issues. Additionally, we offer fully automatic filling machines such as the "NJP-200/400" and "NJP-800" in our lineup. 【Features】 ■ Completely sealed ■ High precision ■ Easy operation ■ Safety devices *For more details, please download the PDF or feel free to contact us.

• Capsule Filling Machine

A rubber stopper cleaning, sterilizing, and drying machine that efficiently eliminates particles through automatic rotating double basket cleaning. Effective cleaning is possible using ultrasonic and air microbubbles. From the automatic supply of rubber stoppers to cleaning, silicone treatment, sterilization, and drying, everything is automatically controlled by a computer. During retrieval and packaging, the rubber stoppers are not contaminated due to ORABS sterile retrieval. The compatible rubber stoppers include three types: syringe rubber stoppers, infusion bottle rubber stoppers, and glass bottle rubber stoppers. They are FDA approved and have a track record of delivery to pharmaceutical companies in Europe and the United States. 【Features】 ■ Efficient removal of dirt through automatic rotating double basket cleaning (separation of cleaned rubber and dirty water) ■ Particles can be efficiently removed using ultrasonic and air microbubbles ■ Thoroughly managed cleaning process Process: Rough cleaning → Drainage → Rinse cleaning → Silicone finishing cleaning → Rinse cleaning → Pure steam sterilization → Heat drying → Cooling ■ Final finishing cleaning water can be sampled and analyzed for judgment without stopping the machine ■ Unmanned supply through ORABS rubber stopper input mechanism and VC ■ Equipped with a printer for outputting cleaning data *For more details, please refer to the PDF document or feel free to contact us.

• Other cleaning machines

The "LGL002 Fluidized Bed Dryer" is suitable for laboratory and small batch production, integrating and designing all functional parts to meet all your requirements with a single machine. It is equipped with top spray granulation and bottom spray coating functions. With its compact dimensions and freely movable casters, installation is easy, making it very suitable for advancing research in research institutions and pharmaceutical company laboratories. 【Features】 - Uses expandable sealing between chambers - Filter bags can automatically move up and down, making replacement and cleaning easy - The exterior of the machine is processed with wire drawing, while the interior is polished - The lower cavity adopts a conical design - Parts in contact with materials are made of 316L, meeting strict GGMP requirements *For more details, please refer to the PDF document or feel free to contact us.

• Other drying equipment

The "HLSG Mini Lab High Share Mixer" is a device equipped with a wide production range suitable for laboratories and small lot production. It comes with five interchangeable pans (1L, 3L, 6L, 10L, 15L). All contact parts are made of AISI (American Iron and Steel Institute) SUS 316L, with the interior polished to a mirror finish, and other parts made of sanitary stainless steel AISI SUS304. 【Features】 ■ Lid lock safety sensor and safety module equipped with process detection and alarms ■ SIMENSE HMI (Human Machine Interface) panel allows for easy operation and equipment management ■ Operators can set and control important process parameters ■ The chopper controls the growth of granules, enabling a regular particle size distribution *For more details, please refer to the PDF materials or feel free to contact us.

• Other Mixers

The capsule "P Mini Lab Coating Machine" utilizes a Periglin mixing baffle and incorporates a device to adjust proven fluids, allowing for the highest level of mixing effectiveness. It can exchange pans (4 drums) and enables a wide range of production. Additionally, the mixing baffle is positioned in the central sector of the drum, ensuring complete and uniform mixing of the core while also allowing the same machine to handle a wide range of batches (25% to 100% of pot capacity). 【Technical Features】 <Exhaust System> ■ Ensures the same path distance when hot air passes through the tablet computer bed ■ Completely dries the tablet bed and saves energy <Spray System> ■ Equipped with a spray gun ■ Easy to clean and maintain ■ Made of AISI316 stainless steel that meets GMP requirements *For more details, please refer to the PDF document or feel free to contact us.

• Coating Machine

The "S60 Tablet Press" features a large compression roller with a diameter of 200mm, allowing for the collection of experimental data identical to that of a manufacturing machine by simulating the manufacturing process to the fullest extent. The hopper, filling cover, upper and lower punches, and discharge chute can be easily disassembled and installed without tools. Additionally, the electrical cabinet is separated from the main machine to reduce the impact of vibrations on the electrical components. The base is equipped with wheels for easy disassembly. 【Features】 ■ Interchangeable turret ■ Design with a large compression roller ■ Adjustable handle ■ Quickly displays actual speed on the control panel ■ More accurately reflects the differences between B punches and D punches at the same diameter *For more details, please refer to the PDF document or feel free to contact us.

• Other Tablet Presses

The "Z LAB Capsule Filling Machine" is a mini-type capsule filling machine specially designed for prototype production in laboratories. It offers filling accuracy within 2% through process parameter adjustments and a special formulation unit. Additionally, it allows for quick and easy switching of capsule sizes, with only one necessary step for operation and adjustments, which can be completed in under 15 minutes. 【Features】 ■ Accurate formulation ■ Optimized functionality and easy handling ■ Safety and flexibility ■ Ability to fill different drugs into the same capsule ■ Capable of filling up to four drugs simultaneously *For more details, please refer to the PDF materials or feel free to contact us.

• Capsule Filling Machine

This catalog introduces the "Capsule Filling Machine." The "MINI Type-ZLAB Model Capsule Filling Machine" is specially designed for laboratory prototype use and employs a unique formulation filling principle for experimentation. The adjustment time is designed to be within 15 minutes. We also offer other products such as the "S60 Tablet Press" and "P Mini Lab Coater." Please use this information for product selection. 【Featured Products】 ■Z LAB Capsule Filling Machine ■DG120 Roller Compactor ■S60 Tablet Press ■P Mini Lab Coater ■HLSG Mini Lab High Shear Mixer ■LGL002 Fluid Bed Dryer *For more details, please refer to the PDF materials or feel free to contact us.

• Capsule Filling Machine

"Rascal" is a batch-type automatic cleaning machine. By inputting pre-installed programs, it can automatically perform rough washing, cleaning (with detergent), rinsing, and drying, achieving verifiable cleaning with recorded data. It can incorporate up to 30 different programs. The machine can be customized to clean various items, from small containers and food processing machine parts to filters and capsule filling machine components. By using cleaning racks tailored to the items being cleaned, it can automatically clean every corner. By freeing up personnel previously dedicated to rigorous cleaning, sterilization, and drying tasks, operational efficiency is improved, allowing for labor reduction. As a new initiative, it can also be used as a CIP-capable COP cleaning machine by adding optional features. 【Features】 - Complete labor reduction for cleaning, sterilization, drying, etc. - Suitable for food, fine chemicals, and pharmaceutical products - Easy to clean - Rack design accommodates various cleaning items - Complies with international standards such as FDA - Supports HACCP - Usable as a CIP-capable COP cleaning machine - Capable of developing appropriate detergents - All stainless steel A highly economical compact model has also been newly released.

• Automatic Cleaning Device

The "parts feeder" can be categorized into vibration machines, balls, inline feeders after sorting, parts storage hoppers, controllers and frames, and parts cleaning, but our company can provide reliable machines for all processes. The balls used for sorting and supplying container parts for food and pharmaceuticals are primarily made of stainless steel, but upon request, Teflon lining, urethane, and other surface treatments are available. Our product, specialized for pharmaceutical and food processes, can be used in clean rooms and meets your requirements at an economical cost. 【Features】 ■ Provides reliable machines for all processes ■ A wide variety of models available, capable of sorting both small and large parts ■ Low noise ■ Extremely fast delivery ■ All stainless steel *For more details, please refer to the PDF materials or feel free to contact us.

• Feeder

The "BFS" is a plastic molding and liquid filling sealing integrated machine that completes products in a sterile environment with blow-fill sealing. It features a general design that avoids standardization, block design, and special designs, allowing for small capacity and low-volume production of various products. You can monitor the operating status on a large color touch panel. 【Features】 ■ Production status can be viewed, making it easy to understand the current situation ■ Uses internationally high-level components, ensuring high stability and low failure rates ■ Adopts a Time Sharing System for filling methods based on time and pressure, offering high applicability ■ Employs new mold processing technology and surface treatment technology ■ Incorporates an automatic raw material supply system *For more details, please refer to the PDF materials or feel free to contact us.

• Pharmaceutical Packaging Machine

The Intermedic's "IJP2500IZM" is an inkjet printing machine for tablets that achieves high speed of 250,000 tablets per hour (8.1 m/min) and excellent stability by simplifying the drive mechanism. The operation panel features an interface design that allows anyone to operate it intuitively, and by enabling product changeovers with just numbered operations, it achieves outstanding operability. It reduces downtime during small lot, multi-variety production, improves operational accuracy, and lessens the burden of developing multi-skilled workers. 【Features】 ■ Simplified drive mechanism for excellent stability and high speed ■ Capacity: 250,000 tablets/hour = 8.1 m/min ■ Focused on ease of use, achieving excellent convenience ■ Changeover time: 0.5 hours/change to 1 hour/change ■ Low cost *For more details, please refer to the catalog or feel free to contact us.

• Other printing machines and peripheral equipment

The "free mold change small vial bottle" is an automatic manufacturing machine for liquid filling and cap sealing designed for small-batch production of various types. The liquid filling uses a piston method, and no front valve is required. The liquid volume can be adjusted with a single touch. It can accommodate bottles that are 1.7 times the same type for a 12-fold volume and up to 2.5 times in bottle height, and in addition, eight types of bottles in between can be freely changed. Additionally, options such as bottle washing machines, sterilizers, labeling machines, vacuum freeze dryers, and rubber sealing machines can be installed as part of a complete line. 【Features】 ■ Compatible with 8 types of bottles without options ■ Bottle mold change takes about 3 minutes ■ Liquid filling uses a piston method ■ No front valve required ■ Liquid volume adjustment can be changed with a single touch *For more details, please download the PDF or contact us.

• Liquid and beverage filling machines

Intermedic Co., Ltd. has successfully developed a kit bag that meets international standards at a low cost overseas and has begun to expand it to suit Japanese specifications. The containers are made from domestic plastic resin and rubber stoppers that comply with the Japanese Pharmacopoeia and can be sterilized at the international standard of 121°C. The production equipment has been developed with high quality and low cost using Japanese-made parts, resulting in specifications that will satisfy everyone. 【Features】 ■ Simple bag-making and liquid filling machines, so no specialized bag-making technicians are required ■ The filling amount of antibiotics can be adjusted according to the formulation ■ A micro weight checker for confirming the filling amount after antibiotic filling is also possible ■ In addition to providing containers, we can engineer all manufacturing equipment for pharmaceutical companies ■ It is possible to construct optimal plants for the production of various antibiotics and synthetic antibacterial agents *For more details, please refer to the catalog or feel free to contact us.

• Other medical supplies and cosmetics manufacturing machines

Conventional plastic ampoules required a significant investment and complex machinery operations, along with large lot production capable of three shifts. Intermedic has successfully distinguished the manufacturing of plastic ampoule containers and filling sealing machines. This means that it is sufficient to equip filling sealing machines and sterilizers for the liquid medication, significantly reducing the investment costs compared to the traditional simultaneous molding and filling method, making it possible to produce plastic ampoules even in small lots. 【Features】 - Can be manufactured using heat-resistant polypropylene (PP) that can withstand high temperature and pressure sterilization. - Containers are sealed and delivered as a blow-mold (patented by our company). - The liquid filling port automatically cuts and seals the blow-mold before filling. - The delivery of containers in multiple rows makes handling extremely simple. - The opening method for drug use in hospitals is a twist butterfly type, etc. *For more details, please refer to the catalog or feel free to contact us.

• Plastic containers

The "S Series High-Speed Tablet Press" is a tablet press developed for the efficient production of tablets. With better flexibility and high automatic control, it is appreciated by users around the world for its stability and reliability. At the customer's choice, it is capable of efficiently producing dual-layer tablets. 【Features】 ■ Efficient tablet production ■ Better flexibility and high automatic control ■ High stability and reliable performance ■ Capable of efficiently producing dual-layer tablets *For more details, please refer to the catalog or feel free to contact us.

• High Speed Tablet Press

The "Z Series Capsule Filling Machine" is a filling machine designed for the production of hard gelatin capsule medications, available in different models. This product offers versatility, flexibility, reliability, and the capability for accurate and wide-ranging filling. It allows for the combination of various products (tablets, powders, liquids, soft capsules) within the same capsule, enabling customers to choose from various filling machines based on their production capacity. 【Features】 ■ Customers can select the model according to their filling capacity. ■ By adding options, it is possible to fill multiple medications (powders, tablets, etc.) into a single capsule. ■ Various products can be accommodated by changing the molds. ■ Mold changes are easy, requiring only one tool. ■ The structure allows visibility of the filling process during operation. ■ Designed to eliminate blind spots during cleaning. ■ The design considers operator safety during filling while simultaneously preventing contamination from external sources. ■ By changing the molds, it can accommodate capsules of sizes 000, 00, 0, 1, 2, 3, 4, 5, and SUPRO A. *For more details, please refer to the catalog or feel free to contact us.

• Other filling machines

This catalog is a product catalog of Intermedic Co., Ltd., which mainly engages in overseas production cooperation for pharmaceuticals and food, as well as the development and sales of new functional containers for pharmaceuticals and food. It includes many of our products such as the "Z Series Capsule Filling Machine," "S Series High-Speed Tablet Press," and coating machine granulation lines. [Contents] ■ Z Series Capsule Filling Machine ■ S Series High-Speed Tablet Press ■ Coating Machine ■ Granulation Line ■ Other Auxiliary Machines, etc. *For more details, please refer to the catalog or feel free to contact us.

• Pharmaceuticals Cleaning Equipment

This series enables reliable sterilization of GMP-compliant pharmaceutical cleanroom garments and equipment in pharmaceutical factories and hospitals. It allows for computer validation of GAMPS, has an exceptionally large sterilization capacity relative to the installation space, and features minimal variation in sterilization temperature. Additionally, we offer 17 models in the 0.24 to 0.3M3 type, and we can provide suggestions tailored to our customers' needs. 【Features】 ■ GMP compliant ■ Suitable for pharmaceutical cleanroom garments and equipment ■ Computer validation of GAMPS available ■ Exceptionally large sterilization capacity relative to installation space ■ Minimal variation in sterilization temperature *For more details, please refer to the catalog or feel free to contact us.

• Sterilizer