東洋金属工業所 List of Products and Services

Our company supplies deep-drawn pressed products to various industries such as automobiles, home appliances, electronic components, and housing equipment. As a supplier specialized in deep-drawing processing, we propose "stability," "high quality," and "low prices" as our motto, with all production done domestically for direct delivery (or supply to designated suppliers). 【Frequently Asked Questions】 ■ Is the cost of deep-drawing molds high? ■ I'm worried that press processing requires large order quantities... ■ What is the process from development to delivery? ■ What about the quality? You can view more details through the PDF download! ◎ For more information, please refer to our catalog or feel free to contact us.

• Processing Contract

Our company supplies deep-drawn processed products to various industries, including automotive, home appliances, electronic components, and housing equipment. As a supplier specialized in deep-drawing processing, we propose "stability," "high quality," and "low prices" as our motto, with all production done domestically and direct delivery (or supply to designated suppliers). 【Do you have any of these concerns?】 - High initial costs... - Long approval times for budgets... - Quality is unstable despite being mass-produced... - Variability in delivery times and quantities... - Higher than expected after-costs such as mold fees... - Concerns about environmental impact substances in raw materials... We are currently offering a permanent free service for basic mass production mold costs (*1)! Please feel free to consult us about small lots or prototype development projects. *1: For special shapes other than cylindrical shapes, we will consult with you. ◎ For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

Toyo Metal Industry Co., Ltd. has specialized in deep drawing processing since its establishment, supplying deep-drawn press products to companies in various fields such as automotive, home appliances, electronic devices, and housing equipment. Many skilled employees, backed by years of rich experience and excellent know-how, ensure the quality of our products. As a specialized group in deep drawing processing, we will continue to strive for technological advancement that allows us to stay ahead of our competitors, and we hope to deliver excitement and peace of mind to customers worldwide from Japan. 【Business Overview】 ■ Manufacturing of deep-drawn press products ■ Manufacturing of precision metal products ■ Design and production of in-house production molds *For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

"Deep drawing processing" requires many appropriate processing conditions, including mold material, mold precision, mold shape, processing sequence layout design, type of processing oil, amount of processing oil applied, processing speed, processing temperature, workpiece material, and mold setting precision. Toyo Metal Industry Co., Ltd. is a specialized group in deep drawing processing. Many skilled engineers with excellent know-how backed by years of rich experience ensure quality. For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

We introduce the "mass production sizes" of deep drawing processed products. Toyo Metal Industry Co., Ltd. is a supplier specialized in deep drawing processing, providing deep drawn press products to companies in various fields such as automotive, home appliances, electronic devices, and housing equipment. The "mass production sizes" range from Φ5mm to Φ50mm and 10mm to 85mm. For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

Here is an example of a "hose fitting" made from deep-drawing processing. It is used as terminal fittings (sockets) for medium to low-pressure hoses for automotive, plumbing, and gas applications. We accommodate various sizes and materials. Please inquire about sizes (outer diameter, inner diameter, hole diameter, plate thickness, total length) and materials (stainless steel, aluminum, copper, iron, brass, etc.). For more details, please refer to the catalog or feel free to contact us.

• Processing Contract
• hose

Here is an example of a "thin-walled ring" made through deep drawing processing. This is not a pipe cutting product, but a drawn product. Rings of various sizes and materials can be produced through pressing. They are used for spacers, fastening hardware, magnets, and yokes. If you are using cut pipe products, you can reduce costs with our deep drawing processing technology. For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

Here is an example of "necking processing" for deep-drawn products continuously produced by a single transfer press machine. The diameter of the cut edge is reduced without using a swaging machine. Material: C1220, t1.6, reduced diameter outer diameter Φ9.6 × outer diameter Φ25.4 × total length 54.7. We have successfully achieved mass production without using a swaging machine, leading to significant cost reduction. For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

Here is an example of "piercing processing" for deep drawing products. The bottom part can be shaped into forms other than round and can also accommodate multiple holes. For side punching, it can be handled in a separate process. (A dedicated automatic machine may be required.) For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

Here is an example of "flare and flange processing" of deep-drawn products continuously produced by a single transfer press machine. Flare processing can also be done on both end surfaces of the product. If you are using pipe products made with an end-forming machine, our deep-drawing technology can help reduce costs. For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

Here is an example of deep-drawn processed products "side ribs & side dowels" continuously produced with a single transfer press machine. The product's side wall can be processed with uneven vertical ribs. Additionally, dowel shaping can also be done on the product's side wall. For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

Here is an example of "hexagonal deep drawing" processed products. Not only cylindrical shapes but also hexagonal shapes can be deep drawn. We can accommodate various sizes. For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

Here is an example of "Shigoki processing," a type of deep drawing product. Using a material thickness of t1.0, the side wall thickness of the outer diameter Φ6 part is formed to t0.67, and the side wall thickness of the outer diameter Φ4.07 part is formed to t0.37. Generally, when deep drawing is performed, the side wall thickness is partially reduced, but if requested, the side wall thickness can be made uniform or have varying thicknesses in specific areas. For more details, please refer to the catalog or feel free to contact us.

• Processing Contract

Here is an example of a deep-drawn product with a "body part indentation shape" produced continuously by a single transfer press machine. The indentation can be fitted with a rubber O-ring or used as a stopper function. Our company can create the indentation shape on the circumference of the body part within the pressing process without using a rolling mill. If you are using pipe products made by an end-forming machine, our deep-drawing technology can help reduce costs. For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

Here is an example of a "bulge shape" deep-drawn product continuously produced by a single transfer press machine. It is used for various applications such as hose fittings and temperature sensor protective tubes. Our company can expand the end face and the circumference of the body part within the pressing process without using a bulging machine. If you are using pipe products made with an end-forming machine, our deep-drawing technology can help reduce costs. For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

Introducing seamless tubes made through deep drawing processing. We achieve continuous production without intermediate annealing using a single transfer press machine. We can accommodate various materials such as stainless steel, Inconel, copper, and aluminum, and can produce straight, two-stage, three-stage, four-stage, and five-stage tubes. If you are using tubes with closed ends welded, our deep drawing processing technology can help reduce costs. For more details, please refer to our catalog or feel free to contact us.

• Processing Contract