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  3. 桜井 営業推進企画部
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桜井 営業推進企画部

addressTokyo/Taito-ku/1-2-18 Ichigo Ikenohata Building 5F
phone03-3827-4410
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last updated:Nov 10, 2022
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Abnormality detection of factory equipment "e-Wireless Patrol" created based on the voices from the field of Nippon Paper!

A solution that can quickly detect abnormalities in factory equipment! There are cases where annual maintenance costs have been reduced by 50%, with a wealth of experience in the automotive and beverage manufacturing industries.

The "e-Wireless Patrol" is a device that measures temperature and vibration acceleration using sensors, visualizing the condition of equipment and allowing for immediate detection of abnormalities at a glance. It offers the advantage of reducing the labor hours spent on inspecting dust collectors, motors, and exhaust fans within the factory, as well as preventing losses due to equipment damage and unexpected shutdowns. As long as you have a computer and a LAN cable, you can immediately achieve equipment visualization. 【Features】 ■ Wireless monitoring of temperature and vibration acceleration allows for early detection of troubles ■ An affordable system for equipment "visualization" ■ Demo units available that can be easily attached to the equipment you want to monitor *For more details, please refer to the related links or feel free to contact us.

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[Case Study of e-Wireless Patrol Implementation] Machinery

Introducing a case where the exchange period has been maximally extended and maintenance can be performed.

We would like to introduce a case where "e-Wireless Patrol" was installed on the motors of the painting equipment for can manufacturing and the impeller of the shot blast. Before the introduction, there were issues with abnormal vibrations, equipment stoppages, and short cycles due to regular inspections (replacements were made on the safe side). After the introduction, by monitoring the vibrations of the impeller, we were able to evaluate the timing for replacement due to wear based on vibration values, thus extending the replacement period to the maximum and enabling maintenance. 【Points of Evaluation】 - The introduction cost was low, and immediate trials (verification with a demo unit) were possible. - The expected benefits after verification led to the decision to implement. - They provided careful support for various challenges during the introduction. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of e-Wireless Patrol Implementation] Electric and Gas Industry

Introducing a case where the time spent on measurements was redirected to other tasks!

We would like to introduce a case study of the implementation of "e-Wireless Patrol" for companies engaged in the electric and gas industry. In this company, temperature measurements of the coal bunker (a facility for storing coal) were previously conducted by operators who carried infrared thermometers to the site. After the implementation, it became unnecessary for operators to go to the site, allowing for remote monitoring. 【Case Overview】 ■ Before Implementation - Operators carried infrared thermometers to the site to measure the temperature of the coal bunker. ■ Effects of Implementation - Operators no longer needed to go to the site, enabling remote monitoring. - The time previously spent on measurements could now be allocated to other tasks. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of e-Wireless Patrol Implementation] Nippon Tokan Package Co., Ltd.

Avoiding damage to important components in advance! Introducing a case where 14 main units and 32 sub-units were implemented.

We would like to introduce a case study of the implementation of "e-Wireless Patrol" at Nippon Tokan Package Co., Ltd., which manufactures cardboard and paper containers. The company had previously installed the system at a location known as the miter gear, which had frequent malfunctions. After the implementation, the system was also installed in similar equipment at other factories, allowing for the detection of abnormalities and the prevention of damage to critical components in advance. 【Case Overview】 ■ Company Name: Nippon Tokan Package Co., Ltd. ■ Industry: Cardboard/Paper Containers/Others (Manufacturing) ■ Number of Installations: 14 main units / 32 sub-units *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of e-Wireless Patrol Implementation] Work Vehicle Manufacturing

30% reduction in annual maintenance costs! Introducing a case where approximately 15 issues per year were identified in advance.

We would like to introduce a case study of the implementation of "e-Wireless Patrol" for companies engaged in the manufacturing of work vehicles. The company has numerous fans/motors within the factory and was conducting regular patrols and vibration measurements. After implementation, they were able to reduce annual maintenance costs by 30%. 【Challenges Before Implementation】 ■ They felt limited by human responses and considered system implementation, but the introduction costs were too high to proceed. ■ They struggled to prevent unexpected shutdowns, leading to line stoppages (due to the large number of fans/motors being monitored). *For more details, please refer to the PDF document or feel free to contact us.

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【e-Wireless Patrol Implementation Case】Metal Melting Recycling Industry

Introducing a case where it became possible to grasp the situation using a trend graph while being in the office!

We would like to introduce a case study of the implementation of "e-Wireless Patrol" for companies engaged in metal melting recycling. The company regularly conducted vibration measurements to detect abnormalities in the motors of dust collectors and the exhaust fans of melting furnaces. After the implementation, constant monitoring of temperature and acceleration data allowed them to grasp the situation through trend graphs while remaining in the office. 【Case Overview】 ■ Issues Before Implementation - Measurement methods varied by person, making it difficult to detect abnormalities even after checking the measured data. - Regular trips to the site were cumbersome. ■ Benefits of Implementation - Constant monitoring of temperature and acceleration data enabled them to understand the situation through trend graphs while remaining in the office. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study of e-Wireless Patrol Implementation] Nippon Paper Industries Shiraoi Plant

Introducing a case where work hours/frequency were reduced by 80%! Now able to patrol efficiently.

We would like to introduce a case where "e-Wireless Patrol" was implemented at Nippon Paper Industries' Shiraoi Plant, which is engaged in the manufacturing and sales of paper. At the company, the factory operates 24 hours a day, and when unexpected stoppages occur, losses including materials arise, so regular patrols were conducted. With the implementation, patrols have become more efficient. 【Case Overview】 ■ Issues Before Implementation - Monitoring (patrolling) of motors/pumps within the factory takes a lot of time - Judging abnormal sounds from motors can only be accurately done by experienced workers ■ Implementation Effects - Reduced the labor hours/frequency required for patrols by 80% *For more details, please refer to the PDF document or feel free to contact us.

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Presenting a collection of success stories for "e-Wireless Patrol" abnormal detection in factory equipment!

Quickly detect abnormalities in factory equipment! There are cases where annual maintenance costs have been reduced by 50%, with a wealth of experience from over 300 companies, including automotive and beverage manufacturers.

The "e-Wireless Patrol" is a device that measures temperature and vibration acceleration using sensors, visualizing the condition of equipment and allowing for immediate detection of abnormalities at a glance. It offers the advantage of reducing the labor required for inspecting dust collectors, motors, and exhaust fans within the factory, as well as preventing losses due to equipment damage and unexpected shutdowns. As long as you have a computer and a LAN cable, you can immediately achieve visualization of the equipment. 【Features】 ■ Wireless monitoring of temperature and vibration acceleration allows for early detection of troubles ■ An inexpensive system for equipment "visualization" ■ Demo units are available that can be easily attached to the equipment you wish to monitor *For more details, please download the PDF or feel free to contact us. *Case studies can be downloaded from the PDF download section.

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Sakurai Corporation Company Profile

We will continue to move forward as a "planning and development type trading company" by creating products that can be used with peace of mind!

Our company primarily develops three businesses based on the sale of materials and equipment related to information transmission and image processing: information office-related, signage-related, and industrial materials-related. We continuously maintain a spirit of challenge and actively plan new products as a "planning and development trading company," providing new "value." Furthermore, we wish to contribute to society by continuing our sincere corporate activities and our commitment to products that consider the Earth. 【Sales Activities】 ■ Sales of adhesive base paper, film processed products, building materials, and sign equipment ■ Sales of clean paper ■ Processing and sales of equipment related to design, drafting, and surveying ■ Processing and sales of equipment related to copying and printing ■ Sales of stationery, office supplies, and office equipment, among others *For more details, please refer to the PDF materials or feel free to contact us.

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  • Printing Machinery
  • Office supplies and stationery

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Straight tube LED lamp "LEDUAL"

No construction needed! Simply replace your existing lighting with fluorescent lights to easily achieve energy savings!

"LEDUAL" is a straight LED lamp that significantly reduces power consumption simply by replacing fluorescent lights. Anyone can easily complete the installation without any impact from installation work. It can be introduced from just one lighting fixture, allowing you to start reducing power consumption immediately. With a lineup that accommodates various scenes, it supports the appropriate lighting environment. 【Features】 ■ Easy installation for smart energy savings ■ No impact from installation work ■ Can be introduced from just one lighting fixture ■ Compatible with various lighting methods such as glow, rapid, inverter, and AC direct connection ■ Safety design with heat dissipation, shatter prevention, low noise, and insulation performance *For more details, please refer to the PDF document or feel free to contact us.

  • LED fluorescent lamp

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Simple Equipment Monitoring System "e-Wireless Patrol"

Easily visualize rotating machines like motors! A trend monitoring system created from feedback on the ground!

The "e-Wireless Patrol" is a simple equipment monitoring system that allows for easy visualization of rotating machinery, such as motors, through constant monitoring of temperature and 3-axis acceleration. It was conceived from the idea of whether patrols traditionally conducted by personnel could be replaced by a system due to labor shortages and the retirement of skilled maintenance workers. Since temperature and 3-axis acceleration can be checked on a graph, it is possible to understand the situation from a distance. By setting thresholds, alarms can be displayed through sound and on-screen notifications. 【Features】 ■ Constant monitoring of temperature and 3-axis acceleration to detect abnormalities in equipment ■ Covers a wide area with 920MHz LPWA wireless technology ■ The system can connect up to 12,000 child devices *For more details, please refer to the PDF document or feel free to contact us.

  • Vibration Monitoring

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Wear "Kimtech Pure A6 Cleanroom Coverall"

We support your work with a hybrid material that offers comfort and protection.

The "Kimtech Pure A6 Cleanroom Coverall" is a clean wear made from composite fabric. The front film-laminated fabric offers excellent chemical protection, while the back SNS woven fabric provides superior breathability. This cleanroom coverall protects you and your work environment from harmful particles. 【Features】 ■ Integrated hood ■ Film-laminated front panel ■ Snap technology ■ Anti-static performance ■ Low particle generation *For more details, please refer to the catalog or feel free to contact us.

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