株式会社アイカ・トレーサビリティコンサルタンツ List of Products and Services

We would like to introduce the HT screen for weighing operations using the accident prevention and traceability system "Anshin Works." The flow of the weighing operation involves input from the operator, selection of the weighing item, reading of the sub-label, reading of the raw material label, and then carrying out the weighing. The weighing method is determined during the requirements definition phase. You can view the HT screen in the attached PDF, so please feel free to download it. 【Flow of Weighing Operations】 1. Operator Input 2. Selection of Weighing Item 3. Reading of Sub-label 4. Reading of Raw Material Label 5. Tare Weight Deduction 6. Weighing *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the HT screen for the weighing process using the accident prevention and traceability system "Anshin Works." From the pre-weighing section of the weighing work menu, tasks such as scanning the weighing instrument label and printing batch numbers are carried out. After completing the weighing work, a remaining weight check is performed, and inventory adjustments are made. You can view the HT screen in the attached PDF, so please feel free to download it. 【Product Features】 ■ Traceability System ■ CSV compliance for pharmaceutical manufacturing ■ Prevention of human errors and paperless operation ■ Addressing labor shortages and standardizing tasks ■ Two versions available: server development version and cloud package version ■ Visualization of inventory *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the functional overview of the accident prevention and traceability system "Anshin Works" for portioning and weighing. By using handheld terminals and computers, it is possible to perform accurate weighing and portioning while checking computer (master) information in real-time, eliminating errors. Additionally, it allows for the management of remaining quantities (based on inventory management functions), enabling real-time confirmation of the amount of remaining raw materials and their usage order. [Overview] ■ Accurate weighing and portioning can be performed without errors ■ Real-time confirmation of the amount of remaining raw materials and their usage order ■ Available in PC type and HT type, selectable based on application *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the outbound management of the accident prevention and traceability system "Anshin Works," including the outbound instruction sheet and HT screen. We will present the HT screen for outbound processing, which displays items such as the formulation outbound instruction sheet, raw material CD, lot number, and planned outbound quantity. You can view more details in the attached PDF, so please feel free to download it. 【Product Features】 ■ Traceability System ■ CSV compliance for the pharmaceutical manufacturing industry ■ Prevention of human errors and paperless operation ■ Addressing labor shortages and standardizing tasks ■ Two versions available: server development version and cloud package version ■ Visualization of inventory *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the PC screen for weighing shipment instructions in the inventory management of the accident prevention and traceability system "Anshin Works." It displays various items such as production date, item CD, item pattern, batch number, instructed weighing B quantity, and actual quantity. You can view the PC screen in the attached PDF, so please feel free to download it. 【Items (partial)】 ■Item number ■Item name ■Required quantity (kg) ■Previous day's remaining (kg) ■Shipment quantity (kg) *For more details, please download the PDF or feel free to contact us.

• Production Management System

We will introduce examples of work and printer usage in unpacking and sorting. During unpacking, QR labels attached to raw materials are read using HT, and new QR labels are issued with a mobile labeler. These new QR labels are then affixed to the unpacked raw materials. The introduction of this system significantly improves the reliability of unpacking operations and greatly enhances work efficiency. [Case Overview] - QR labels attached to raw materials are read using HT during unpacking, and new QR labels are issued with a mobile labeler. - New QR labels are affixed to the unpacked raw materials. *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the individual labels and representative labels used in the incoming goods of the accident prevention and traceability system "Anshin Works." Individual labels are suitable for raw materials that are used in multiple batches or for small raw materials, while representative labels are used for pallet management. When entering the production line, the representative label is scanned, and individual labels are issued. The attachment of QR labels and similar items during incoming goods is very important. [Summary] ■ Individual Label: Suitable for raw materials used in multiple batches or small raw materials ■ Representative Label: Used for pallet management *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the touch panel main menu screen for the accident prevention and traceability system "Anshin Works" in HT operations. The screen size is 71.2mm in height and 53.4mm in width. The program is created for each customer. You can view the displayed main menu screen from the attached PDF, so please feel free to download it. 【HT Specifications】 ■External Dimensions ・Height: 170.0mm ・Width: 81.1mm ■Screen Size ・Height: 71.2mm ・Width: 53.4mm *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the proposal for the attachment of QR labels and data matrix codes to raw materials and supplies during the receipt process, as part of the accident prevention and traceability system "Anshin Works." We will request raw material manufacturers to attach QR labels, etc. Currently, we will change the labels you are using on raw materials, such as "Passed Goods," to "QR Labels." In the warehouse, instead of attaching all QR labels, we can attach them in areas such as the raw material receiving room and preparation room, and read them with HT to introduce them into the manufacturing line. 【Overview】 ■ Request raw material manufacturers to attach QR labels, etc. ■ Attach QR labels during delivery and use of raw materials and supplies in-house ■ Create a sampling management function and remaining label issuance function for the quality control department ■ Manage tank truck receipts, including time and responsible personnel, with HT *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the functional overview of the accident prevention and traceability system "Anshin Works" regarding ordering and receiving. Order information is manually entered on a PC screen. Additionally, it allows for referencing necessary raw materials from the production plan. During the receiving process, tasks include outputting the day's receiving schedule, checking the receiving schedule against the delivery note, and verifying the delivered items. 【Receiving Process Steps】 1. Output the day's receiving schedule in advance. 2. Receive and check the delivery note and delivered items. 3. Move to the temporary receiving area. 4. Search for the receiving scheduled data on the PC, input the lot number, expiration date, and delivery quantity, and create the receiving performance data. 5. Issue the receiving label. 6. Affix the receiving label to the actual items. *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the functional overview of the accident prevention and traceability system "Anshin Works" regarding incoming goods. The "Work Support System" operates by attaching labels printed with two-dimensional codes and data matrices to raw materials and intermediate products. Issuing and attaching QR labels or data matrices is a crucial point. Although the workload for the attachment process is significant, if this can be accomplished, subsequent processes become much easier, and the overall quality of production greatly improves. 【Label Issuance Items】 ■ Pattern 1: In-house attachment with few input items ■ Pattern 2: In-house attachment, currently mainstream ■ Pattern 3: Attachment by raw material manufacturers *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the functional overview of the accident prevention and traceability system "Anshin Works" regarding the creation of production planning and manufacturing instruction data. The production plan is scheduled to create an interface with the core system; if not created, manual input will be done on a PC screen. The manufacturing instruction data will be generated based on the required quantity expansion (MRP) function, which will develop the production plan quantity based on the configuration master. [Contents of the Planning Data] ■ Production Date ■ Item Code ■ Quantity ■ Unit ■ Line ■ Shift *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the workflow using the accident prevention and traceability system "Anshin Works." Products and semi-finished goods are moved from the packaging process through work-in-progress and semi-finished goods management to the packaging process, and then transferred from the process warehouse to the finished goods warehouse. After that, tasks such as shipping management and inventory management are carried out. Management utilizing two-dimensional codes, data matrices, barcodes, IC tags, etc., is effectively possible. 【Workflow】 1. Packaging process 2. Work-in-progress and semi-finished goods management 3. Packaging process 4. Shipping management 5. Inventory management *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the workflow using the accident prevention and traceability system "Anshin Works." The tasks include "Receiving Management" using a handheld terminal, "Unpacking and Sorting," "Dividing and Weighing" using a mobile labeler, and "Input and Mixing Process" using two-dimensional codes, data matrices, and barcodes. For detailed information, please refer to the PDF below. 【Workflow】 1. Receiving Management 2. Unpacking and Sorting 3. Dividing and Weighing 4. Input and Mixing Process *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the system of the accident prevention and traceability system "Anshin Works," including its application scope and recommended implementation order. The scope of this product includes "incoming management" such as scheduled arrivals and acceptance inspections, as well as management of standard information (master) and traceability. The separation of interfaces with core systems will be defined in the requirements specification. For more detailed information, please refer to the PDF below and feel free to download it. [Scope of Anshin Works (Excerpt)] ■ Production planning and creation of manufacturing instructions ・ Production plan input ・ Creation of manufacturing instructions based on required quantities (MRP) ■ Accident prevention and collection of performance data ・ Sorting ・ Weighing * For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the functions of the "MAS-1 Prototype" and "Anshin Works." As common features, there are various functions such as production planning (planned production items), requirements expansion (MRP), manufacturing instructions, and production performance management. You can view the overall system outline diagram in the PDF below, so please feel free to download it. [Anshin Works Functions (Partial)] ■ Master Registration ■ Production Planning / Manufacturing Instructions ■ Unpacking Instructions ■ Splitting Instructions ■ Various Label Issuance *For more details, please download the PDF or feel free to contact us.

• Production Management System

We will introduce the conditions for system implementation. We will conduct power work for the factory LAN environment and access points, as well as surveys for access point signal conditions and measuring instruments. If information (weight, temperature, rotation speed, time) is to be obtained from machinery, a quote from the machinery manufacturer will be required. 【System Implementation Conditions】 ■ Environment setup and necessary surveys (jointly by your company and ours) ■ Points to note during on-site work (your company-centered work, Aika support) *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the work equipment and symbols that will be implemented in the factory. There are "computers" such as production information management (MAS-1, Anshin Works function) and core system interfaces, as well as "access points (wireless antennas)" that connect computers and manufacturing equipment in real-time within a LAN environment to facilitate the communication of necessary information. Additionally, there are handheld terminals and tablets for displaying work procedures. [Work Equipment and Symbols to be Implemented in the Factory] ■ Computers ■ Access Points (Wireless Antennas) ■ Handheld Terminals, Tablets, etc. ■ Labelers (selected based on purpose) *For more details, please download the PDF or feel free to contact us.

• Production Management System

We will introduce the purpose and considerations for the implementation of the accident prevention and traceability system "Anshin Works." It enables real-time understanding of production information through computers, allowing for a significant upgrade in production process management. Additionally, with computer-generated work instructions, it is possible for individuals without experience to enter the field after a short training period, without relying on human intuition or experience. 【Purpose of Implementation】 ■ From "human" management to "computer" management ■ Towards a workplace that considers "people" *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce the features of the accident prevention and traceability system "Anshin Works." It alleviates workers' anxiety, reduces stress, and enhances morale. In a short time, anyone can learn the work procedures, and it also shortens the overall work time. We offer two versions: a server development version and a cloud package version, allowing for implementation tailored to your situation. 【Features】 ■ Traceability system ■ Compliance with CSV for the pharmaceutical manufacturing industry ■ Prevention of human errors and paperless operations ■ Addressing labor shortages and standardizing work ■ Two options available: server development version and cloud package version ■ Visualization of inventory *For more details, please download the PDF or feel free to contact us.

• Production Management System

"Anshin Works" is a system that realizes a paperless environment, eliminates dependency on individuals, requires no visual confirmation, reduces stress, and creates a bright production site. This document includes features of "Anshin Works implementation," as well as the "objectives and considerations for implementing this system" and "the work equipment and symbols introduced in the factory." Please feel free to download and take a look. [Contents (partial)] ■ Features of Anshin Works implementation ■ Objectives and considerations for implementing this system ■ Work equipment and symbols introduced in the factory ■ System implementation conditions ■ Overall system outline diagram *For more details, please refer to the PDF document or feel free to contact us.

• Other production and development software and systems

Aika Traceability Consultants Co., Ltd. is engaged in the implementation and maintenance of the distribution and logistics warehouse management package 'LOGI-1'. This document includes the "Purpose of Implementing This System," as well as the "Benefits of Implementing This System" and "Devices and Symbols Introduced in Factories and Warehouses," among other information. Please feel free to download and take a look. [Contents (Partial)] ■ Purpose of Implementing This System ■ Benefits of Implementing This System ■ Overall System Diagram ■ System Operation Image Diagram ■ Devices and Symbols Introduced in Factories and Warehouses *For more details, please refer to the PDF document or feel free to contact us.

• Sales and production cost management system for food and pharmaceutical manufacturing industries

This document explains the accident prevention, process management, information gathering, and traceability system "Anshin Works Cloud." It includes the "Functional System Overview Diagram," "Applicable Function Range," and "Reference Implementation Costs." It introduces the "Standard Version," "Basic Version," and "Sesame Version." Please take a moment to read it. 【Contents (partial)】 ■ Functional System Overview Diagram "MAS-1 Prototype" & "Anshin Works" ■ Complete Function Table of "Anshin Works" ■ Function Table for "Anshin Works Cloud" Sesame, Basic, and Standard ■ Applicable Function Range for "Anshin Works Standard" ■ Workflow using "Anshin Works Standard" (1) ■ Workflow using "Anshin Works Standard" (2) ■ Reference Implementation Costs for "Anshin Works Cloud" Standard Version *For more details, please refer to the PDF document or feel free to contact us.

• Traceability System

The "MAS-1 Prototype" is a new production management system that realizes a new form of food manufacturing. It utilizes QR codes and barcodes in the latest production management system functions, linking handheld terminals with scales and machinery (PLC) through LAN and other mechanisms for accident prevention and MES integration. This enables the visualization of production sites, leading to inventory reduction and shorter production lead times, as well as support for on-site operations and integration with MES (accident prevention, paperless operations, standardization of work, quality management, and morale improvement) systems and traceability systems. [Features] - Integration of accident prevention functions with production management and MES functions - Realization of actual cost calculation by item - Production instructions tailored to daily delivery production - Low cost - Real-time realization of "information and material alignment" *For more details, please refer to the catalog or feel free to contact us.

• Other quality control systems

"LOG-1" is a system that solves various challenges faced by customers in warehouse and logistics operations. By integrating with core system data, it enables the sharing of data management in warehouse operations, facilitating smooth information sharing and exchange between departments, and making it possible to visualize warehouse operations. Additionally, it allows for immediate responses to inquiries from clients, improving the quality of customer service levels, and enables smooth operations regardless of the experience of the workforce. 【Features】 ■ Supports character recognition (numbers and letters) handheld terminals ■ Automates many inbound and outbound operations ■ Improves operational efficiency ■ Enhances the accuracy of data entry ■ Accommodates the unique detailed tasks of each company *For more details, please refer to the catalog or feel free to contact us.

• Automated Warehouse System

"Anshin Works C" is a cloud system with high future potential that thoroughly pursues low costs and is compatible with the "GS1 QR Code," which will become the global standard for food traceability in the future. It achieves zero accidents in raw material receiving, shipping, portioning, weighing, formulation, and input. Being cloud-based, there is no need for initial server investment by customers, and the system can be operational in a shorter time than before. It realizes a paperless environment, contributing to the morale of the staff, while also reducing stress for on-site personnel and improving quality management. 【Features】 ■ Achieves zero accidents in raw material receiving, shipping, portioning, weighing, formulation, and input ■ Improves quality management ■ Realizes a paperless environment ■ Standardizes operations ■ Allows anyone to learn the work procedures in a short time *For more details, please refer to the catalog or feel free to contact us.

• Traceability System
• Other quality control systems

"Anshin Works" is a new on-site work support system that combines QR codes with handheld terminals, touch panel PCs, mobile labelers, and LAN communications. Based on our expertise in the food manufacturing industry, we have extracted the functions of our integrated production management system to create an on-site work support and MES system that focuses on "raw material receiving," "shipping, portioning, weighing," and "formulation/adding." This system standardizes work processes, allowing anyone to quickly learn the procedures, reducing stress for on-site personnel, and achieving zero accidents. 【Features】 ■ Real-time quality control within the production process ■ Reduces stress for on-site personnel and achieves zero accidents ■ Utilizes infrastructure for cost, progress, inventory, procurement, traceability, etc. ■ Achieves paperless operations, enhancing the morale of workers ■ Standardizes work processes, enabling anyone to quickly learn the procedures *For more details, please refer to the catalog or feel free to contact us.

• Quality assurance support systems and services