モリパックス List of Products and Services

We would like to introduce our "Vacuum Formed Soft Tray." Traditionally, hard trays (injection molded trays) have been used for fine-shaped trays for semiconductors, electronic components, and circuit boards. However, due to advancements in design technology and mold technology, it has become possible for soft trays (vacuum formed trays) to accommodate fine shapes as well. The cost of molds is reduced to one-tenth of that of hard trays, contributing to cost savings. They can be used as an alternative to traditional hard trays (injection molded trays). They minimize the risk of deformation and damage to materials during transport. By storing materials in trays tailored to their shape and characteristics, safety is enhanced. [Features] ■ High-precision storage pocket accuracy ■ Custom design support ■ Lightweight and high rigidity ■ Numerous delivery records across various industries *For more details, please download the PDF or feel free to contact us.

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We would like to introduce our "Large Vacuum Forming Trays." These trays can be used as alternatives for parts transportation, metal pallets, and other types of pallets. They are suitable for automating parts alignment, stacking, and unstacking, as well as preventing scratches on parts. They can accommodate large-sized parts and heavy items such as castings and machined components. By preventing scratches on parts, they contribute to reducing yield loss. 【Features】 ■ Compatible with large sizes and heavy items ■ Custom design available ■ Lightweight and high rigidity ■ Numerous delivery records in various industries ■ Small lot support ■ Reduction of yield loss *You can immediately check the catalog with actual case studies by clicking the PDF download button. Please feel free to take a look.

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We would like to introduce the "Ultrasonic Cleaning Tray" that we handle. It can be used as an alternative to pallets for ultrasonic cleaning. By placing the tray directly into the ultrasonic cleaner, the process of transferring to an ultrasonic cleaning rack is reduced! This is effective in preventing scratches that occur during ultrasonic cleaning of parts, aligning parts, and reducing losses in the repacking process. If the industrial tray is designed to fit the transport materials, it will improve the storage efficiency within the container. Since space can be used without waste, it has the potential to transport more materials in a single transfer. 【Features】 ■ Can be directly placed into ultrasonic cleaners ■ Custom design available ■ Reduction of initial costs ■ Many delivery records in various industries ■ Small lot support *For more details, please download the PDF or feel free to contact us.

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We would like to introduce our "automation-compatible industrial trays." Our industrial trays, suitable for alternative uses such as semiconductor back-end processes, substrate mounting, component assembly, metal pallets, and production jigs, boast a high compatibility with automation systems. The specially designed trays enable smooth collaboration with automated transport devices and robotic arms, achieving precise positioning of components and efficient transport. Furthermore, their structure allows for stacking and disassembly during return after use, significantly reducing transport volume. This contributes to lowering logistics costs and minimizing environmental impact. 【Features】 ■ Automation compatible ■ Custom design available ■ Reduction of initial costs ■ Numerous delivery records across various industries ■ Small lot support *You can immediately check the catalog with actual implementation examples by clicking the PDF download button. Please feel free to take a look.

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"Air Cell" is a cushioning material developed to assist and enhance performance in the medical and caregiving fields, such as "sitting, lying down, and walking," for greater comfort. By facilitating the movement of air trapped between urethane and a special film, it achieves excellent "pressure distribution" and "posture support." It also boasts remarkable durability, capable of withstanding loads of up to 50 tons without easily puncturing. This technology can be applied not only in medical and caregiving products but also in various fields related to activities of daily living (ADL). <Examples of fields introducing Air Cell> - Robotics - Seats for vehicles such as Shinkansen and buses - Harnesses used at construction sites - Interior design - Office and pet caregiving products - Outdoor and sports products, etc. <Product Development Achievements> - "Lab Cushion" for wheelchairs (Shizuoka Kasei Co., Ltd.) - Aqua Float Mattress (Paramount Bed Co., Ltd.) - "Neck and Shoulder Hugging Pillow" (Doshisha Co., Ltd.) If you are interested, please feel free to download the materials or contact us.

• Other safety and hygiene products

"Air Cell" is a cushioning material developed to assist and enhance performance in the medical and caregiving fields, such as "sitting, lying down, and walking," for greater comfort. By allowing the movement of air trapped between urethane and a special film, it achieves excellent "pressure distribution" and "posture support." It also boasts outstanding durability, capable of withstanding loads of up to 50 tons without easily puncturing. It can be applied not only in medical and caregiving products but also in various fields related to activities of daily living (ADL). <Examples of fields where Air Cell is introduced> - Robotics - Seats for vehicles such as Shinkansen and buses - Harnesses used at construction sites - Interior design - Office and pet caregiving products - Outdoor and sports products, etc. <Product Development Achievements> - "Lab Cushion" for wheelchairs (Shizuoka Kasei Co., Ltd.) - Aqua Float Mattress (Paramount Bed Co., Ltd.) - "Pillow that hugs the neck and shoulders" (Doshisha Co., Ltd.) If you are interested, please feel free to download the materials or contact us.

• Other safety and hygiene products

Our company develops its business by planning and designing industrial trays and medical trays, packaging products, various cushioning materials, selling various molded products, and manufacturing and selling overseas-produced goods. We also cater to precision parts that often encounter issues during transportation, such as power semiconductors, by producing trays that comply with charge decay standards and possess wear resistance and impact resistance. With a consistent development and production system, we can provide high-quality products quickly by in-house managing everything from planning and design to mold manufacturing and product shipping. Please feel free to contact us when you need our services. 【Business Activities】 ■ Design and sales of industrial trays and packaging products ■ Planning and sales of logistics packaging materials in general ■ Sales of overseas-produced goods

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Our company develops its business by planning, designing, and selling industrial trays and medical trays, as well as packaging products and various cushioning materials, and selling various molded products and manufacturing and selling overseas-produced goods. We also cater to precision parts that often encounter issues during transportation, such as glass substrates, by producing trays that have cushioning properties and can pass drop tests. With a consistent development and production system, we can internalize and quickly provide high-quality products for everything from planning and design to mold manufacturing and product shipment. Please feel free to contact us when you need our services. 【Business Activities】 ■ Design and sales of industrial trays and packaging products ■ Planning and sales of logistics packaging materials in general ■ Sales of overseas-produced goods

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At Moripax Co., Ltd., we provide "sewing solutions" that realize your desired shapes and designs, backed by a high-quality management system. Do you have any concerns regarding product packaging/covers, such as: - Needing urgent design and manufacturing... - Unable to find packaging that accommodates complex shapes... - Wanting to create product covers with specific fabrics/designs... Our company offers a comprehensive in-house system for sewing products, from domestic development (in-house design) to overseas production (our own factory in China), covering everything from design requests to fabric selection, material procurement, manufacturing, and inspection. <Examples of Products> For electric shavers: Semi-hard cases For measuring instruments: Carrying bags Multi-purpose: Portable pouches/portable cases, etc. Additionally, we have established a high-quality management system with the introduction of a gas chromatograph mass spectrometer in-house, meeting one of the EU standards, "RoHS2." By providing high-quality and speedy sewn products, we respond to your packaging/cover concerns and requests. *For more details, please refer to the PDF document or feel free to contact us.

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At Moripax Co., Ltd., we propose transportation solutions to solve the issue of "scraping" that arises during the transport of precision parts such as metal and electronic components. Do you have any concerns like these when transporting various parts? - During the transport of parts, scratches or chips occur due to scraping between the tray and the parts... Our company specializes in vacuum forming with unique technology, allowing us to consistently manufacture trays and pallets tailored to your transportation products. Additionally, we contribute to improving scraping issues during transport by proposing materials suitable for the parts being transported, including "general PP (polypropylene)," "wear-resistant materials," "super wear-resistant materials," and "composite materials of various types." Please feel free to consult us about any transportation concerns. 【Features】 ■ Wear-resistant materials ■ Dust reduction ■ Heavy load transport ■ Automotive parts/electronic components ■ Proposal of materials suitable for the parts being transported *For more details, please refer to the PDF document or feel free to contact us.

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Moripax contributes to the manufacturing of various industries by providing plastic products that serve the roles of "wrapping, transporting, protecting, and decorating." 【Wrapping】 Our trays, made from a material with high surface hardness that reduces slipping, eliminate the need for cushioning materials and save costs during transportation. 【Transporting】 Leveraging our experience in the automotive and industrial sectors, we develop various trays compatible with FA lines by adjusting material thickness and combining different materials. 【Protecting】 We offer a variety of original trays designed to protect workpieces and trays. ■ PET-e Our unique surface treatment technology improves the "non-peeling phenomenon" that occurs when trays are stacked. ■ Deep Drawing Our special shapes allow for the vertical storage of long items. 【Decorating】 Our trays, molded from high-heat-resistant materials, can be transported without deformation. We realize "transportation," which is essential for industrial products, through "custom-made" solutions that address your challenges. Please feel free to consult us about any transportation concerns. *For more details, please download our materials or feel free to consult us through our company website.

• Other Auto Parts

Traditionally, parts were randomly arranged on stainless steel pallets and subjected to ultrasonic cleaning. With the establishment of a new line, there was a demand for automated pallets, and our company proposed "vacuum-formed trays." By using "vacuum-formed trays" to align the parts, they became usable from inspection to assembly. [Case Study] ■ Multi-type storage of parts [Two-layer structure of pockets] ■ Use of trays in multiple processes [Cutting, inspection, cleaning, assembly (clean room)] *For more details, please refer to the PDF document or feel free to contact us.

• Other consumables

This product is foldable, which significantly reduces volume during return shipments and storage, allowing for reduced distribution costs and space-saving storage. The material is lightweight and durable plastic cardboard. Its durability allows for hundreds of repeated uses, making it suitable for return boxes. Additionally, we offer various dividers and internal materials, providing suggestions for improved storage efficiency and creating a comfortable working environment. 【Features】 ■ Space-saving ■ Lightweight ■ High durability ■ Custom-made ■ Reusable *For more details, please refer to the PDF document or feel free to contact us.

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Our company contributes to FA (Factory Automation) solutions with a consistent design philosophy. For "FA-compatible trays for semiconductor substrate transport," we enable right-angle holding and high-precision design. In "FA-compatible cases for various substrate processes," we can accommodate narrow pitch storage and stacking by box units. For FA-compatible designs of transport trays, transport trays, and production jigs, please leave it to Moripax. 【Features】 ■ FA-compatible trays for semiconductor substrate transport: right-angle holding and high-precision design ■ FA-compatible cases for various substrate processes: narrow pitch storage and stacking by box units ■ FA-compatible trays for copper substrate transport: - High-precision stacking, ensuring appropriate clearance, and high-strength design to withstand loads ■ FA-compatible transport trays: compatible with three types ■ FA-compatible pallets for processes: compliance with standards, high strength, and high-precision stacking *For more details, please refer to the PDF materials or feel free to contact us.

• Other FA equipment

Mori Pax Co., Ltd. offers "Wear Prevention Trays." In the transportation of metal and electronic components, we reduce the wear on trays that occurs between the tray and the components. We propose materials suitable for the transported components, including "general PP (polypropylene)," "wear-resistant materials," and "super wear-resistant materials." 【Features】 ■ Wear-resistant materials ■ Dust reduction ■ Heavy cargo transportation ■ Automotive parts / electronic components ■ Proposing materials suitable for transported components *For more details, please refer to the PDF document or feel free to contact us.

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The ultra heat-resistant PET sheet "HR-PET" is an ultra heat-resistant sheet with a heat resistance temperature of over 170°C. It meets food safety standards and is suitable for use in food containers. 【Features】 ■ Heat resistance temperature over 170°C ■ Complies with food and additive safety standards ■ Can be heated in microwave and oven ■ Heat resistance superior to PP fillers *For more details, please download the PDF or feel free to contact us.

• Other packaging materials

At Moripax, we offer "deep-drawn trays" that are ideal for vertical storage of elongated parts such as injectors and oil control valves. By storing them vertically, the storage efficiency is significantly improved. Additionally, by pinching the tip of the stored items, they can be easily retrieved, enhancing work efficiency. If there are parts that should not be subjected to stress at the tip, or if there are lead wires protruding, vertical storage can help reduce the load. 【Features】 ■ Vertical storage for elongated parts ■ Significant improvement in storage efficiency ■ Easy retrieval, enhancing work efficiency ■ Vertical storage allows for load reduction *For more details, please refer to the PDF document or feel free to contact us.

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At Moripax, we manufacture "medical trays" with quality control suitable for medical devices. In addition to cleanroom production, we ensure thorough dust management by wearing dust-proof clothing, goggles, and masks, and we can select materials compatible with EOG sterilization, steam sterilization, and electron/radiation sterilization. Our design capabilities, honed in various fields such as automotive, semiconductors, and precision parts, combined with materials, designs, and processing technologies suitable for medical devices, allow us to bring our customers' requests to life. 【Features】 ■ Design capabilities cultivated in various industrial fields ■ Quality control suitable for medical devices ■ Material selection compatible with various sterilization methods ■ Shape proposals tailored to customer requests *For more details, please refer to the PDF document or feel free to contact us.

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The "Undercut Molding Tray" is a tray that can securely hold items while preventing them from getting stuck. In a standard undercut, the limit is about 2mm, but with Moripax's "Extreme Undercut," molding up to 6mm is possible. By increasing the undercut size, it prevents items from getting stuck and allows for secure stacking of trays. Additionally, compared to inverted stacking trays, it enables stacking in the same direction, improving the efficiency of storage and retrieval tasks. 【Features】 ■ 6mm undercut ■ Secure stacking possible with prevention of items getting stuck ■ Improved work efficiency with storage and retrieval in the same direction ■ Ensures parts are securely positioned to prevent wobbling and protrusion *For more details, please refer to the catalog or feel free to contact us.

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From the transportation of materials over just a few dozen centimeters to overseas transport exceeding several thousand kilometers, we propose materials, shapes, and packaging methods tailored to our customers' needs. In transport packaging, we provide extensive support, from reducing volume during returns to improving storage efficiency within containers. Additionally, by utilizing sheet molding, we reduce the initial packaging costs for large works and address issues such as dust protection and foreign matter contamination.

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At Moripax, we propose "composite jigs" and "composite material trays" that combine metal and thick vacuum forming. By suggesting materials that lighten metal jigs used in factories, we make them easier to transport within the process. Additionally, using impact-resistant plastics prevents breakage, and applying materials that counteract wear helps prevent abrasion. By strategically placing thick molded products, wear-resistant materials, and metals, we enhance durability, enabling cost reduction through returnable designs. 【Features】 ■ Achieving weight reduction through composite material proposals ■ Improved durability through modular design ■ Enhanced storage capacity with vacuum-formed products ■ Prevention of breakage and wear with composite materials ■ Cost reduction through returnable designs by increasing rigidity *For more details, please refer to our catalog or feel free to contact us.

• Assembly Jig

We offer a wide variety of packaging that includes functionality for transportation, such as protection and preservation of products. By combining vacuum-formed products made from highly transparent materials with colorful printed materials, the contents are clearly visible while also providing protection for the products. To enhance visibility of the products, we use materials that are resistant to scratches and maintain transparency, thereby increasing the sense of luxury. 【Features】 ■ A wide variety of packaging available ■ Made with highly transparent materials ■ Provides protection for products ■ Enhances luxury appeal *For more details, please contact us or download the catalog.

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We introduce examples of our sewing products. By providing the products, we verify the protection and retention of the product itself and design using 3D CAD for molding with press molds. We propose materials that match the texture and cost to meet customer needs. We offer environmentally friendly materials compliant with RoHS regulations and others. 【Features】 ■ Styling proposals using 3D CAD ■ Verification of product protection and retention ■ Selection of materials available *For more details, please contact us or download the catalog.

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The anti-static PET sheet "PET-e" has no blocking. 【Features】 - Improved workability due to good release even when trays are stacked. - Low dependence on moisture, with minimal changes in surface resistance due to humidity. - No issues with bleed-out, ensuring safety. - Low cost. *For more details, please download the PDF or feel free to contact us.

• Other packaging materials

Our company is developing reusable cushioning materials by utilizing the advantages of shock-resistant materials in our cushioning design. In the design department, we have introduced vibration testing machines and constant temperature and humidity chambers to establish a verification system, and we provide optimal proposals from a multifaceted perspective to meet the needs of customers involved in logistics. We offer products such as "Panel substrate transport cases" and "Foldable plastic corrugated cases/special cases" made from recycled polyethylene. Please feel free to contact us when you need assistance. 【Features】 ■ Development of reusable cushioning materials ■ Providing optimal proposals tailored to customer needs *For more details, please contact us or download the catalog.

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Our company is engaged in the planning and design, sales of industrial trays and medical trays, packaging products, various cushioning materials, sales of various molded products, and the manufacturing and sales of overseas production items. With a consistent development and production system, we are able to internalize and quickly provide high-quality products from planning and design to mold manufacturing and product shipping. Please feel free to contact us when you need our services. 【Business Activities】 ■ Design and sales of industrial trays and packaging products ■ Planning and sales of logistics packaging materials in general ■ Sales of overseas production items *For more details, please refer to our catalog or feel free to contact us.

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At Moripax Co., Ltd., we are expanding our capabilities in the field of "packaging," not limited to vacuum forming, by in-house manufacturing of sewn products and producing them at our factory in China as a sewn product manufacturer. [Features] ■ Production centered on carry bags and pouches based at our factory in China ■ High-quality products produced through measurements based on the RoHS2 directive ■ Quick prototyping response from design planning to fabric selection and material procurement *For more details, please download the PDF or feel free to contact us.

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