- Publication year : 2025
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Introduction: Challenges Faced by Counting Operations in Manufacturing Sites Manufacturers, do you face any troubles with daily parts management or production management? "Although we use counters for screws, bolts, and nuts, the accuracy is insufficient." "Counting parts manually takes too much time." "Weight-based counters do not function accurately for parts with individual differences." "We want to use it for picking with a target value of around 100 pieces." "Due to the Toyota Production System, the number of bags for individual packaging is small." Mistakes in counting operations in manufacturing can lead to losses amounting to hundreds of millions of yen annually. Especially in recent years, due to labor shortages, conducting high-precision parts quantity counting with limited personnel has become an urgent issue for many manufacturing sites. Even if you are considering introducing a picking counter, many may be unsure about which counting machine to choose. Rest assured. With the latest AI-equipped camera-based parts counters, these challenges can be dramatically improved. In this article, we will provide all the necessary information for manufacturers regarding the latest counting machines that utilize image processing technology and AI control, from their mechanisms to how to choose them.
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Table of Contents 1. Basic Edition: Fundamental Knowledge of Counting Machines and Parts Counters 2. Accuracy Edition: Questions Regarding Counting Accuracy 3. Technical Edition: About Control Accuracy and Recognition Accuracy 4. Material and Shape Edition: Compatible Parts 5. Model Selection Edition: How to Choose the Optimal Model 6. Introduction Edition: From Testing to Implementation
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Hello! To everyone involved in daily weighing tasks in food manufacturing, do you have any of these concerns? "Weighing by hand takes too much time," "We are struggling with a labor shortage," "But large-scale capital investment is difficult..." In this Q&A collection, we will clearly answer all your questions about feeder-type weighing machines. We have comprehensively compiled information that those in the food industry want to know, from the basic mechanisms to the benefits of introduction, costs, and maintenance. Please read to the end!
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What is a counting machine and parts counter? / Do you really understand the accuracy of parts counters? A thorough explanation of "identification accuracy" and "control accuracy" The truth about counter accuracy that manufacturing site managers should know ________________________________________ "The accuracy of the counter is 99.8%." When you receive such an explanation, do you fully understand it? In fact, the "accuracy" of a parts counter consists of two important concepts: **"identification accuracy" and "control accuracy."** If you introduce a counter without understanding these two, you might end up in a situation where "the catalog value is high precision, but the actual accuracy is not as expected." This article will explain the accuracy of parts counters in an easy-to-understand manner without using technical jargon, which factory site managers should grasp. [What you will learn from this article] • The difference between identification accuracy and control accuracy • Why overall accuracy decreases • The challenges of control based on the material of the parts • Key points to avoid failure in model selection
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