エムテック List of Products and Services

We would like to introduce our "Integrated Production Process Flow." This involves carrying out the entire process from "Start (Design)" to "Goal (Product Inspection)" in-house for products requested by customers. Depending on requirements such as quantity and delivery time, we will propose and respond through two business areas: "Mass Production-Compatible Prototyping" and "Development Support Prototyping." 【Features】 <Mass Production-Compatible Prototyping> ■ Flow analysis is conducted from the design stage to solve mold issues. ■ Utilizing 3D modeling and MC, molds are finished by skilled artisans. ■ Capable of accommodating various molding materials. ■ Special jigs for vibration welding are also manufactured. *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services

We would like to introduce examples of our "high-quality prototypes." In the production of prototype molds, we adopt the main mold ZAS (zinc alloy) and aluminum insert method, achieving short delivery times. It is possible to design and manufacture molds for complex 3D-shaped products without drawings, within approximately 3 to 5 weeks from data provision. Additionally, the image shows a prototype produced by our company. Please feel free to contact us when you need our services. 【Features】 ■ Extensive track record in various fields such as automotive, motorcycles, and electronic devices ■ Adoption of the main mold ZAS (zinc alloy) and aluminum insert method in prototype mold production ■ Design and manufacture of complex 3D-shaped products without drawings, within approximately 3 to 5 weeks from data provision ■ Quick delivery of products such as super engineering plastics and development materials ■ Possession of insert molding technology for metal nuts and non-woven fabrics *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

Our company possesses a range of equipment, from new machinery to delicate handwork techniques by skilled artisans. We own a "5-axis vertical machining center," as well as "NC-type electric discharge machining machines," "wire electric discharge machines," and "graphite processing machines." Additionally, we have "3D CAD," "resin flow analysis software," and "light curing devices." Please feel free to contact us when you need our services. 【Equipment Owned (Partial List)】 ■ 5-axis vertical machining center D800Z ■ NC-type electric discharge machining machine ■ Wire electric discharge machine ■ Graphite processing machine ■ 3D CAD *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

We would like to introduce our "resin prototyping" services. We have established high-functioning equipment for everything from design to mold and jig production, as well as molded and welded products, allowing us to achieve short delivery times through in-house integrated production. We offer prototype production for mass production, development support, and sample creation. Please feel free to contact us when you need our services. 【Flow】 <Prototype production for mass production> 1. Flow analysis 2. Mold and jig design and manufacturing 3. Injection molding 4. Vibration welding 5. Delivery (quality control) *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services

Our company is equipped with high-end CAD and large-scale equipment, allowing us to meet a wide variety of requests, from small to large items, with advanced facilities and delicate handwork techniques by skilled artisans. Among these, our hot air welding technology demonstrates its effectiveness even in processing non-standard materials, providing exceptional flexibility in meeting customer demands. We offer high-quality, low-cost products quickly from our meticulously managed factory. 【Features】 ■ "Hot air welding technology" that excels in processing non-standard materials ■ Possession of high-end CAD and large-scale equipment ■ Ability to accommodate a wide variety of requests, from small to large items *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services

Our products are always aimed at providing high quality, short delivery times, and low costs tailored to our customers' needs. In prototype mold manufacturing, we adopt the main mold ZAS (zinc alloy) and aluminum insert method. We possess experience in handling a wide variety of molding materials, as well as heat-resistant molds and high-temperature molding technology, allowing us to deliver products such as super engineering plastics and development materials in a short time. Additionally, in response to customer needs, we are flexible in producing a wide variety of small lots and possess insert molding technology for items ranging from metal nuts to non-woven fabrics. We guarantee high quality across all processes, from mold design and manufacturing to molding and assembly (welding). 【Features】 ■ High quality, short delivery times, low costs ■ In prototype mold manufacturing, we adopt the main mold ZAS (zinc alloy) and aluminum insert method ■ For complex 3D shapes, we can design and manufacture molds in approximately 3 to 5 weeks from data provided without drawings ■ We have experience in handling a wide variety of molding materials, as well as heat-resistant molds and high-temperature molding technology ■ We possess insert molding technology for items ranging from metal nuts to non-woven fabrics *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services

Our company has integrated with Mall Giken and is primarily engaged in the casting business. We aim to provide high quality, short delivery times, and low costs tailored to our customers' needs, and we are capable of serving various industries including automotive, motorcycles, electronic devices, medical equipment, and toys. Additionally, we also accommodate unit orders that include subsequent processes such as surface treatment, so please feel free to contact us with your requests. 【Sales Items】 ■ Vacuum Casting ■ Resin Cutting and Processing *For more details, please contact us or download the catalog.

• Prototype Services