佐藤鉄工所 List of Products and Services

A "mandrel" is a tool used to shape rubber hoses for automotive engines. The procurement department handles the arrangement of necessary materials and the management and procurement of internal parts, while the processing department uses semi-automatic lathes to cut the outer shape of the mandrel and carry out the production and processing of the tail end, such as the tip. In the welding department, individual parts made of iron, aluminum, and other materials that have undergone bending processing are welded together. Skilled technicians leverage their cultivated experience to provide valuable products. 【Common Issues】 ■ Small lot handling ■ Complex shapes ■ Weight reduction ■ Durability improvement ■ Processing of bent items without R gaps ■ Bending processing of solid materials from small diameter Φ2.0 to large diameter Φ23 ■ Diversification of materials such as casting, aluminum, and stainless steel ■ Welding processing for connecting aluminum pipes and stainless steel pipes *For more details, please refer to the PDF document or feel free to contact us.

• Engine parts

We would like to introduce the "Air-operated Landing Gear" handled by Knitre Co., Ltd. This product is a component for large trailers and special vehicles, suitable for various trailers, in-house heavy cargo transport trailers, and special vehicles, and we develop products tailored to our customers' needs. At our parts center, we also provide after-parts for our own products and transport machinery manufactured trailers with a rapid supply system. Additionally, we offer "Manual Landing Gear." 【Features】 ■ Large trailer components ■ Product development tailored to customer needs ■ Rapid supply system *For more details, please refer to the PDF document or feel free to contact us.

• Vehicle body parts

Introducing the 'NEL Electric Landing Gear' handled by Knitre Co., Ltd. This product is powered by a DC24V battery and has a lifting capacity of 15t, 20t, and 30t per 1v. We develop products tailored to customer needs, including auxiliary legs, axles, suspensions, and labor-saving devices for in-house trailers. Our parts center is equipped to provide after-parts for our own products as well as for trailers manufactured by transportation machinery industries, ensuring a rapid supply system. 【Features】 ■ Large trailer parts ■ Product development tailored to customer needs ■ Rapid supply system ■ DC24V battery powered ■ Lifting capacity of 15t, 20t, and 30t per 1v *For more details, please refer to the PDF materials or feel free to contact us.

• Vehicle body parts

Our company has introduced a 5-axis controlled horizontal machining center (T1). 【Newly Introduced Equipment】 ■ Manufacturer: Makino Milling Machine Co., Ltd. ■ Machine Name: 5-axis Controlled Horizontal Machining Center (T1) ■ Specifications ・Pallet Working Surface Size: 1000×1000mm ・X-axis: 1500mm, Y-axis: 1300mm, Z-axis: 2000mm It can process various materials such as aluminum for semiconductor manufacturing equipment, difficult-to-cut materials for aircraft parts, steel for molds, as well as stainless steel and castings. Complex shapes that are difficult to process with 3-axis control can be handled with 5-axis control, and a temperature-controlled factory equipped with 3D measuring instruments contributes to higher quality. 【Strengths of Sato Iron Works】 ■ Possesses a large number of large machine tools, including cranes with a maximum capacity of 50 tons ■ Specializes in ultra-large machining targeting the maximum size that can be transported over land ■ A well-established supply chain enables consistent production from materials to quality assurance *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Our "Electric Vertical Injection Molding Machine" allows for control of pressure and speed throughout the entire stroke through direct pressure, making it suitable for low-pressure molding of large items. It is equipped with an all-axis electric servo-controlled press that achieves high-speed response and high-precision control. It can accommodate a variety of molding processes including injection molding, low-pressure molding (injection compression molding), insert molding, foaming molding, thermoplastic composite hybrid molding, and ultra-low-pressure molding, thereby enhancing productivity in the manufacturing of various plastic products of different sizes. Options for two-color molding and fine foaming devices are also available. We can provide a complete system including ancillary equipment. 【Features】 ■ Fully customizable clamping force and injection capacity according to the molded product ■ High-precision control allows for meticulous setting of molding conditions, ensuring stable repeatability ■ Environmentally friendly as it does not use hydraulic oil (airless operation is also possible) ■ Direct pressure electric servo press can handle up to 300 tons (Hydraulic press can handle up to 2000 tons) *Please feel free to contact us for more details about the product.

• Injection Molding Machine

We would like to introduce our "Vertical Injection Molding Machine," which features an easy installation of the mold plate parallel control mechanism. This device is well-suited for insert molding and injection compression molding, allowing for easy and high-precision positioning of insert materials. Additionally, the substrate transport is designed for rational planar movement, which protects the mold of the shear edge mechanism. 【Features】 ■ Easy and high-precision positioning of insert materials ■ Rational planar movement for substrate transport ■ Protection of the mold for the shear edge mechanism ■ Capability for stacking substrates during molding ■ Easy installation of the mold plate parallel control mechanism *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine
• Other processing machines
• Hydraulic Equipment

The "VPM Series" is a vertical hydraulic molding machine that caters to a wide range of applications. It is a standard model with excellent performance, precision, and cost balance, and can accommodate custom orders such as changes in clamping force. In addition to leveling devices, it also offers a variety of options to meet different needs, including injection devices, heating transfer devices, and heated metal molds. 【VPM 10H Specifications (Partial)】 ■ Clamping Force: 980KN ■ Opening Force: 283KN ■ Daylight: 1000mm ■ Clamping Stroke: 600mm ■ Minimum Mold Thickness: 400mm *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine
• Heating device
• Substrate transport device (loader/unloader)

We would like to introduce our "C(G)FRTP Material Heating and Transport System." Key requirements for the automation of material heating and transport include rapid heating and uniform heating of the material, mechanisms for stacking heated materials and measures to prevent adhesion, as well as high-speed transport and high-precision positioning. Our company possesses various technologies, including near-infrared heater heating, multi-point temperature control in heating furnaces, X-Y loaders and insulation stations, and servo drive systems. 【Supported Technologies】 ■ Near-infrared heater heating ■ Multi-point temperature control in heating furnaces ■ X-Y loaders and insulation stations ■ Material transport pallet structure technology ■ Servo drive ■ Needle-piercing chucking device *For more details, please refer to the PDF materials or feel free to contact us.

• Injection Molding Machine
• Heating device
• Substrate transport device (loader/unloader)

We would like to introduce our "Injection Compression Molding Machine for Extra Large Products." We offer the "Simultaneous Molding Machine for Two Pallets," which significantly increases productivity by molding two items at once, and the "Dual-purpose Machine for Simultaneous Molding of Two Pallets and Two Materials." Additionally, we have the "Two-color Molding Machine for Two-color Pallets," which enhances product value through two-color molding. 【Features】 <Simultaneous Molding Machine for Two Pallets (1800 Ton)> ■ Significant productivity increase with simultaneous molding of two items ■ Low-pressure molding and low-distortion molding ■ Lightweight through thin-wall molding ■ Space-saving installation *For more details, please refer to the PDF materials or feel free to contact us.

• Injection Molding Machine

We handle "Electric Servo Direct Pressure Press" at our company. The operating range is 70 to 300 tons, and molding is possible throughout the entire stroke due to 4-axis direct pressure. It can be used for various molding applications, including ultra-low pressure thin-walled molding, skin bonding decorative molding, and CFRTP hybrid molding. 【Features】 ■ 4-axis direct pressure (molding possible throughout the entire stroke) ■ All-axis servo-controlled press (high-speed response & high-precision control) ■ Shrinkage tracking control ■ Various molding modes - Press molding & injection molding mode - Foaming molding mode, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine

Our "Laboratory Equipment for Basic Research" is a press molding machine designed for basic research and small products, enabling enhanced functionality and hybrid molding. By integrating molds, substrate transport, heating devices, and more, we can provide a comprehensive solution that realizes hybrid molding, allowing for the processing of complex shapes in a single step. Additionally, due to its compact size, it can be installed in spaces where installation is a concern, and it is also easy to operate. We offer two standard types, which can be provided at a low cost and with short delivery times. * Custom-made options are available for uses other than standard. * You can also visit our company to see the actual machine. 【Features】 ■ Two standard types ■ Hybrid molding specifications ■ Enhanced functionality ■ Low cost and short delivery time ■ Space-saving ■ Easy operation * For more details, please refer to the catalog or feel free to contact us.

• Other processing machines
• Other physicochemical equipment

We offer a compact and easy-to-install "Mini Hot Press for Laboratories (Heat Press)." The manufacturing range is from 1 to 20 tons, and we provide custom-made options for clamping force, plate size, heating plate temperature, and more to meet our customers' needs. We can accommodate both thermosetting and thermoplastic resins (integration of cooling mechanisms for heating plates is also possible). Additionally, due to its compact size, it can be installed without taking up much space, making it suitable for those with limited lab or research room. The lifting mechanism uses a servo motor with pressure control and three-stage switching. It is equipped with a touch panel control interface and a manually operated safety door. 【Features】 ■ Manufacturing range: 1 to 20 tons ■ Easy installation by simply placing it down ■ Compact design allows installation in narrow spaces such as research labs ■ Lifting mechanism uses a servo motor ■ Heating plate (integration of cooling mechanisms is possible) ■ Pressure control (three-stage switching available) *For more details, please refer to the PDF document or feel free to contact us.

• Other physicochemical equipment

The "Laboratory Machine for Basic Research" is a press molding machine capable of hybrid molding for small products used in basic research. It is equipped with a screw compatible with long-fiber reinforced resins, making it space-saving and easy to operate. Additionally, we can provide molds, substrate transport, and heating devices as a complete package. 【Features】 ■ Low cost and short delivery time ■ Hybrid molding specifications ■ Space-saving ■ Easy operation *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines
• Other physicochemical equipment

We offer a compact and easy-to-install "Mini Hot Press for Laboratories." It uses a servo motor for lifting, with pressure control that allows for three-stage switching. Equipped with a touch panel control panel and a manually operated safety door. 【Features】 ■ Compact and easy to install ■ Lifting with a servo motor ■ Heating plate (with built-in cooling pipes) ■ Pressure control (three-stage switching available) ■ Production range: 1 to 20 tons *For more details, please refer to the PDF document or feel free to contact us.

• Other physicochemical equipment
• Heating device