賀陽技研 List of Products and Services

We are happy to assist you with inquiries regarding new products, new items, improvements to existing products, as well as the creation and enhancement of press molds, using metal plates approximately 1 millimeter thick. Using mold-specific CAD/CAM and 3D CAD/CAM, we take into account your requests, quantities, and budget to design and manufacture press molds, prototype molds, and simple molds. We believe that our integrated system, from prototyping to mold creation and mass production press processing, allows us to offer solutions for resolving issues during mass production and reducing costs through material and shape changes. 【Features】 ■ Proposal capabilities developed from an integrated system ■ Use of mold-specific CAD/CAM and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds, considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through material and shape changes *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

We are happy to assist you with consultations regarding new products, new items, improvements to existing products, as well as the creation and enhancement of press molds, using metal plates approximately 1 millimeter thick. Using mold-specific CAD/CAM and 3D CAD/CAM, we design and manufacture press molds, prototype molds, and simple molds, taking into account your requests, quantities, and budget. We believe that our integrated system, which encompasses everything from prototyping to mold creation and mass production press processing, allows us to offer solutions for resolving issues during mass production and reducing costs through material and shape changes. 【Features】 ■ Proposal capabilities developed from an integrated system ■ Use of mold-specific CAD/CAM and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds, considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through changes in materials and shapes *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

We are happy to assist you with inquiries regarding new products, new items, improvements to existing products, as well as new and improved press molds, using metal plates of about 1 millimeter in thickness. Using dedicated CAD/CAM for molds and 3D CAD/CAM, we design and manufacture press molds, prototype molds, and simple molds, taking into account your requests, quantities, and budget. We believe that our integrated system, which covers everything from prototyping to mold creation and mass production press processing, allows us to offer solutions for resolving issues during mass production and reducing costs through changes in materials and shapes. 【Features】 ■ Proposal capabilities developed from an integrated system ■ Use of dedicated CAD/CAM for molds and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds, considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through changes in materials and shapes *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

We are happy to assist you with inquiries regarding new products, new items, improvements to existing products, as well as the creation and enhancement of press molds, using metal plates approximately 1 millimeter thick. Using mold-specific CAD/CAM and 3D CAD/CAM, we design and manufacture press molds, prototype molds, and simple molds, taking into account your requests, quantities, and budget. We believe that our integrated system, which encompasses everything from prototyping to mold creation and mass production press processing, allows us to offer proposals that can resolve issues during mass production and reduce costs through changes in materials and shapes. 【Features】 ■ Proposal capabilities developed from an integrated system ■ Use of mold-specific CAD/CAM and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds, considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through changes in materials and shapes *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

We are happy to assist you with inquiries regarding new products, new items, improvements to existing products, as well as the creation and enhancement of press molds, using metal plates of about 1 millimeter in thickness. Using dedicated CAD/CAM for molds and 3D CAD/CAM, we design and manufacture press molds, prototype molds, and simple molds while considering your requests, quantities, and budget. We believe that our integrated system, which encompasses everything from prototyping to mold creation and mass production press processing, allows us to offer solutions for resolving issues during mass production and reducing costs through changes in materials and shapes. 【Features】 ■ Proposal capabilities developed from an integrated system ■ Use of dedicated CAD/CAM for molds and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds while considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through changes in materials and shapes *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

We are happy to assist you with inquiries regarding new products, new items, improvements to existing products, as well as the creation and enhancement of press molds, using metal plates approximately 1 millimeter thick. Using mold-specific CAD/CAM and 3D CAD/CAM, we design and manufacture press molds, prototype molds, and simple molds, taking into account your requests, quantities, and budget. We believe that our integrated system, which covers everything from prototyping to mold creation and mass production press processing, allows us to offer solutions for resolving issues during mass production and reducing costs through material and shape changes. 【Features】 ■ Proposal capabilities developed from our integrated system ■ Use of mold-specific CAD/CAM and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds, considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through changes in materials and shapes *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

"Barreling" is a process where a pilot hole is drilled into pressed parts, and the edges are formed (flanging). Depending on the product, it may be required that there are no burrs on the edges, making it important to perform barreling without cracking the sheet. Our company possesses the know-how for this, and by obtaining ISO certification, we have significantly improved the quality of our pressed products and gained substantial trust. [Features] ■ Supports two types of processing: "progressive die" and "single-stroke die" ■ Mainly uses over eight types of materials, including steel plates, plated sheets, and stainless steel, tailored to various applications ■ Capable of providing consistent plating treatment from pressing *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Processing Contract

"Drawing processing" refers to a method within metal sheet forming that involves creating bottomed containers of various shapes, such as cylinders, square tubes, and cones, from a single thin sheet of metal. A key feature of the formed products is the absence of seams. This processing method is considered one of the more difficult techniques within press processing, and successful drawing processing without wrinkles, distortions, cracks, or breaks can only be achieved when the balance of the mold, machine, and processing conditions is well aligned. By obtaining ISO certification, our company has significantly improved the quality of press products and gained substantial trust. [Features] - A processing method that creates bottomed containers of various shapes, such as cylinders, square tubes, and cones, from a single thin sheet of metal. - Supports two types of processing: "progressive dies" and "single-stroke dies." - A wide variety of materials are available to meet customer requests. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Processing Contract

"Rib processing" refers to the bent parts, while "bead processing" refers to the reinforcement processing of flat plate sections. Due to the pulling effect on the surrounding areas caused by the depth of the ribs and beads, this becomes a challenging process. It requires meticulous work, but it is a necessary step to achieve the appropriate strength. Our company specializes in press processing of thin metal sheets, making us proficient in such specialized processing. 【Features】 ■ By obtaining ISO certification, the quality of our pressed products has significantly improved. ■ We accommodate two types of processing: "progressive dies" and "single-stroke dies." ■ We mainly use over eight types of materials, including steel plates, plated sheets, and stainless steel, tailored to various applications. ■ We can provide consistent plating treatment from pressing. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Processing Contract

Our company has been engaged in the production of metal press products ranging in size from small items like adzuki beans to large items like melons. In "press hole punching (cutting process)," we perform processes such as "simultaneously punching 352 holes of φ1.1 at 1.7mm pitch in 1.0mm thick SPCC," "creating holes approximately 25mm in diameter in 4.5mm thick SPHC," and "drilling small holes of 1mm in 2mm copper plates." We offer a wide variety of materials tailored to our customers' requests. 【Features】 ■ Simultaneously punching 352 holes of φ1.1 at 1.7mm pitch ■ Creating holes approximately 25mm in diameter in 4.5mm thick SPHC ■ Drilling small holes of 1mm in 2mm copper plates ■ Achieving ISO certification has significantly improved the quality of our press products ■ Compatible with both progressive and single-stroke dies *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Processing Contract

"Bending processing" refers to the process of bending flat metal sheets using molds. Processing thin metals often requires strict precision, making it very difficult to achieve dimensions according to specifications. Our company specializes in the production of small press products (length 10mm, width 3mm, material brass sheet C2680, thickness 0.5mm, tolerance ±0.1) and bending products approximately the size of a palm (bending products made from SPHC with a thickness of 4.5mm), as well as the manufacturing of press molds. We can process not only right angles but also various angles. Additionally, we can work with materials such as iron and copper. 【Features】 - We excel in the press processing of small press products and bending products approximately the size of a palm, as well as the production of press molds. - We accommodate two types of processing: "progressive molds" and "single-action molds." - We offer a wide variety of materials tailored to your requests. - We can provide consistent plating treatment from pressing. *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Mold Design

Our company specializes in the production of "progressive dies" that automatically process 1mm thick coated coil materials for punching, bending, beading, and ribbing within a single die. Recently, there has been an increase in press processing using large dies, which allows us to accommodate mass production effectively. We primarily use over eight types of materials, including steel plates, coated plates, stainless steel, phosphor bronze, brass, and brass-coated materials, tailored to various applications, and we self-source a diverse range of materials. 【Features】 - Automatic processing of punching, bending, beading, and ribbing from 1mm thick coated coil materials within a single die. - Capable of mass production automatically, which helps reduce product unit costs. - Achieving ISO certification has significantly improved the quality of our pressed products. - We can provide consistent coating treatment from pressing. *For more details, please refer to the PDF document or feel free to contact us.*

• Press Dies
• Other molds
• Mold Design

When you want to create prototypes or produce small quantities, I believe many people struggle with the cost of molds. In such cases, we recommend our "simple molds." By using materials that are recycled from other molds and having a non-complex structure, we can achieve cost reductions and solve pricing concerns. Although it is simple, many customers seeking mass-produced press-processed products are in the automotive industry, so even for prototypes, we approach quality with a very strict eye. Additionally, with nearly half a century of experience in mass production, we also provide suggestions for shapes suitable for mass production, shapes that lead to cost reductions, as well as recommendations for materials and surface treatments during the planning and prototyping stages. 【Features of Prototype Molds (Simple Molds)】 ■ The quality of the products can be sufficiently maintained for prototypes and small-scale production. ■ It leads to cost reductions and can solve pricing concerns. *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Other molds
• Mold Design

The "single-stroke type (tandem type)" is the most orthodox mold that processes materials one by one by hand, setting them into molds incorporated into a press machine, in contrast to the automatic production of products in a progressive type. At first glance, it may seem inferior to the progressive type, but compared to the progressive type, it offers the advantage of very high design flexibility and the ability to process complex shapes. Additionally, due to its simple structure, it has lower costs, making it advantageous for producing small quantities of products. Our company considers cost-effectiveness and the difficulty of processing based on product shape to evaluate and propose whether it is more suitable to produce products with a progressive type or a single-stroke type. **Features of the Single-Stroke Type (Tandem Type)** - Materials are processed one by one by hand, set into molds incorporated into a press machine. - Very high design flexibility. - Lower costs due to its simple structure. - Extremely advantageous for producing small quantities of products. *For more details, please refer to the PDF document or feel free to contact us.*

• Press Dies
• Other molds
• Mold Design

The "progressive die," which can automatically produce a large number of products, is a dedicated feeding machine for presses that sends materials (metal sheets) to the molds incorporated in the press and has a mechanism for automatically creating products. Since advanced design and manufacturing technology is required, the cost of the molds tends to be high; however, due to their automation, they excel in productivity and can become popular press molds based on cost-effectiveness considering the lifetime production quantity of the products. Our company considers factors such as cost-effectiveness and the difficulty of processing based on product shape, and we will examine and propose whether it is more suitable to produce products using a progressive die or a single-stroke die. 【Features of Progressive Die】 ■ A mold that can automatically produce a large number of products ■ Excellent productivity due to automation ■ Can become a popular press mold based on cost-effectiveness considering the lifetime production quantity of the products *For more details, please refer to the PDF materials or feel free to contact us.

• Press Dies
• Other molds
• Mold Design

We are happy to assist you with inquiries regarding new products, new items, improvements to existing products, and the creation or enhancement of press molds using metal plates approximately 1 millimeter thick. Using CAD/CAM specifically for molds and 3D CAD/CAM, we take into account your requests, quantities, and budget to design and manufacture press molds, prototype molds, and simple molds. We believe that our integrated system, which encompasses everything from prototyping to mold creation and mass production press processing, allows us to offer solutions for resolving issues during mass production and reducing costs through changes in materials or shapes. 【Features】 ■ Proposal capabilities developed from an integrated system ■ Use of CAD/CAM specifically for molds and 3D CAD/CAM ■ Design and manufacture of press molds, prototype molds, and simple molds, considering your requests, quantities, and budget ■ Resolution of issues during mass production ■ Cost reduction through changes in materials or shapes *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies
• Other molds
• Prototype Services

Kayo Giken Co., Ltd. offers "press processing." Founded in 1973, we have been working with hard metals for over 40 years, cutting, bending, and drilling holes. We have engaged in the production of metal press products ranging from small items just under 1 centimeter to larger items around 30 centimeters. On October 16, 2006, we achieved a significant evolution by obtaining ISO 9001 certification. By acquiring ISO certification, the quality of Kayo Giken's press products has significantly improved, earning us great trust. [Methods of Press Processing (Partial)] ■ Automatic forming (progressive die processing) ■ Press bending (bending processing) ■ Press hole punching (blanking processing) ■ Ribs and beads ■ Drawing processing, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

At Kayo Giken Co., Ltd., we offer "CAD/CAM/3D Metal Processing." Utilizing the metal processing technology developed through mold manufacturing, we produce custom items using metal processing machines such as 3D scanners and 3D CAD/CAM. Shapes that are impossible to create with cutting processes can be manufactured. For some products, the drawings for press molds may consist of multiple layers. [Kayo Giken's Expertise] ■ Prototyping ■ Small Quantity Production ■ Custom Items *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

Kayo Giken Co., Ltd. is a company primarily engaged in metal press processing and the production of press molds and tools. We specialize in precision press processing of thin plates and small parts, capable of handling a wide range of sizes from adzuki beans to melons. Additionally, through in-house design and manufacturing of press molds, we flexibly respond to customer needs with costs tailored to the quantity and difficulty level, whether for mass-produced items, small quantities, or prototypes. 【Business Activities】 ■ Metal press processing ■ Production of press molds and tools ■ Prototyping and sample production for press sheet metal ■ Wire cutting, machining center, and surface grinding processing *For more details, please refer to our catalog or feel free to contact us.

• Press Dies
• Contract manufacturing
• Other machine elements