ハイポテック List of Products and Services

We handle a "smoke removal device" that can eliminate white smoke and purple smoke to the point of being visually undetectable through various processes. By applying the Brownian diffusion collection principle, we have achieved the removal of fine mist particles smaller than 1 micron at over 99.9%. It is also possible to remove white smoke to a state that is not visually detectable at the atmospheric discharge outlet. 【Features】 ■ Achieves complete white smoke removal ■ Significantly reduces initial and running costs compared to electric dust collectors ■ Compatible with all corrosion-resistant materials (SUS/Titanium/FRP/PFA/PVDF) ■ Reduces maintenance costs ■ Integrated scrubber unit allows for simultaneous removal of other gases ▶▶ For customers who want to evaluate the effectiveness, we also offer test machine rentals! ◀◀ *For more details, please refer to the catalog or feel free to contact us.

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• Gas recovery/treatment equipment

Hypotech Co., Ltd. is a company that primarily designs and manufactures exhaust gas treatment equipment for various factories, laboratories, and other sources of emissions. We accommodate not only common gases such as HCL, HF, SOx, and NH3, but also gases with poor absorption efficiency like Cl2 and Br2, tailoring our products to meet customer specifications. In addition, our company also designs and manufactures white smoke removal equipment, sells various mist eliminators from Koch-Glitsch, and engages in equipment design and manufacturing. Please feel free to contact us. 【Business Activities】 ■ Environmental Engineering *For more details, please refer to our catalog or feel free to contact us.*

• Gas recovery/treatment equipment
• Other environmental equipment

We propose various mist treatment solutions tailored to different applications using various mist eliminators manufactured by Koch Glitsch BVBA, known for their York-style demisters, and our unique design know-how. We handle products such as "demisters" made from a special/dedicated knit mesh called York mesh, and "FlexiChevron," which is optimal for gases containing high viscosity and crystalline substances. Mist treatment is necessary to achieve improvements in process performance, product quality, equipment corrosion protection, and contamination avoidance. It is essential to thoroughly consider the range of mist particle diameters generated and design mist treatment suitable for that particle diameter range. We adopt Koch Glitsch's high-performance mist eliminators to propose mist treatment solutions suitable for various applications. [Mist Separation Overview] ■ Sulfuric Acid Plant ■ Chlorine Electrolysis Plant ■ Dry Phosphoric Acid Plant ■ Ammonium Nitrate Plant *For more details, please refer to the catalog or feel free to contact us.

• Other filters

We handle a "smoke removal device" that can eliminate white smoke and purple smoke to the point of being visually undetectable through various processes. By applying the Brownian diffusion collection principle, we have achieved the removal of fine mist particles smaller than 1 micron at over 99.9%. It is also possible to remove white smoke to a state that is not visually detectable at the atmospheric discharge outlet. 【Features】 ■ Achieves complete white smoke removal ■ Significantly reduces initial and running costs compared to electrostatic precipitators ■ Compatible with all corrosion-resistant materials (SUS/Titanium/FRP/PFA/PVDF) ■ Reduces maintenance costs ■ Integrated scrubber unit allows for simultaneous removal of other gases ▶▶ We also offer rental of test units for customers who want to evaluate the effectiveness! ◀◀ *For more details, please refer to the catalog or feel free to contact us.

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• Gas recovery/treatment equipment

When accepting hydrochloric acid into the storage tank, there are cases where hydrochloric acid gas generated from the vent can cause various problems, such as corroding surrounding equipment. Even if scrubbers and other devices are already installed, in the case of hydrochloric acid, it is often the case that the scrubber alone cannot remove it, resulting in the discharge of hydrochloric acid white smoke. Our white smoke removal device completely removes mistified hydrochloric acid (hydrochloric acid white smoke) and resolves these issues. 【Features】 ■ Capable of completely removing fine hydrochloric acid mist that cannot be handled by general mist separators like demisters using a special fiber filter. ■ Total support for scrubber (gas washing) + mist (white smoke) removal is also possible. ▶▶ For customers who want to consider the actual effectiveness, we also offer rental of test units! ◀◀ * For more details, please refer to the catalog or feel free to contact us.

• others
• Gas recovery/treatment equipment

When receiving fuming sulfuric acid in storage tanks, there are often cases where sulfuric acid mist generated from the vent causes corrosion to surrounding equipment and other issues. Our white smoke removal device captures and completely removes misted sulfuric acid that reacts with moisture in the air using a special fiber filter. 【Features】 ■ Capable of completely removing fine sulfuric acid mist that cannot be handled by general mist separators such as demisters. ■ Mist collection efficiency: 99.9% collection of mist with particle sizes less than 3μ. ▶▶ We also offer rental of test units for customers who want to evaluate the effectiveness! ◀◀ * For more details, please refer to the catalog or feel free to contact us.

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• Gas recovery/treatment equipment

Oil mist generated from turbines and compressors often causes issues such as oil contamination of surrounding equipment and deterioration of the working environment. Our company's smoke removal device collects oil mist using a special fiber filter, solving these problems. 【Features】 ■ Capable of completely removing fine oil mist that cannot be addressed by general mist separators like demisters. ■ Mist collection efficiency: 99.9% collection of mist with particle diameters less than 3μ. ▶ We also offer rental of test machines for customers who want to evaluate the effectiveness! ◀ *For more details, please refer to the catalog or feel free to contact us.

• others
• Oil Mist Collector

In manufacturing processes, when hydrochloric acid and ammonium undergo a chemical reaction, it results in white smoke-like ammonium chloride fumes (also known as "sal ammoniac fumes"). Due to the fine particle size of these fumes, they are often not removable even with the installation of packed scrubbers. Our white smoke removal device collects and completely removes these fumes through a special fiber filter. 【Features】 ■ Capable of completely removing fine sal ammoniac fumes that cannot be addressed by general mist separators or scrubbers like demisters. ■ Total support for scrubber (gas washing) and fume (white smoke) removal is also available. ▶▶ For customers who want to evaluate the effectiveness, we also offer rental of test units! ◀◀ *For more details, please refer to the catalog or feel free to contact us.

• others
• Gas recovery/treatment equipment

Fine mist (white smoke) generated by chemical reactions and the like, which is less than 1μ, cannot be collected by common mist separators such as demisters or packed scrubbers. Our white smoke removal device removes 99.9% of these fine mists. For customers who wish to verify its performance before introducing the device, we also offer rental of test units. For more details, please refer to the catalog or feel free to contact us.

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• Gas recovery/treatment equipment

"Scrubber" offers solutions to address exhaust gas issues (dust, harmful gases, VOC gases, various mists, etc.) generated from various processes. We design and propose a system unit that comprehensively solves customer problems using the HTE-GT system, which treats gases, VOCs, soot, mists, and white smoke emitted from various factories and laboratories. Utilizing our long-standing experience in exhaust gas and mist treatment, as well as our know-how in manufacturing corrosion-resistant equipment, we comprehensively resolve these exhaust gas issues. 【Features】 - Fully customized design and manufacturing of equipment suited to the collected and removed substances - Capable of handling all corrosion-resistant materials, from resin to metal and lining processing - No need for separate equipment planning for each substance removal, reducing initial costs - Possible installation as a combined unit type with white smoke removal devices and heat exchangers - Simplified operation management with centralized control - Option for a comprehensive maintenance and service contract *For more details, please refer to the catalog or feel free to contact us.

• Gas recovery/treatment equipment

In factories that purchase 75% and 50% sulfuric acid, we have equipment that can produce diluted sulfuric acid from 98% sulfuric acid at our own facility. Sulfuric acid is used for many applications, but it is also a chemical that is difficult to handle during dilution due to the enormous heat generated. Our sulfuric acid dilution system is designed to meet the requirements for high precision (specific gravity accuracy ±0.005) and corrosion resistance in operations involving the mixing/dilution of concentrated sulfuric acid. Since all dilution operations are performed inline, there are no environmental pollution issues caused by liquid fume generation. In particular, our sulfuric acid dilution system employs a circulation method that minimizes scale buildup in the heat exchanger, allowing for the production of stable concentration diluted sulfuric acid. Additionally, the dilution temperature does not exceed the boiling point, resulting in low-temperature dilution operations that extend the equipment's lifespan. 【Features】 - High precision and long lifespan achieved through circulation dilution method - Use of corrosion-resistant carbon heat exchangers - Fully automated operation possible We also conduct process validation and renewal work for aging dilution systems. Please feel free to contact us.

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In recent years, nitrogen has been added to the discharge standards of the Water Pollution Prevention Act, and "nitrogen regulation measures" are desired for ammonia-containing wastewater discharged from various factories. This equipment is a recycling system that reduces the nitrogen in ammonia-containing wastewater to below the discharge standards and allows for the recovery and reuse of ammonia as a stable water at approximately 25 wet%. 【Features】 ■ Reduction of driving steam volume ■ Savings on chiller power ■ A wide range of materials available ■ Fully automatic operation possible ■ Minimization of equipment area *For more details, please refer to the PDF document or feel free to contact us.

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Our company designs, manufactures, and constructs distillation towers, absorption towers, and emission towers to meet the needs for improving efficiency in expensive pharmaceutical recovery, maintaining product purity, and preventing environmental pollution. When we delivered a "Toluene Distillation Tower" to a certain chemical plant, we constructed a system that uses a distillation tower to separate solvents emitted from the manufacturing process, recovering and reusing "high-purity toluene" and "normal heptane at 93% or higher." 【Features】 ■ Separation of emitted solvents using a distillation tower ■ Recovery and reuse of high-purity toluene ■ Normal heptane at 93% or higher: recovery and reuse considerations *For more details, please refer to the PDF document or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation
• others

The "concentration device" is a system that can reduce the cost of industrial waste by minimizing the volume of waste liquid. By utilizing triple effect, the amount of steam used can be reduced to one-third, and by recovering heat with a steam ejector, an additional approximately 30% of heat recovery is possible. In addition, our company offers optimal concentration methods and recommended materials based on various waste liquid conditions, as well as equipment design and manufacturing services. 【Features】 ■ Reduction of waste liquid volume ■ Cost reduction of industrial waste (concentration of about 2 to 10 times) ■ Reduction of steam usage to one-third through triple effect *For more details, please refer to the PDF materials or feel free to contact us.

• Concentration Equipment

● Considering corrosion resistance and heat resistance, we will select the optimal material from various materials such as metals and resins. Examples of materials handled: FRP, PVC, PVDF, PFA, SS, CS, various SUS types, titanium, Hastelloy, MAT21, etc. ● Even under strict conditions, we will respond with various hybrid materials and lining processes. Examples of lining materials: PVC/FRP, PVDF/FRP, PFA/FRP, PFA/PTFE, metal + FRP lining. ● Not only equipment manufacturing, but also total engineering including strength calculations, thermal calculations, and mist collection efficiency design. Distillation, dispersion, absorption towers, mist separators, heat exchangers, tanks, etc.

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FRP professionals will measure using various tools and create a report based on years of experience. The quantified report will make it easier to plan for future repairs and reinforcements. If repairs and reinforcements are not feasible, we can also propose plans for new tanks. The total cost, including inspection fees, report creation, and transportation expenses, is 120,000 yen (excluding tax). Additionally, we can provide separate repair services if necessary. *However, for Hokkaido and Kyushu, there is an additional charge of 30,000 yen, and for Okinawa, an additional charge of 50,000 yen.* *If there are a large number of tanks to be assessed, we will offer significant discounts, so please inquire.*

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This device automatically feeds the set amount of biomass into the fermentation tank every day just by loading biomass raw materials into the raw material storage tank, and it also discharges the contents. The device operates fully automatically and is equipped with a remote monitoring system, allowing operation from a distance, which significantly reduces management time. *For more details, please refer to the catalog or feel free to contact us.*

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Biogas generated from biomass fermentation plants and sewage treatment facilities contains components such as CH4 (methane) and CO2 (carbon dioxide). To utilize it as fuel, it is necessary to separate CH4 and CO2 and purify the biogas into biomethane. This device is a biogas purification system that boasts a high methane recovery rate of 99%, utilizing a "membrane separation device" manufactured by EVONIK (Germany), which has a wealth of proven results. It allows for fully automated continuous operation with simple start and stop controls.

• Machinery and equipment installation/dismantling/relocation

The "SWG100 Series" is a stationary biogas analyzer that can be installed both outdoors and indoors, and is compatible with both dry and wet gases. *Target gases for measurement: CH4, CO2, O2, H2S, H2, CO* Equipped with safety systems such as gas flow limiting orifices, there is no need to worry about decreased analysis accuracy due to flow rate excess. Since it has a built-in gas cooler and drainage pump, there is no need for external equipment for pretreatment. 【Features】 ■ Durable design suitable for harsh industrial environments ■ Quick and accurate calibration possible with just one calibration gas cylinder ■ Supports continuous and non-continuous measurements with pressure and temperature compensation, and data recording functions ■ Capable of measuring at 10 locations per unit ■ Compact size for portability ■ A variety of options available ■ Equipped with data logging function (SD storage) *For more details, please refer to the documentation. Feel free to contact us with any inquiries.*

• Analytical Equipment and Devices

At Hypotech Co., Ltd., we provide a "3D Reverse Engineering Service" that combines our long-standing expertise in plant design, manufacturing, and construction with 3D modeling of existing facilities using 3D laser scanners. If you are considering updating or modifying your equipment, it is essential to understand the current state of your existing facilities. However, many of these facilities were installed over 20 years ago and have undergone repeated modifications, resulting in numerous factories lacking drawings for equipment, piping, and supports. To assist such businesses, we have launched a service that accurately captures and 3D models existing facilities, offering proposals for modification and upgrade plans, engineering, and construction in a comprehensive manner. [Features] - On-site measurements using high-performance 3D laser scanners - Conversion of point cloud data into 3D CAD data *For more details, please refer to the PDF materials or feel free to contact us.*

• Other services
• Machinery and equipment installation/dismantling/relocation
• others