マエダモールド List of Products and Services

Our company will hold a "Gypsum Mold Production Course" for manufacturers engaged in casting and molding using gypsum molds. The training will cover basic knowledge of gypsum molds, the fundamentals of mold making, methods for modifying gypsum molds, and the utilization of 3D scanning. We encourage representatives from interested companies to inquire about this opportunity. 【Overview】 ■ Venue: Maeda Mold Second Workshop, inside the factory ■ Schedule: Tuesday, Wednesday, Thursday (consecutive 3 days) ■ Participation Fee: 264,000 yen (including tax) for 3 days / per person ■ Capacity per session: 2 people *For more details, please download the PDF or feel free to contact us.

• Other services

We would like to introduce the "face shield" developed by our company. It features a band shape that can be secured without using rubber, preventing it from slipping off. Since it does not apply pressure, it does not cause pain even when worn for long periods. In the development process, we incorporated feedback from healthcare professionals. All parts are removable, and the top is well-protected. [Feedback from Healthcare Professionals] - It does not cause headaches even when worn for long periods. - Strong pressure is not acceptable; it should be lightweight (as heavy items can cause fatigue). - The top is also protected. - All parts are washable. - It provides protection up to the area around the ears. - It does not shift even during vigorous movement. *For more details, please refer to the related links or feel free to contact us.

• Glasses and goggles

An "epithesis" is an artificial body part created to alleviate surface defects or aesthetic discomfort on your body, assisting in appearance care. Since each individual's condition is different, we utilize molding techniques developed through plaster casts and 3D data. This has enabled us to create epitheses with higher reproducibility. By using 3D scanning, we can measure and produce without contact and pain, even in situations where traditional molding is not possible. 【Features】 ■ Adjust colors by mixing various shades ■ Coloring tailored to the individual's skin ■ Non-contact measurement with a 3D scanner ■ Compatible with various body parts ■ Molding techniques developed through years of experience *For more details, please refer to the related links or feel free to contact us.

• 3D measuring device

We would like to introduce "Flow Analysis and Powder Analysis (CAE)" conducted by Maeda Mold Co., Ltd. Using analysis software, we simulate the behavior of products during the molding process. Through this analysis, we can identify issues such as filling density and areas prone to air entrapment before creating the mold, allowing us to design the mold with these considerations in mind. 【Analysis Procedure】 1. Create the product shape using 3D data 2. Design the runner and other components according to the conditions 3. Input the 3D data into the analysis software 4. Set the conditions in the analysis software 5. Perform calculations *For more details, please refer to the related links or feel free to contact us.

• Contract Analysis

Our company conducts "3D measurement," which involves capturing the shapes of products and molds as three-dimensional data on a computer. We own two non-contact 3D scanners, which we use according to the application. The handheld scanner has an accuracy of about 0.1 to 0.5 mm and is suitable for measuring rough shapes. The stationary scanner, with an accuracy of 0.03 to 0.1 mm, is utilized for measuring molds that require precise shapes. 【Equipment Owned】 ■ Handheld Type - Accuracy: 0.1 to 0.5 mm - Measurement of rough shapes ■ Stationary Type - Accuracy: 0.03 to 0.1 mm - Measurement of molds requiring precise shapes *For more details, please refer to the related links or feel free to contact us.

• 3D measuring device

Our company specializes in mold making, but we also undertake projects up to the final product. As a mold manufacturer, we understand what kind of mold is necessary to create the desired product and where it is best to place the order. Additionally, we will provide costs for molds based on modifications, which offers the advantage of making it easier for customers to understand the costs involved in product development within a limited budget. 【Examples of Achievements】 ■ Novelty (Heart-shaped plate) ■ Gypsum molds ■ Casting using gypsum molds ■ Making teapots with red clay slurry *For more details, please refer to the related links or feel free to contact us.

• Prototype Services

We would like to introduce the "exhibition samples and painting" by Maeda Mold Co., Ltd. We produce items such as showcases, signboards, and silicone castings with a brick-like coloring. In addition, our company also handles prototype and product development, 3D measurement, flow analysis, and powder analysis. Please feel free to consult us when needed. 【Examples of Achievements】 ■ Showcases ■ Signboards ■ Silicone castings with brick-like coloring *For more details, please refer to the related links or feel free to contact us.

• Other polymer materials

We would like to introduce our involvement with ceramics and pottery that are commonly used in our daily lives. For example, tableware such as plates and cups, as well as sanitary ceramics like washbasins and toilets. To produce such ceramics in large quantities, "molds" are essential. There are various materials for molds, one of which is gypsum, specifically gypsum molds. Our company creates these gypsum molds from scratch and provides them to pottery manufacturers. 【Examples of Achievements】 ■ Zodiac figurines ■ Hand wash basins ■ Teapots ■ Tiles and siding ■ Jars and pots ■ Plates and cups *For more details, please refer to the related links or feel free to contact us.

• Ceramics

We would like to introduce the "plaster mold" that our company has been producing since its establishment in 1954. Plaster molds have a wide range of applications, from pottery such as teapots and jars to fine ceramics used in industrial applications. Since they can be carved or built up, they are also a versatile material for creating various models. 【Examples of Use】 ■ Life-sized plaster models ■ Case molds ■ Plaster molds for making plates ■ Usage molds for teapots *For more details, please refer to the related links or feel free to contact us.

• Ceramics
• Fine Ceramics

We would like to introduce the types of gypsum molds that we handle. There are "slurry casting molds," where a liquid raw material called slurry is poured in, and when the raw material adheres to the surface of the gypsum, the excess material is expelled; "pressure casting molds," which have a smaller pouring opening compared to the former; and "roller machine molds," which are shaped using a specialized machine called a roller forming machine. Please feel free to consult us when you need assistance. 【Types】 ■ Slurry Casting Mold ■ Pressure Casting Mold ■ Roller Machine Mold *For more details, please refer to the related links or feel free to contact us.

• Ceramics

We are pleased to announce that we have decided to open up our "resin case type," which has traditionally been developed for in-house use, to a wider audience in the gypsum mold industry. The main body (base) will be made of gypsum as before, but the outer frame will be made of epoxy resin and silicone rubber. It is lightweight and sturdy, and with sufficient gripping areas, it is easy to hold and allows for simple attachment and detachment. This innovation will streamline the gypsum mold shaping process, improving efficiency and particularly reducing the burden on workers. Please feel free to contact us if you are interested. 【Features】 ■ The outer frame has a ring shape, eliminating the need for vertical split sections that are necessary in gypsum. ■ The absence of vertical split sections allows for the creation of perfectly round gypsum molds. ■ The accuracy of loading into dowels or shims is enhanced. ■ We believe the lifespan of the resin outer frame is several times longer than that of the gypsum version. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

At Maeda Mold Co., Ltd., we manufacture gypsum molds for ceramic products such as industrial ceramics. To prevent raw materials from leaking through gaps in the mold during high-pressure casting, we employ a production method that takes into account the expansion of the gypsum mold during curing, in addition to performing post-finishing at a level of 1/10 or less. We also offer air molds with improved air permeability compared to conventional ones, made with special materials for piping, so please feel free to contact us. 【Features】 ■ Repeated prototyping until the material and gypsum match ■ Air molds are piped with special materials, improving air permeability compared to conventional molds ■ Many advantages, including not only release properties but also prevention of raw material clogging and moisture removal *For more details, please download the PDF or feel free to contact us.

• Ceramics

At Maeda Mold Co., Ltd., we manufacture gypsum molds for model and building material applications. From the master model we create, we can produce prototype and mass production molds using urethane or silicone molds, and it can also be used as a master model for creating metal molds. Additionally, engineering plastics such as chemical wood, ABS, and POM can be machined using 3D data, allowing us to accommodate shapes that require precision. 【Features】 ■ Can be used as a master model ■ Capable of handling shapes that require precision *For more details, please download the PDF or feel free to contact us.

• Vehicle body parts
• Other Auto Parts