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大陽工機 本社

addressKagawa/Ayagawa-cho, Ayauta-gun/Takimiya 2457-1
phone087-876-1494
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last updated:Oct 18, 2024
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大陽工機 List of Products and Services

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Processing machine Processing machine
Portable tool Portable tool
■Machining ■Machining
Milling processing Milling processing
■Lathe machining ■Lathe machining
Welding processing Welding processing
■Cutting processing ■Cutting processing
WS utilization examples WS utilization examples
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Case study on the use of portable processing machines: "Expansion of the boss diameter for mast top pins."

We repaired the mast top pin boss of the large cargo handling machinery (coal hoist).

The "WS Series" is a portable processing machine with a small body size. In the repair of the mast top pin boss of large cargo handling machinery (coal hoisting machine), it is difficult to disassemble and relocate due to the deformation of the pin boss, as it is a large machine. This time, we performed boring on-site using the WS. We combined the boom boss and the mast top boss, cut them as they were, and changed the diameter from Φ140 to Φ160. Due to the limited clearance with the boom, we tilted the body for installation, finished it within the tolerances of the manufacturing drawing, and completed it by inserting a Φ160 pin. *For more details, please refer to the PDF document or feel free to contact us.

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Case study of portable processing machines: "Various types of vehicle construction machinery"

Introducing examples of work such as repairing the swivel platform connection boss and machining the vehicle's mission case!

The "WS Series" is a portable machining tool with a small body size. Utilizing its compact size, the machine can be set up at the correction points, allowing for the direct regeneration of unevenly worn shaft holes. After aligning and setting up, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. [Application Examples] ■ Various types of vehicle construction machinery Processing of vehicle components and parts *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines

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Case study of the portable processing machine "Bucket Boss"

Introducing examples of work such as welding the carrier that supports the body and shaft!

The "WS Series" is a portable machining tool with a small body size. Utilizing its compact size, the machine can be set up at the correction points, allowing for the direct regeneration of unevenly worn shaft holes. After aligning and setting up, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. [Use Cases] <Bucket Boss> ■ Directly attach to the area to be processed ■ Weld a carrier to support the body and shaft ■ Connect shafts even if the bosses are spaced apart ■ No large space required *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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Case study of portable processing machine: "Wheel Loader Center Pin"

Introducing examples of work that can be done with a compact, lightweight design that allows for vertical installation and installation from below, making it possible to work in various locations!

The "WS Series" is a portable machining device with a small body size. Utilizing its compact size, the machine can be set up at the correction points, allowing for the direct regeneration of unevenly worn shaft holes. After aligning and setting up, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. [Use Case] ■ Wheel Loader Center Pin Repair of the center pin boss *For more details, please refer to the PDF document or feel free to contact us.

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Case study of portable processing machines: "Articulated Dump"

Introducing a case example of housing repair for an articulate dump!

The "WS Series" is a portable machining tool with a small body size. Utilizing its compact size, the machine can be set up at the correction points, allowing for the direct regeneration of unevenly worn shaft holes. After alignment and setup, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it operable by anyone. [Use Cases] ■ Articulated Dump - Centering Part Housing Repair *For more details, please refer to the PDF document or feel free to contact us.

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Case study of portable processing machine: "Backhoe Arm Tip"

Introducing examples of work such as the repair of the boss hole at the tip of a worn arm and finishing with a face machining kit!

The "WS Series" is a portable machining tool with a small body size. Utilizing its compact size, the machine can be set up at the correction site, allowing for the direct regeneration of unevenly worn shaft holes. After aligning and setting up, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. [Usage Example] ■ Backhoe Arm Tip (End Face Machining) Restoring the boss hole of the unevenly worn arm tip, cutting it to the size of the specified bushing, and finishing with an end face machining kit. *For more details, please refer to the PDF document or feel free to contact us.

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Case study of utilizing portable processing machines: "Attachment (Cutter)"

Introducing a practical example of automatic buildup welding to repair the boss hole of a worn cutter!

The "WS Series" is a portable machining device with a small body size. Utilizing its compact size, the machine can be set up at the correction site, allowing for the direct regeneration of unevenly worn shaft holes. After centering and setting, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. [Use Case] ■ Attachment (Cutter) Repairing the boss hole of a worn cutter and adjusting it to the specified bushing diameter. *For more details, please refer to the PDF document or feel free to contact us.

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  • Other machine tools

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Case study on the use of portable processing machines: "Attachment (for large stone gripping)"

Reinforcing cracks with welding! Introducing examples of work repaired with boring and build-up welding!

The "WS Series" is a portable machining tool with a small body size. Utilizing its compact size, the machine can be set up at the correction site, allowing for direct regeneration of unevenly worn shaft holes. After alignment and setup, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. [Use Case] ■ Attachment (for large stones) Welding is used to reinforce cracks, but distortion occurs due to heat, causing misalignment, which is then repaired through boring and build-up welding. *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
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Case Study of Portable Processing Machine: "Repairing Boss Holes on Backhoes"

The boom foot boss of the backhoe has been repaired using the "WS2 Compact." Repairs can also be done on-site.

The "WS Series" is a portable machining tool with a small body size. Utilizing its compact size, the machine can be set up at the correction points to directly regenerate unevenly worn shaft holes. After alignment and setup, cutting and build-up welding can be automatically performed by the same machine with the same setup, making it easy for anyone to operate. 【Usage Example】 ■ Backhoe (0.45, 0.7, etc.) We cut and performed build-up welding on the root section of the backhoe boom, which had been unevenly worn and was peeling up. *For more details, please refer to the PDF materials or feel free to contact us.

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Portable processing machine "Fmax6000" suitable for large-scale work.

Customizations are possible for processing or repair purposes of piping, valves, flanges, and more.

The "Fmax6000" is compatible with face milling, inner/outer bevel machining, coaxial/spiral cylindrical groove machining, chamfering for welding, and preparation for welding edges. If you have material and size specifications, as well as simple drawings, we can provide an optional estimate. We also offer accessories and expansion kits to enhance functionality and improve operability from standalone use. 【Technical Specifications (Excerpt)】 ■ Face milling processing diameter: 1900mm-6000mm ■ Welding processing diameter: 1900mm-6000mm ■ Drilling processing diameter: 12mm-100mm ■ Tapping processing: M2-M30 ■ Head: 360° rotation *For more details, please refer to the PDF document or feel free to contact us.

  • Milling
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Portable processing machine "Fmax4000" suitable for large-scale work.

A portable processing machine compatible with circular pocket machining, circular MIG welding, and circular oxygen cutting. Ideal for on-site processing and repair of piping, valves, and flanges!

The "Fmax4000" is compatible with face milling, inner/outer bevel processing, coaxial/spiral cylindrical groove processing, chamfering for welding, and preparation processing for welding edges. The "Fmax series" can all be shipped in CNC type. If you have the material and size, as well as a simple drawing, we can provide an option estimate. 【Technical Specifications (Excerpt)】 ■ Face milling processing diameter: 1500mm-4700mm ■ Welding processing diameter: 1500mm-4700mm ■ Drilling processing diameter: 12mm-100mm ■ Tapping processing: M2-M30 ■ Head: 360° rotation *For more details, please refer to the PDF document or feel free to contact us.

  • Milling
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Portable processing machine "Fmax3000" suitable for large-scale work.

It is suitable for applications such as machining and tapping of continuous circular holes!

The "Fmax3000" is suitable for face machining, inner/outer bevel processing, coaxial/spiral cylindrical groove processing, chamfering for welding, and preparation processing for welding edges. Portable and ideal for on-site machining and repair, the "Fmax series" can provide option estimates if material, size, and simple drawings are available. 【Technical Specifications (Excerpt)】 ■ Face machining diameter: 1000mm-3000mm ■ Welding machining diameter: 1000mm-3000mm ■ Drilling machining diameter: 12mm-100mm ■ Tapping machining: M2-M30 ■ Head: 360° rotation *For more details, please refer to the PDF document or feel free to contact us.

  • Milling

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Usable in narrow spaces! Portable processing machine 'Fmax800'

Ideal for on-site piping, valve, and flange processing & repair! We also welcome visits to see the actual equipment!

The "Fmax800" is compatible with face milling, inner/outer bevel processing, coaxial/spiral cylindrical groove processing, chamfering for welding, and preparation processing for welding edges. If you have material and size specifications, as well as simple drawings, we can provide an optional estimate. This equipment can also be viewed in person, so please feel free to contact us. 【Technical Specifications (Excerpt)】 ■ Face milling processing diameter: 350mm-800mm ■ Centering shaft diameter: 50mm ■ Tool holder arm length: 600mm ■ Head: 360° rotation *For more details, please refer to the PDF document or feel free to contact us.

  • Milling
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Multifunctional Portable Processing Machine 'Fmax1500'

Portable processing machine suitable for on-site repair and maintenance of piping, valves, and flanges.

The "Fmax1500" is compatible with face milling, inner/outer bevel machining, coaxial/spiral cylindrical groove machining, chamfering for welding, and preparation of welding edges. Customizations are available to suit processing or repair applications for pipes, valves, flanges, etc. If you have the material, size, and a simple drawing, option estimates can be provided. 【Technical Specifications (Excerpt)】 ■ Face milling processing diameter: 400mm-1700mm ■ Welding processing diameter: 400mm-1700mm ■ Drilling processing diameter: 12mm-100mm ■ Tapping processing diameter: M2-M30 *For more details, please refer to the PDF document or feel free to contact us.

  • Milling
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Axis Hole Processing Machine "WS Series" / Milling Lathe "Fmax Series"

Machining machines that excel in axis hole regeneration and a compact large cylindrical workpiece milling lathe.

We handle a wide range of products from Sir Meccanica, an Italian company, that excel in grinding processes during manufacturing and maintenance. This time, we would like to introduce two key products from our lineup! 【Product Features】 ◎ Shaft Hole Machining Machine 'WS Series'  ■ Compact body suitable for on-site machining and repairs  ■ Capable of automatic control for boring and welding of shaft holes  ■ A rich lineup accommodating various diameter sizes ◎ Large Cylindrical Workpiece Milling Lathe 'Fmax Series'  ■ Can be directly set on the workpiece for processing  ■ Supports various machining processes such as milling, boring, welding, and cutting  ■ Various parameters, including tool rotation speed, can be controlled by a single controller *For more details on each product, please refer to the PDF document. Feel free to contact us with any inquiries.

  • Milling machine
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[Video Now Available] Portable Universal Milling Machine "Fmax Series"

Diverse machining options are now possible for surface processing of large cylindrical workpieces!

The "Fmax Series" is a flange facer/milling machine that can be directly set on the flange surface, enabling precise and versatile machining. It achieves a balance between lightweight design and multifunctionality, allowing for easy setup, and offers excellent weight distribution for operation at various angles, including horizontal, vertical, and inclined positions. With high-precision drilling/tapping functions, it automatically determines the machining position by setting the machining diameter and the number of holes. (Optional feature) 【Features】 ■ Compatible with general flange machining ■ Various options including milling, boring, drilling, tapping, welding, cutting, and more ■ Available in a CNC-equipped type *For more details, please refer to the PDF document or feel free to contact us.

  • Milling
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[Video Now Available] Full CNC Portable Track Lathe 'TOP Series'

On-site precision machining of tubular workpieces that are usually difficult to process is now possible with CNC control!

The "TOP Series" is a lathe machining tool that can be directly set up in fixed and hard-to-move areas such as piping and valves, enabling precision machining through CNC control. Traditionally, areas that required halting the line for extensive disassembly and machining can now achieve significant reductions in construction time by performing precision machining on-site. It supports various machining processes possible with CNC machines. 【Features】 ■ Directly set on the workpiece, allowing for complex and precise machining ■ Machining on straight/curved surfaces, inner/outer surfaces ■ Thread cutting (including tapered threads) ■ Compatible with CAD/CAM *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools
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  • lathe

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[Video Now Available] High-Performance CNC Machining Machine 'WS Series FullCNC'

On-site CNC lathe machining machine enhanced with all the features of the WS series using a CNC head!

The "WS Series Full CNC" has achieved CNC control for boring and welding processes, enabling more complex and precise machining. Even difficult-to-handle workpieces can be processed by directly setting them up on this machine. This greatly expands the scope of on-site machining and repairs. The touchscreen display allows for manual program creation as well as the execution of files created with CAM software. In this case, there is no need for command input via key operations. 【Features】 ■ CNC machining machine that can be directly attached to workpieces ■ Capable of precision boring and welding of axis holes ■ Machining operations for curves, conical shapes, and screw processing controlled by CNC ■ Compatible with CAD/CAM *For more details, please refer to the PDF document or feel free to contact us.

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Fixed-axis shaft type large-diameter boring machine 'RSX9 Series'

It demonstrates its power in boring and surface grinding of large-diameter and long workpieces!

The "RSX9 Series" is a boring machine suitable for large-diameter and long workpieces, performing boring while the machine body moves along a fixed-axis shaft. It is used for surface treatment and adjustment of long castings. Since it uses a dedicated fixture for securing the workpiece and does not require welding, it can accommodate a wide range of objects. 【Features】 ■ Boring processing of large-diameter and long workpieces that are difficult to process ■ Electronic control allows monitoring of current position and processing status ■ Does not require welding for installation, accommodating a wide variety of objects *For more details, please refer to the PDF document or feel free to contact us.

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Meat-Specialized Welding Portable Machine "RW Series"

Pin and hole buildup welding! No need for large equipment or skilled techniques!

The "RW Series" is a specialized portable machine dedicated to build-up welding of worn pins and shaft holes. By setting the main body on the workpiece and pulling it while rotating the torch, automatic build-up welding is performed. Once the machine is set up, it can be used anywhere without the need for special skills. 【Features】 ■ Automatic build-up welding for inner and outer surfaces (each with a different model) ■ Lightweight, making it suitable for any location ■ No special skills required *For more details, please refer to the PDF document or feel free to contact us.

  • Welding Machine

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Liner Cutting Machine "SM Series"

Introducing the liner grinding machine, set up for cutting on-site!

The "SM Series" is a liner cutting machine that is installed on-site to perform cutting operations. The work is completed without moving the structure. It can be installed in both horizontal and vertical directions. The "SM500" is manufactured as a portable machine that can be used on-site, allowing for increased processing speed and efficient work time. 【Features】 ■ Grinding operations are controlled by a control panel ■ 6 degrees of freedom: X: translational/linear movement, Y: linear movement, L: vertical axis movement, S: blade rotation, R: body rotation ■ 3 degrees of freedom are electronically controlled, while the other 3 degrees of freedom are manually set for operation *For more details, please refer to the PDF document or feel free to contact us.

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  • Grinding Machine

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Portable machining machine for threading "WTMAX Series"

A portable processing machine that achieves threading operations at any site with a lightweight body!

The "WTMAX series" is a portable device that performs threading operations with lightweight and easy operation. It is suitable for processing large structures and long workpieces. Custom specifications can be made according to needs, enabling various types of threading. 【Features】 ■ Lightweight and easy to handle ■ Simple operation ■ Customizable screw types and pitches *For more details, please refer to the PDF document or feel free to contact us.

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