ジャパンマテックス List of Products and Services

This is a comprehensive catalog featuring our original gaskets and packing, which have a proven track record in addressing leakage issues with steam and existing gaskets and packing, as well as various shapes and materials of gaskets. It includes a gasket selection table and recommended part numbers, making it a useful reference during selection! 【Contents (partial)】 ■ Gasket selection criteria and recommended part numbers ■ High-density expanded graphite gasket for steam: 8851ND ■ Super high-pressure SUS multi-layer expanded graphite gasket for steam: 1500 ■ High-sealing capability cam profile gasket ■ General-purpose expanded graphite gasket ■ Other general-purpose gaskets and various ground packing ■ Wide-range compatible expanded graphite ground packing for valves ■ RCF-compatible manhole gaskets and packing *Usage examples ■ Customers troubled by steam issues ■ Customers facing leaks in heat exchangers ■ Customers with issues related to drum manhole gaskets ■ Customers concerned about delivery times for bonnet gaskets and ground packing for valves ■ Customers needing maintenance for manhole gaskets *For more details, please download the catalog.

• Sealing

The "1500 HOCHDRUCK-Pro" is a multi-layer stainless steel reinforced expanded graphite gasket. Since it is reinforced with multi-layer stainless steel, it can be used at high pressures (25MPa). Additionally, as it is a sheet gasket, it can be processed on-site! ■ Usage Image - When spiral gaskets or metal jacket gaskets are urgently needed but cannot be delivered in time. - When non-standard dimensions, such as for valve bonnets, are needed immediately. - When leaks in steam lines cannot be stopped! 【Features】 ■ Excellent heat resistance, chemical resistance, and pressure resistance ■ Minimal stress relaxation (reduction in surface pressure) ■ Superior sealing performance ■ Excellent handling properties ■ Excellent emergency response capability "Free Sample Available" Please feel free to contact us for your request. We would appreciate it if you could process a sample once. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

On November 1, 2015, the "RCF regulation" was implemented, which essentially prohibits the use of sealants made from ceramic fibers. The commonly used alternative is "biodegradable fibers." Several years have passed since similar products have been released by other manufacturers, but we have recently been hearing feedback from job sites such as the following: "The material is weak during installation." "When the lid is opened, it crumbles." The MacThermo Bio-HD series is a product that has been reinforced by knitting each weak thread with metal wire, making it stronger than previous versions. It has already been successfully used in coke ovens at steel mills, so please check the details below!

• Other consumables

Are you using PTFE or joint sheets and experiencing significant leakage with steam? Our expanded graphite gaskets improve the handling issues and are widely used in the market. Here are two of our gaskets: - 8851ND CleaLock The 8851ND CleaLock is our original gasket made from high-density expanded graphite combined with stainless steel. This improves handling and provides a good tightening feel, which has received great acclaim from operators. Additionally, we have a quick turnaround time, typically responding within 3-4 days, and we will do our best to accommodate urgent requests, so please feel free to contact us. - 1500 HOCHDRUCK-Pro The 1500 HOCHDRUCK-Pro retains the soft expanded graphite while featuring multiple layers of stainless steel. It has 5 layers of stainless steel at a thickness of 3mm and 7 layers at a thickness of 4mm. It can be used under high pressure, making it a popular choice as an emergency substitute for metal gaskets, and of course, we can also provide quick delivery.

• Other consumables

This is a comprehensive catalog featuring our original gaskets and packing, which have a proven track record in addressing leakage issues with steam and existing gaskets and packing, as well as various shapes and materials of gaskets. It includes a gasket selection table and recommended part numbers, which can serve as a reference during selection! Additionally, we also accept separate requests for calculations of tightening pressure considering bolt strength. 【Contents (partial)】 ■ Gasket selection criteria and recommended part numbers ■ High-density expanded graphite gasket for steam: 8851ND ■ Super high-pressure SUS multi-layer expanded graphite gasket for steam: 1500 ■ High-sealability cam profile gasket ■ General-purpose expanded graphite gasket ■ Other general-purpose gaskets ■ Wide-range compatible expanded graphite gland packing for valves ■ Other various gland packings ■ RCF-compatible manhole gaskets and packings

• Sealing

This is a comprehensive catalog featuring our original gaskets, which have a proven track record in addressing leakage issues with steam and existing gaskets, as well as various shapes and materials of gaskets. It includes a gasket selection table and recommended part numbers, which can serve as a reference during selection! Additionally, we also offer separate calculations for tightening pressure considering bolt strength. 【Included Content (Partial)】 ■ Gasket selection criteria and recommended part numbers ■ High-density expanded graphite gasket for steam: 8851ND ■ Super high-pressure SUS multi-layer expanded graphite gasket for steam: 1500 ■ High-sealing capability cam profile gasket ■ General-purpose expanded graphite gasket ■ Other general-purpose gaskets and more *For details, please download the PDF document or feel free to contact us.

• Piping Materials
• Other consumables
• Other machine elements

The "HEAT EXCHANGER・VESSEL SEALS" is a comprehensive catalog for heat exchangers. Are you experiencing leaks from gaskets in old heat exchangers that are 10, 20, or even more years old? Many existing designs use spiral gaskets or metal jacket gaskets, but leaks from the gasket area have been increasing in recent years. Based on our extensive track record, we propose gaskets tailored to your equipment! We introduce products such as "2711・2715 DryFlex・2717," which excel in gas sealing, as well as "8851ND CleaLock" and "1500 HOCHDRUCK-Pro." [Contents] ■ Proposals for sealing solutions in heat exchangers ■ 2711・2715・2717 ■ Part numbers, materials, and shape symbols ■ CleaLock 8851ND・1500・MacGuard (grommet options) ■ MetaLock 2660・2670・2730 Kamflex, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other consumables
• Piping Materials

"PUMP・SHAFT SEALS" is a comprehensive catalog for pump shafts. It features gland packing "8510," which is braided from MACFOIL (expanded graphite) yarn in a rectangular cross-section, as well as "8591" and "5500." These products can be used for applications including pumps, agitators, stanch tubes, and dampers. [Featured Products] ■8510 ■8591 ■5500 ■5010 ■5020 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other consumables
• Piping Materials

"Technical Textiles" is a catalog featuring the heat-resistant textile products from the "MacThermo Series." It introduces the "HT Series," which incorporates special heat-resistant glass fiber yarns into packing and fabric forms, offering not only heat resistance but also mechanical strength, along with the "SL Series" and "Bio Series." We provide appropriate heat-resistant solutions for sealing, insulation, fire protection, and more, using various heat-resistant materials. 【Featured Products】 ■ HT Series (Special Heat-Resistant Glass) ■ HT Series, SL Series (Silica) ■ Bio Series (Biodegradable Fiber) ■ GL Series (E-Glass) ■ Other rubber-coated gaskets, MacFoil sealants, anti-stick sprays *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other consumables
• Piping Materials

"VALVE SEALS" is a comprehensive catalog of gaskets and packing for valves. Valves are essential equipment for operating plants. We offer a lineup of products with a proven track record, especially in power plants. We are particularly skilled at producing gland packing and gaskets with short lead times, so please feel free to place your orders. We feature high-performance universal gaskets such as the gland packing "8515・8515R," which is made by braiding yarn (PAT) that encapsulates a PTFE film within an expanded graphite outer layer, and the "8851ND CleaLock," which overcomes issues during installation, such as the inability to achieve a soft and tight feeling with expanded graphite-based gaskets. [Contents Included] ■ Gland Packing Selection Table ■ 8515・8535・8530 ■ Gasket Selection Table ■ 8851ND・2715・2730・1500・8600 ■ Sheet Seals (for Butterfly Valves and Ball Valves) ■ Documentation ■ Maintenance Tools *For more details, please refer to the PDF documentation or feel free to contact us.

• Other machine elements
• Other consumables
• Piping Materials

The "8510XAS" is a gasket tape made by braiding MACFOIL (expanded graphite) yarn into a strip. It comes with adhesive tape on one side, allowing for easy installation on large-diameter flanges or flanges with complex shapes, and it can seal with light tightening. Made from expanded graphite, which has minimal degradation and hardening, it offers better sealing performance than traditional soft PTFE, glass, or ceramic products, and can be used for an extended period. Since it can be applied as needed, it allows for significant time savings and emergency responses, leading to substantial cost reductions. 【Features】 ■ Excellent heat resistance ■ Excellent chemical resistance ■ Minimal stress relaxation (reduction in surface pressure) ■ Superior sealing stability ■ Excellent maintainability *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other Auto Parts

"MacFoil (expanded black lead)" has excellent heat resistance, very low stress relaxation, and can maintain sealing performance over a long period. By combining with metal, its handling properties are improved, and it is widely used as head gaskets and oil pans for automobiles and motorcycles, as well as other industrial gaskets. The lineup includes: - A type reinforced with metal foil and treated with a special adhesive process using MacFoil (expanded black lead) - A type that has been processed with a raised pattern on SPCC foil and mechanically bonded with MacFoil. 【Features】 ■ Excellent heat resistance, thermal conductivity, and chemical resistance ■ High compressibility and easy to conform ■ Minimal seizure at high temperatures ■ Punching possible in Thomson type *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other Auto Parts
• Other consumables

"MacFoil (expanded black lead)" has excellent heat resistance, very low stress relaxation, and can maintain sealing performance over a long period. By combining with metals, its handling properties are improved, and it is widely used as gaskets for steam lines and other industrial applications. However, while its sealing performance is very good, it adheres too well to flanges, causing maintenance to become a concern. The 'Cleamatex' series has a surface treatment to suppress adhesion, making it possible to reduce maintenance effort. 【Features】 ■ Excellent heat resistance, thermal conductivity, and chemical resistance ■ High compressibility and easy to conform ■ Minimal sticking at high temperatures ■ Can be punched in Thomson type *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Other Auto Parts
• Other consumables

The anti-seizing spray eCLEAR is a gasket anti-seizing spray based on inorganic minerals. Please apply it to the gasket before tightening. This will help suppress seizing during opening. <Features> - Prevents gasket burning (seizing) to flanges! - Compatible with most gasket materials! - Significantly reduces flange cleaning time! - Excellent heat resistance up to 800℃ - Can be used in conjunction with gasket seal paste (seal auxiliary agent)! *It cannot remove gaskets that have already seized. Please apply it beforehand. *The heat resistance temperature depends on the performance of the base material gasket.

• valve
• Heat exchanger

The cam profile gasket is a gasket that uses a sealing layer on the surface of a gasket core processed into a special tooth shape. It has excellent pressure resistance (43.1 MPa) and heat resistance. 【Features】 ■ Can solve insulation issues at high temperatures ■ Usable with fluids that are prone to polymerization reactions ■ Usable in locations where issues due to vibration occur *For more details, please download the PDF or feel free to contact us.

• Other machine elements

If you apply an appropriate amount to the bolt you want to loosen, it will penetrate in about 30 minutes. Applying it the day before will make it more effective in loosening. This is expected to shorten the time required for disassembly and inspection. 【Features】 ■ Improved equipment operating rate ■ Cost benefits from reusing bolts ■ Reduction in the number of bolts to be removed and associated costs *For more details, please download the PDF or feel free to contact us. *If you would like a free sample, please reach out to us through the contact form.

• Piping Materials
• Lubricants

The "MacThermo Bio Series" is a textile product made from yarn reinforced with metal wires, based on bio-soluble fiber (biodegradable fiber). It offers a variety of products including cross, ribbon, braided packing, rope, and rubber-coated gaskets. 【Features】 ■ Excellent heat resistance ■ The yarn structure reinforced with metal wires provides superior handling. ■ Ideal as an alternative to refractory ceramic fiber (RCF). *For more details, please download the PDF or feel free to contact us.

• fiber

The "8851ND CleaLock" is a high-performance universal gasket that overcomes the issues encountered during installation, such as the inability to achieve a soft tightening feel with expanded graphite gaskets. It enables the attainment of a typical gasket tightening feel, effectively resolving concerns related to one-sided tightening. Additionally, its heat resistance and chemical resistance remain astonishingly high due to its remarkable recovery rate, allowing for excellent sealing performance even under thermal cycling conditions. Furthermore, it significantly improves the issue of flange adhesion that has been a challenge with conventional expanded graphite gaskets. 【Features】 ■ High sealing capability ■ Minimal reduction in surface pressure ■ Excellent heat and chemical resistance ■ No paste required ■ Resistant to degradation even during long-term storage *If you would like a free sample, please contact us. If you provide specific testing conditions, we will consider samples tailored to those dimensions. (Examples of testing conditions: temperature, pressure, fluid, equipment used, dimensions (thickness, outer diameter, inner diameter, etc.), estimated annual demand, and others)

• Piping Materials
• Other consumables
• Other machine elements

The "1500 HOCHDRUCK-Pro" is a high-performance gasket that meets the air pollution prevention guidelines "TA-LUFT" in Germany, a leading country in environmental protection. Thanks to its multilayer reinforced structure, it can be used in areas where semi-metallic or metallic gaskets are typically employed. Additionally, it can serve as an alternative to spiral gaskets in urgent situations and is suitable for a wide range of applications, including steam union gaskets. 【Features】 ■ Excellent heat resistance, chemical resistance, and pressure resistance ■ Minimal stress relaxation (reduction in surface pressure) ■ Superior sealing performance ■ Excellent handling properties ■ Outstanding emergency response capability "Free Sample Offer" Please feel free to contact us for your request. If you provide specific testing conditions, we will consider samples tailored to those dimensions, so please get in touch. 【Testing Conditions Examples】 ■ Temperature ■ Pressure ■ Fluid ■ Equipment used ■ Dimensions (thickness, outer diameter, inner diameter, etc.) ■ Estimated annual demand ■ Others *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

"MacGuard" is the name of an option that applies crimping processing of SUS316L or Hastelloy to the inner and outer diameters of gaskets. By adding MacGuard as an option for gaskets, it is possible to significantly improve sealing performance, contamination prevention, pressure resistance, heat resistance, and more. 【Features】 ■ Shuts out permeation leakage ■ Improved heat resistance ■ Blocks the occurrence of contamination ■ Protects the gasket from fluids ■ Significantly suppresses cold flow of fluorine-based gaskets ■ Prevents gasket adhesion ■ Greatly improves the handling of gaskets *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "MacThermo HT Series" is a heat-resistant textile product made from special heat-resistant glass fiber yarn, applied in packing and cloth form. In addition to heat resistance, the fibers also possess mechanical strength, making them suitable for a wide range of applications. They are also ideal as an alternative in cases where there are issues such as brittleness in biodegradable fiber products. 【Features】 ■ Ideal as a substitute for RCF products ■ Excellent mechanical strength ■ Usable for heat-resistant sealing, insulation, and thermal insulation applications ■ Excellent chemical resistance *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "MacThermoHT Rubber-Coated Gasket 1010HTR" is a cross gasket product coated with a special heat-resistant rubber. In addition to its heat resistance, the cross also possesses mechanical strength, making it suitable for a wide range of applications, including as an alternative in the Bio series when there are concerns about insufficient strength. 【Features】 ■ Excellent heat resistance (up to 700°C) ■ Excellent chemical resistance ■ Excellent mechanical strength ■ Can be processed into custom shapes *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements