ミタックス List of Products and Services

Our company is a foundry specializing in the manufacturing of copper alloy castings for products related to steelmaking, industrial machinery, and marine applications. We utilize sand casting, derby casting, and horizontal centrifugal casting methods. In horizontal centrifugal casting, we can produce items with a length of 1000mm and an outer diameter of Φ135 to 400mm. We primarily focus on custom one-off items rather than mass production, and we carry out the entire process from casting to machining in-house. 【Features】 ■ Casting methods include sand casting, derby casting, and horizontal centrifugal casting ■ In horizontal centrifugal casting, products with a length of 1000mm and an outer diameter of Φ135 to 400mm can be cast ■ More emphasis on custom one-off items than mass production ■ Integrated production from casting to machining in-house *For more details, please feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

Our company casts mold materials for deep drawing and bending processing of copper alloys. In addition to round and flat materials, we can also accommodate hollow shapes. Generally, titanium materials have low thermal conductivity, which results in less heat dissipation during processing, making them prone to burning and galling. However, MS40 has good compatibility with pure titanium and is effective in preventing galling. 【Application Examples】 ■ Bending processing ■ For the motorcycle industry (manufacturing of pure titanium exhausts for motorcycles) *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

Our company casts mold materials for deep drawing and bending processing of copper alloys. In addition to round and plate materials, we can also accommodate hollow shapes. Generally, molds for copper alloys are made from materials like stainless steel and titanium, which are less prone to galling during press processing. However, MS40 is a high-hardness copper alloy with excellent wear resistance, making it effective in preventing galling and seizure during deep drawing, bending, and roll forming with stainless steel and titanium. 【Application Examples】 ■ Deep Drawing: Covers for electric water heater tanks / Heating appliances / Kitchen sinks / Rice cookers ■ Bending: Manufacturing of automotive mufflers for the automotive industry IH cooking heaters / Microwave housings for the home appliance industry ■ Jigs: Jigs for straightening steel rods *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

The "MS40 alloy" is a high-hardness, wear-resistant copper alloy developed by our company for use as mold material in press processing such as deep drawing, roll forming, and bending. Titanium materials have been considered difficult to process with high precision due to the tendency to seize between the tool and the material during plastic processing like deep drawing, compared to other materials. This raw material boasts high strength and excellent wear resistance, and it does not seize against titanium, making it an ideal characteristic for mold materials. Therefore, by using this raw material for molds in titanium deep drawing processing, it is possible to achieve high-quality, high-precision product processing while also improving productivity. 【Features】 ■ High strength and excellent wear resistance ■ Ideal characteristics for mold materials, such as not seizing against titanium ■ Capable of high-quality, high-precision product processing ■ Productivity can also be improved *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

"MS40" is a high-hardness, wear-resistant copper alloy for deep drawing, bending, and roll forming. It is effective in preventing galling during deep drawing, bending, and roll forming of materials such as stainless steel and titanium. Additionally, it possesses moderate ductility despite its high hardness, allowing for precise machining such as threading. 【Features】 - Excellent self-lubricating properties, preventing surface scratches - Thermal conductivity: Effective in dissipating friction heat generated between the mold and the workpiece - Machinability: Capable of precise machining such as threading - Castability: Suitable for complex castings - No heat treatment or surface treatment required *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

We would like to introduce the technical documentation for the copper alloy "MS40" used for press molds. "MS40" is a high-hardness, wear-resistant copper alloy developed by our company for use as mold material in processes such as deep drawing, roll forming, and bending. This document includes the features and workability of the MS40 alloy. [Contents] ■Features - Overview - Advantages of use - Deep drawing of titanium using MS40 ■Workability - Processing conditions - Processing characteristics Additionally, our company will be exhibiting at the largest exhibition and business meeting in the Chugoku and Shikoku regions, the "Okayama Technology Exhibition 2019," held in Okayama City. We hope you will stop by. *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

"MS40" is a high-hardness, wear-resistant copper alloy for deep drawing, bending, and roll forming. Due to its high hardness and excellent wear resistance, it effectively prevents seizure and galling during deep drawing, bending, and roll forming of materials such as stainless steel and titanium. Additionally, while it is highly hard, it possesses moderate ductility, allowing for precise machining such as threading. 【Features】 - Excellent self-lubricating properties that prevent surface scratches between the mold and the workpiece - Effective in dissipating friction heat generated between the mold and the workpiece - Capable of precise machining such as threading - Can accommodate complex cast shapes - No need for heat treatment or surface treatment *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy

At Mitax Co., Ltd., we cast mold materials made of copper alloy used for producing glass bottles for nutritional drinks, beer, sake, and seasonings. Our mold materials are well-received for deep drawing, bending, and roll forming applications, and we provide mold materials suitable for deep drawing of stainless steel and titanium. 【Mitax Original Mold Materials】 ■ WX-II Mold Material for Glass Bottles ■ MS40 Mold Material for Deep Drawing, Bending, and Roll Forming of Stainless Steel and Titanium ■ MS46 Mold Material for Shell Molds *For more details, please download the PDF or feel free to contact us.

• Other molds
• Non-ferrous metals
• alloy