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We propose "Automated Box Packing with Alignment" that transports randomly flowing products using vision tracking and robots. Products are transferred to cases two at a time with a molding cycle of 6 seconds, inserting dividers for each layer. By adopting a SCARA robot, we achieve higher speed and reduced labor. Since the conveyor does not stop, productivity is improved. It also allows for the elimination of waste and foreign objects caused by operators. 【Benefits】 ■ Reduction of labor costs by 2 to 3 personnel ■ Increased productivity as the conveyor does not stop ■ Ability to eliminate waste and foreign objects caused by operators ■ Ability to switch product types with lower capital investment compared to dedicated machines *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe propose the automation of "diverse system compatibility" in the post-molding processes of plastic molded products. Starting with the "gate cut process," which achieves cycle shortening and space-saving, we contribute to speeding up and reducing labor in processes such as the "insert pressure process." 【Effects】 ■ Gate Cut Process - Cuts at optimal positions and timings - Achieves cycle shortening and space-saving ■ Insert Pressure Process - Inserts nuts and collars after molding - Reduces labor and improves productivity through inline processing ■ Welding Process - Automates the loading and unloading to/from the welding machine with robots - Reduces labor and improves productivity through inline processing ■ Decoration System Proposal - Implements inline decoration such as inkjet printing and metal film coating on plastic molded products *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe propose "Inspection Packaging Automation" that inspects the appearance, such as short shots, through image recognition. An automatic packaging machine is installed inline on the molding and processing line. A multi-joint robot is used for product supply, achieving space-saving and labor reduction. Compared to offline packaging, it saves film and eliminates the need for transportation between processes. It also allows for the removal of waste and foreign objects caused by operators. 【Benefits】 ■ Reduction of 2 to 3 personnel costs ■ Saves film compared to offline packaging and eliminates the need for transportation between processes ■ Allows for the removal of waste and foreign objects caused by operators ■ Options available for bagging, metal detection, inkjet printing, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe propose the automation of the "Insert Supply Machine" for automating insert molding with horizontal molding machines, which is difficult to supply manually. Supply two types of insert parts (metal fittings) in quantities of 10 to 20 within a molding cycle of 60 seconds. By adopting a SCARA robot, we achieve high speed and labor savings. Furthermore, compared to dedicated machines, it allows for product changeovers with lower capital investment. 【Benefits】 ■ Reduction of 2 to 3 personnel costs ■ High-speed supply of 10 to 20 insert parts in 60 seconds by robots, improving productivity ■ Replacement of hazardous tasks ■ Product changeovers with lower capital investment compared to dedicated machines *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company provides a variety of solutions in a one-stop manner with "experienced technical expertise" and "reliable comprehensive capabilities." Starting with "Energy Solutions," which offers proposals for energy rationalization and energy conservation, we also provide services such as "Value-Added Product Creation Solutions," which support the efficient design associated with the optimal layout and renovation of production lines, and "Facility Solutions," which offer one-stop factory construction services. From planning to maintenance and service, we respond to our customers' challenges with a One Stop Solution. 【Solution Lineup】 ■ Energy Solutions ■ Value-Added Product Creation Solutions ■ Facility Solutions ■ Industrial Machinery Solutions ■ Automation and Labor-Saving Solutions, etc. *For more details, please download the PDF or feel free to contact us.
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