中田製作所 List of Products and Services

Our "Helical Edge Mirror" is a revolutionary cutting method capable of high-speed feed and heavy cutting, and it is actively used in various milling fields. In electric resistance welded (ERW) pipe mills, the helical edge mirror has been widely adopted as a replacement for traditional side trimmers and edge mirrors, maximizing benefits such as improved material yield, enhanced welding quality, and labor savings. 【Features】 ■ Excellent cutting capability ■ Superior tool life ■ High shock absorption ■ Reduced cutter change time ■ Decreased cutter damage ■ High material yield rate *For more details, please download the PDF or contact us.

• Other processing machines

The "RollBox" is a roll forming machine that manufactures square steel pipes using shared rolls. By suppressing the thickening at the corners, it reduces the plate width by up to 3% and decreases the initial investment and running costs for the rolls by up to 90%. Additionally, it allows for the selection of appropriate forming processes based on product size, thickness, and strength, thereby expanding the range of manufacturable products. 【Features】 ■ Improved Yield - Reduces plate width by up to 3% by suppressing thickening at the corners - Reduces initial investment and running costs for the rolls by up to 90% ■ Increased Productivity - Reduces roll changeover time by up to 80% - Capable of handling small quantities of various products - Quickly responds to the production of new sizes *For more details, please download the PDF or contact us.

• Other processing machines

The "iCUT" is a steel pipe cutting machine that achieves high performance and low cost with a remarkably simple and compact mechanism compared to traditional double-blade circular saw cutting machines, featuring a lightweight and robust structure. By selecting the cutting amount per blade appropriately at a relatively high cutting speed, it can accommodate a wide range of cutting conditions, resulting in longer tool life. Additionally, the structure concentrates the chips falling downward, making chip handling and machine cleaning easy. The front of the main body is open, facilitating easy replacement work and allowing for quick tool changes. 【Features】 ■ Beautiful cutting surface ■ Simple and compact mechanism ■ Easy operation with high-performance software ■ Wide range of cutting conditions and long tool life ■ Easy chip handling ■ Reduced time for tool and clamp replacement *For more details, please download the PDF or contact us.

• Other processing machines

The "RLC/RSC" is a new type of cutting machine for steel pipes. The 2 to 4 cutting heads are integrated with the main motor and feed motor into a single unit, employing a mechanism that mounts them onto a single integrated vibrating disc. Additionally, compared to conventional milling-type cutting machines, it features a significantly simpler and more compact mechanism, resulting in a lightweight yet robust structure. 【Features】 ■ Simple and compact mechanism ■ Adoption of ultra-high-speed compatible saw blades ■ Secure fixation of pipes with multiple clamps *For more details, please download the PDF or contact us.

• Other processing machines

The "SLC" is a small diameter (2” to 5”) cutting machine that achieves beautiful cutting surfaces through a milling method. By integrating a robust rotating mechanism supported by bearings and high-precision LM guides, it features a lightweight and highly rigid structure. Additionally, by simply inputting product data, cutting conditions can be automatically calculated. 【Features】 ■ Beautiful cutting surfaces ■ Simple and compact mechanism ■ Easy operation with high-performance software *For more details, please download the PDF or contact us.

• Other processing machines

Our "Hydro Tester" efficiently expels air from the pipes during water injection and can apply water pressure. Due to the excellent handling performance of both the input/output transport devices and within the hydro tester itself, it is possible to shorten the tact time. Additionally, regarding the operation panel, we have adopted a real-time intelligent operation panel that allows for easy visibility of progress in order to pursue convenience. 【Main Features】 ■ "Clamping Device" with automatic adjustment function ■ Energy-saving, high-precision "Pressure Control System" ■ Intelligent "Operation Panel" *For more details, please download the PDF or contact us.

• Testing Equipment and Devices
• Water Hydraulic Equipment

The "ODF Mill" is a new molding method/device where a large number of interconnected molds rotate on an endless track, forming a mold shape equivalent to a giant molding roll in the molding section where the molds come into contact with the material being shaped. It enables stable molding without slipping with the material, allowing for stable shaping from large-diameter thin-walled pipes to thick-walled small pipes. Additionally, this molding method can be applied to various molding processes in pipe manufacturing equipment. 【Features】 - Uses giant diameter molding rolls - Can solve various problems when applied to each stage of roll forming - Capable of shaping difficult-to-process materials and a wide range of manufacturing from thick-walled small diameters to thin-walled large diameters *For more details, please refer to the PDF materials or feel free to contact us.

• others

The "FFX Mill" is a mill that achieves complete compatibility with different pipe sizes, featuring ideal shaping and a rational machine structure. It is characterized by movable rolls with an involute curve that can flexibly respond to various production conditions, such as changes in product diameter, plate thickness, and steel type. This allows for not only the "complete compatibility" of breakdown rolls but also the reproduction of optimal roll forming conditions through "NC control." Additionally, it enables the production of products with high ductility, dimensional accuracy, and good weld joint precision. 【Features】 ■ Improved productivity through speedy automatic roll position changes ■ Uniform quality due to NC control of roll positions ■ Enhanced product quality ■ Manufacturing of high-grade pipes such as X80 and N80 ■ High adaptability for diverse small-lot production *For more details, please download the PDF or feel free to contact us.

• Other cutting tools
• Other processing machines